Maeda MINI-CRAWLER CRANE MC285C-2 OPERATION MANUAL SNP00976 and up

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Maeda MINI-CRAWLER CRANE MC285C-2 OPERATION MANUAL SNP00976 and up  – PDF DOWNLOAD

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Maeda MINI-CRAWLER CRANE MC285C-2 OPERATION MANUAL SNP00976 and up  – PDF DOWNLOAD

Language : English
Pages :320
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Maeda MINI-CRAWLER CRANE MC285C-2 OPERATION MANUAL SNP00976 and up  – PDF DOWNLOAD

1.5.3 MOMENT LIMITER OPERATIONS 3-19
1.5.4 NAMES OF MOMENT LIMITER DISPLAY UNIT 3-21
1.5.5 MOMENT LIMITER FUNCTIONS 3-28
1.5.6 MOMENT LIMITER STARTING STATUS 3-31
1.5.7 MOMENT LIMITER WORKING ENVELOPE SETTING 3-31
1.5.8 EMERGENCY STOP CANCEL SWITCH 3-32
1.5.9 MOMENT LIMITER ERROR CAUSES AND ACTIONS TO BE TAKEN 3-33
1.6 MACHINERY COVER 3-34
1.7 OVER HOIST DETECTOR 3-35
2. OPERATIONS 3-36
2.1 CHECKING BEFORE OPERATIONS 3-36
2.1.1 VISIBLE CHECKS 3-36
2.1.2 CHECKING BEFORE STARTING ENGINE 3-39
2.1.3 CHECKING AFTER STARTING ENGINE 3-50
2.2 STARTING ENGINE 3-58
2.2.1 NORMAL ENGINE START 3-58
2.2.2 STARTING ENGINE IN COLD WEATHER 3-59
2.2.3 STARTING THE ENGINE WITH AUXILIARY STARTER SWITCH 3-60
2.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-61
2.4 BREAKING-IN MACHINE 3-63
2.5 MACHINE TRAVELLING POSTURE 3-63
2.6 STARTING MOVING MACHINE 3-64
2.7 CHANGING DIRECTION OF THE MACHINE 3-65
2.8 STOPPING/PARKING THE MACHINE 3-66
2.9 STOPPING ENGINE 3-67
2.10 INSPECTION AFTER STOPPING ENGINE 3-67
2.11 CAUTIONS IN DRIVING 3-68
2.12 OUTRIGGER SETUP OPERATION 3-70
2.12.1 NAME OF OUTRIGGER COMPONENTS 3-72
2.12.2 OUTRIGGER SETTING OPERATION 3-72
2.13 CAUTIONS BEFORE CRANE OPERATION 3-76
2.14 OPERATIONS BEFORE CRANE OPERATIONS 3-77
2.15 CRANE OPERATION POSTURE 3-78
2.16 HOOK RAISING/LOWERING OPERATION 3-79
2.17 BOOM DERRICKING OPERATION 3-79
2.18 BOOM TELESCOPING OPERATION 3-80
2.19 SLEWING OPERATION 3-81
2.20 ACCELERATION OPERATION 3-81
2.21 CRANE STOWING OPERATION 3-82
2.22 OUTRIGGER STOWING OPERATION 3-84
2.23 DOS AND DON’TS DURING CRANE OPERATIONS 3-87
3. HANDLING RUBBER TRACKS 3-89
3.1 GOOD USE 3-89
3.2 WARRANTY 3-89
3.3 DOS AND DON’TS 3-90
3.4 CAUTIONS IN USING RUBBER TRACKS 3-91
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4. HANDLING WIRE ROPES 3-93
4.1 BENCH MARK FOR REPLACING WIRE ROPES 3-93
4.2 What TO DO WITH TWISTED WINCH WIRE ROPE 3-94
5. TRANSPORTATION 3-95
5.1 LOADING/UNLOADING 3-95
5.2 HOISTING MACHINE 3-96
5.3 CAUTIONS IN LOADING MACHINE 3-97
5.4 CAUTIONS DURING TRANSPORTATION 3-97
6. HANDLING IN COLD WEATHER 3-98
6.1 PREPARING FOR LOW TEMPERATURE 3-98
7. LONG-TERM STORAGE 3-100
7.1 BEFORE STORING MACHINE 3-100
7.2 DURING STORAGE 3-100
7.3 AFTER STORAGE 3-100
8. HANDLING BATTERY 3-101
8.1 CAUTIONS IN HANDLING BATTERY 3-101
8.2 REMOVING/INSTALLING BATTERY 3-102
8.3 CAUTIONS IN CHARGING BATTERY 3-103
8.4 STARTING ENGINE WITH BOOSTER CABLE 3-104
9. TROUBLESHOOTING 3-106
9.1 ELECTRICAL COMPONENTS 3-106
9.2 MACHINE BODY 3-106
9.3 ENGINE 3-107
INSPECTION AND MAINTENANCE 4- 1
1. PRECAUTIONS FOR MAINTENANCE 4- 2
2. BASIC MAINTENANCE 4- 4
3. LEGAL INSPECTION 4- 6
4. CONSUMABLES 4- 6
5. LUBRICATING OIL 4- 7
5.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 4- 7
6. ACCESSORY TOOLS AND STANDARD TIGHTENING TORQUE 4- 8
6.1 ACCESSORY TOOLS 4- 8
6.2 STANDARD TIGHTENING TORQUE LIST 4- 8
7. INSPECTION AND MAINTENANCE LIST 4-10
8. MAINTENANCE PROCEDURES 4-12
8.1 INITIAL 10 HOUR MAINTENANCE 4-12
8.2 INITIAL 50 HOUR MAINTENANCE 4-12
8.3 INITIAL 250 HOUR MAINTENANCE 4-12
8.4 CHECKING BEFORE OPERATION 4-12
8.5 IRREGULAR MAINTENANCE 4-13
8.6 MAINTENANCE EVERY 30 HOURS 4-22
8.7 MAINTENANCE EVERY 50 HOURS 4-24
8.8 MAINTENANCE EVERY 100 HOURS 4-27
8.9 MAINTENANCE EVERY 250 HOURS 4-28
8.10 MAINTENANCE EVERY 500 HOURS 4-30
8.11 MAINTENANCE EVERY 1000 HOURS 4-35
8.12 MAINTENANCE EVERY 2000 HOURS 4-46
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SPECIFICATIONS 5- 1
1. SPECIFICATIONS 5- 2
2. SPECIFICATION DIMENSIONAL DRAWING 5- 3
3. DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 5- 4
4. RATED TOTAL LOAD CHART 5- 5
3.1 RATED TOTAL LOAD CHART FOR 4 FALLS 5- 5
3.2 RATED TOTAL LOAD CHART FOR 2 FALLS 5- 6
3.3 RATED TOTAL LOAD CHART FOR SINGLE FALL 5- 7
5. WORKING RADIUS AND LIFTING HEIGHT 5- 8
REMOTE CONTROL 6- 1
1. OUTLINE OF REMOTE CONTROLLER 6- 2
1.1 FEATURE 6- 2
1.2 CONFIGURATION 6- 2
1.3 FUNCTIONS OF REMOTE CONTROL SYSTEM 6- 3
2. SAFETY PRECAUTIONS 6- 4
2.1 FOR SAFETY OPERATIONS 6- 4
2.2 PRECAUTIONS FOR CRANE OPERATION 6- 6
2.2.1 PRIOR TO STARTING ENGINE 6- 6
2.2.2 SUBSEQUENT TO STARTING ENGINE 6- 7
2.2.3 TERMINATING THE OPERATION 6- 7
3. LOCATIONS OF SAFETY LABELS 6- 8
4. COMPONENTS OF THE TRANSMITTER 6-10
5. COMPONENTS OF THE RECEIVER 6-15
5.1 COMPONENTS OF THE RECEIVER 6-15
5.2 FUSE IN THE RECEIVER 6-17
6. MODE SETTING OF THE TRANSMITTER 6-19
6.1 A MODE 6-19
6.1.1 OPENING A MODE SCREEN 6-19
6.1.2 MESSAGES IN THE A MODE SCREEN 6-19
6.1.3 AN EXAMPLE FOR SETTING IN THE A MODE 6-23
6.2 PROCEDURE IN THE OPERATION MODE 6-24
6.2.1 CALL OUT CRANE MODE 6-24
6.2.2 CALL OUT OUTRIGGER MODE 6-25
7. CHECKING BEFORE OPERATION 6-27
7.1 CHECKING BEFORE STARTING ENGINE 6-27
7.1.1 CHECKING BEFORE TURNING ON THE TRANSMITTER 6-27
7.1.2 CHECKING AFTER TURNING ON THE TRANSMITTER 6-28
7.1.3 CHECKING RECEIVER 6-32
7.2 CHECKING AFTER STARTING ENGINE 6-33
7.2.1 VERIFICATION FOR THE ENGINE START AND STOP 6-33
7.2.2 CHECKING “OUTRIGGER MODE” OPERATION 6-34
7.2.3 CHECKING “CRANE MODE” OPERATION 6-36
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8. OPERATION 6-38
8.1 CAUTIONS BEFORE OPERATION 6-38
8.2 OPERATION IN OUTRIGGER MODE 6-39
8.2.1 OUTRIGGER SETTING 6-40
8.2.2 OUTRIGGER STOWING 6-41
8.3 OPERATION IN CRANE MODE 6-42
8.3.1 SLEWING OPERATION 6-43
8.3.2 BOOM TELESCOPING 6-43
8.3.3 HOOK RAISING AND LOWERING 6-44
8.3.4 BOOM DERRICKING 6-44
8.3.5 SET-UP AND CANCEL MICRO SPEED 6-45
8.3.6 ENGINE STOP AND EMERGENCY STOP PROCEDURE 6-47
8.3.7 ENGINE START AND RESET PROCEDURE 6-47
8.4 CHECKING AFTER CRANE OPERATION 6-48
9. TROUBLE SHOOTING 6-49
9.1 BEFORE TROUBLE SHOOTING 6-49
9.2 ERRORS IN THE REMOTE CONTROL DEVICES 6-50
10.SYSTEM SPECIFICATIONS 6-52
ENGINE AND ELECTRIC MOTOR SPECIFICATIONS 7- 1
1. PRECAUTIONS (FOR ENGINE AND ELECTRIC MOTOR SPECIFICATION) 7- 2
2. SAFETY LABEL LOCATIONS 7- 3
3. MACHINE EACH SECTION 7- 5
3.1 TRAVELLING UNIT 7- 5
3.2 POWER UNIT 7- 8
3.3 POWER SUPPLY BOX 7- 8
3.4 INVERTER UNIT 7- 9
4. OPERATION 7-12
4.1 CHECKING BEFORE OPERATION 7-12
4.1.1 CHECKING BEFORE STARTING ELECTRIC MOTOR (VISIBLE CHECKS) 7-12
4.1.2 CHECKING BEFORE STARTING ELECTRIC MOTOR 7-12
4.1.3 CHECKING AFTER STARTING ELECTRIC MOTOR 7-12
4.2 POWER SUPPLY CONNECTION 7-13
4.3 OPERATION AND CHECKING AFTER POWER CONNECTION 7-15
4.4 MACHINE OPERATION 7-17
4.5 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 7-17
4.6 POWER SUPPLY SEPARATION 7-18
5. LONG-TERM STORAGE 7-19
6. ELECTRIC MOTOR TROUBLESHOOTING 7-20
7. PRINCIPLE SPECIFICATION LIST 7-21
8. SPECIFICATION DIMENSIONAL DRAWING 7-22
9. DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 7-23
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SEARCHER HOOK 8- 1
1. SAFETY DECAL LOCATIONS 8- 2
2. SEARCHER HOOK EACH SECTION 8- 4
3. MOMENT LIMITER DISPLAY UNIT 8- 5
4. OPERATION 8- 7
5. INSPECTION AND MAINTENANCE 8-9
5.1 LEGAL INSPECTION 8-9
5.2 CONSUMABLES 8-9
5.3 INSPECTION AND MAINTENANCE LIST 8-9
5.4 MAINTENANCE PROCEDURES 8-10
5.4.1 INSPECTION OF BEFORE OPERATION 8-10
6. WORKING RANGE AND RATED TOTAL LOAD 8-12
6.1 WORKING RANGE DIAGRAM FOR SEARCHER HOOK 8-12
6.2 RATED TOTAL LOAD CHART FOR SEARCHER HOOK 8-13

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