Mak M25 General Engine Operating Instructions Manual – PDF DOWNLOAD
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Mak M25 General Engine Operating Instructions Manual – PDF DOWNLOAD
The present operating instructions include notes and guidelines for proper handling of the engine plant. It is matched with the equipment condition and the type of fuel sold. Since the type of fuel used considerably influences the service life of the components, the Caterpillar / MaK after-sales service has to be consulted when it is required to change from destillate fuel operation to heavy fuel oil operation, in order to ensure an expert retrofit of the engine plant and to exchange the necessary documentation.
- When changing over from heavy fuel oil operation to destillate operation, the Caterpillar / MaK after-sales service should also be consulted for a longer period of time so that a documentation with extended maintenance intervals can be made available.
With regard to operation and maintenance of the engine including the necessary work to be carried out, the operating instructions are subdivided into the following chapters:
A1 Technical engine data
A3 Operating instructions
A4 Fuels
A5 Maintenance
A6 Tools
With the respective information contained in the individual chapters, the technical personnel is able to maintain the engine in such a manner that regarding its output, reliability, economy and service life optimum operating results can be achieved. If you need further information or if you have any other questions, we kindly ask you to contact our responsible service organization.
- The operating instructions do not release the personnel in charge of this engine plant from their duty to take care. The recognized rules of technology are to be observed, taking into account overriding regulations, observance of the general safety measures and locally applicable accident prevention regulations.
- Data or explanations assumed to be the basic knowledge of trained technical and engine room personnel, are not contained. Caterpillar / MaK is not responsible for damage caused by improper operation and maintenance.
TABLE OF CONTENTS:
Mak M25 General Engine Operating Instructions Manual – PDF DOWNLOAD
*1 Lowest avaiable charge air temperature should b....................... 9 *2 Permissible injection viscosity must be set on ....................... 9 1. Storage tank...................................................... 23 3. Separator HS1, HS2................................................ 23 4. Day tank HT1...................................................... 24 5. Fuel pressure pump HP1, HP2....................................... 24 6. Fuel pressure-regulating valve HR1................................ 24 7. Self cleaning fuel filter HF4..................................... 24 8. Mixing tank HT2................................................... 24 9. Circulating pump HP3, HP4......................................... 25 10. Final preheater HH1.............................................. 25 11. Viscosity measurement and control equipment HR................... 25 12. Fine filter (Duplex Fine Filter) HF1............................. 25 3.1. Prelubrication LP2 (standby or prelubrication............... 29 3.2. Check the operation of the engine-driven forc............... 29 3.3. Lube oil automatic filter LF2............................... 29 3.3.1. Lube oil automatic filter LF2 (flushing wit........... 29 If there are more than 100 flushing per day, the c................... 29 3.3.2. Lube oil automatic filter (with permanent o............... 30 3.4. Duplex lube oil filter LF1 (with indicator)................. 30 3.5. Strainer filter LF4......................................... 30 Initial operation........................................................ 31 Operational supervision.................................................. 46 • Drain the water from the day fuel tank and check................... 53 • Inspect the fuel treatment plant................................... 53 • If the engine is running on heavy fuel, change o................... 53 - after lengthy service at partial load operation................ 53 - or before scheduled maintenance work on the fuel............... 53 1. Storage tank DT4.......................................... 54 2. Separator DS1............................................. 54 3. Day tank DT1.............................................. 55 4. Fuel preliminary filter DF2 (duplex filter)............... 55 5. Intermediate tank DT2..................................... 55 6. Diesel oil preheater DH1.................................. 55 • If the preheater is of electrical type, ensure t................... 55 • If the preheater is of steam type, a condensatio................... 55 7. Diesel oil feed pump DP1, diesel oil standby fe............... 55 8. Fuel fine filter DF1(duplex filter)........................... 56 9. Fuel pressure regulating valve DR2............................ 56 Removal from operation................................................... 63 Danger of frost.......................................................... 70 The following measures are to be implemented after................... 77 Running-in............................................................... 79 Fault tracing............................................................ 81 Emergency operation...................................................... 87 - disassemble the rotor.............................................. 89 - obturate the exhaust gas side against bearing ho................... 89 The cooling water supply is to be interrupted only................... 89 If there are two turbochargers feeding into one ch................... 89 - disassemble the rotor.............................................. 90 - obturate the exhaust gas side against bearing ho................... 90 The cooling water supply is to be interrupted only................... 90 If there are two turbochargers feeding into one ch................... 90 1. Misfire....................................................... 94 2. Total misfire................................................. 95 2.1 Twin engine systems / generator systems.................. 95 Safety instructions...................................... 99 During all work or contact with:......................... 99 Regulations and care..................................................... 100 • Suitable fresh water............................................... 121 • effective corrosion inhibiting agent............................... 121 - corrosion inhibiting oil, soluble.................................. 121 - chemical corrosion inhibiting agent (chemicals).................... 121 • exact dosing of the corrosion inhibiting agent..................... 121 1. Treatment of cooling water with corrosion inhib............... 123 01................................................................... 139 Daily inspection and monitoring procedures (if it ....................... 154 First inspection and maintenance procedures Work t....................... 156 Periodical maintenance procedures........................................ 157 Non-interval dependent maintenance procedures............................ 161 1. Adjust valve bridge............................................... 163 1.1 Open the indicator valves.................................... 163 1.2 Remove the cylinder head covers.............................. 163 1.3 Move the cylinder to be adjusted to firing TDC............... 163 1.4 Adjust the clearance ”s” by loosening 1.4 the ............... 164 1.5 Loosen counter nut (6), press valve 1.5 bridge............... 164 1.6 Unscrew the adjusting screw (7) until 1.6 ther............... 164 1.7 Mark the position (Fig. 2/V) of the 1.7 adjust............... 164 1.8 Press the valve bridge in the direction 1.8 (F............... 164 1.9 Screw in adjusting screw (7) until it 1.9 make............... 164 1.10 Turn back the adjusting screw by half a 1.10 ............... 164 1.11 Counter adjusting screw (7)................................. 164 2. Adjust valve clearance............................................ 165 2.1 Press the rocker arm (Fig. 1/1) onto the push ............... 165 2.2 Correct the clearance “s”:................................... 165 2.2.1 Loosen counter nut (9)................................. 165 2.2.2 Turn the valve adjusting screws (8) until th........... 165 2.2.3 Tighten counter nut (9) to fix the adjusting........... 165 2.2.4 Check the clearance ”s” again.......................... 165 2.3 Check the gaskets for the cylinder cover hoods............... 165 2.4 Remove the turning rod, dismount the turning d............... 165 2.5 Close the indicator valves................................... 165 1. Disassembly....................................................... 166 1.1 Open the indicator valves.................................... 166 1.2 Remove the cylinder head cover............................... 166 1.3 Turn the piston of the cylinder to be adjusted............... 166 1.4 Unscrew the retaining nuts (Fig. 1/1)........................ 166 1.5 Remove the rocker arm bracket (2) with inlet a............... 166 2. Assembly.......................................................... 166 2.1 Clean the contact surfaces of the rocker arm b............... 166 2.2 Blow-out the oil transfer bores with compresse............... 166 2.3 Position the rocker arm bracket (2) on the cyl............... 166 2.4 Coat the thread and contact surface of the nut............... 167 2.5 Adjust the valve clearance (01.01.01.nn)..................... 167 2.6 Check the oil flow........................................... 167 2.7 Remove the turn rod / disengage the turning de............... 167 2.8 Mount the cylinder head cover (check gaskets!)............... 167 1. Disassembly................................................... 168 1.1 Remove the rocker arm bracket and 1.1 rocker s........... 168 2. Remove the retaining washers (Fig.1/4) 2. as we............... 168 3. Clean all parts and check them for 3. damage. B............... 168 4. Check the contact surfaces of the ball pins (Fi............... 169 5. Measure the rocker arm bush (13) and shaft (Fig............... 169 Clearance when new................................................... 169 Clearance limit...................................................... 169 0.02-0.159........................................................... 169 0.359................................................................ 169 6. Reassembly.................................................... 169 6.1 Lubricate the running surfaces of the bushes f........... 169 6.2 Mount the rocker arm bracket with rocker shaft........... 169 1. Measure the rocker arm bush 1. (Fig. 1/1)(01.02................... 170 2. Replace the rocker arm bush....................................... 170 2.1 Knock the bush (1) out of the rocker arm 2.1 w............... 170 2.2 Lubricate the new bush and press it into 2.2 t............... 170 1. Open the sealing cap on the cylinder head cover................... 171 2. The valve rotator is working properly when an e................... 171 2.1 The valve rotator must be lubricated with a fe............... 172 2.2 If the engine speed slows down to n Å 1 min-1 ............... 172 1. Replacement of the oil scraper rings 1. (O-ring................... 173 1.1 Remove the valve cone, clean stem 1.1 carefull............... 173 1.2 Remove the O-Ring (Fig. 1/1) out of the 1.2 gr............... 173 1.3 Clean the groove............................................. 173 1.4 Apply a thin film of oil to the 1.4 new O-ring............... 173 2. Measurement of the valve guide clearance.......................... 174 2.1 Measure the outside diameter of the valve stem............... 174 2.2 Measure the inside diameter of the guide in th............... 174 2.3.............................................................. 174 3. Replacement of the valve guide.................................... 174 1. Replacement of the oil scraper rings 1. (O-ring................... 175 1.1 Remove the valve cone, clean stem 1.1 carefull............... 175 1.2 Remove the O-Ring (Fig. 1/1) out of the 1.2 gr............... 175 1.3 Clean the groove............................................. 175 1.4 Apply a thin film of oil to the 1.4 new O-ring............... 175 2. Measurement of the valve guide clearance.......................... 176 2.1 Measure the outside diameter of the valve stem............... 176 2.2 Measure the inside diameter of the guide in th............... 176 2.3.............................................................. 176 3. Replacement of the valve guide.................................... 176 1. Disassembly....................................................... 177 1.1 Loosen the cheese head screws (Fig. 1/1) and r............... 177 1.2 Pull the sleeves (Fig. 2/3) out of the connect............... 178 1.3 Check the O-rings (4). Replace faulty O-rings ............... 178 2. Reassembly........................................................ 178 2.1 Mount the connecting flange (Fig. 3/2) with th............... 178 2.2 Mount the connecting flange (Fig. 1/6 and 7) ................ 178 3. Check operation of the alarm probe for leakage ................... 178 3.1 Remove the alarm probe and place the tip in a ............... 178 3.2 Mount the alarm probe........................................ 178 1. Mount the cylinder liner retaining device (W9) ................... 180 2. Drain the cooling water on the plant side. 2. I................... 180 3. Dismantle the media supply system (01.05.50.nn)................... 181 4. Push the sleeve (Fig. 1/1) to the left into the................... 181 5. Completely unscrew the screw connection (Y) of ................... 181 6. Loosen the pressure screw (3) and press up the ................... 181 7. Remove the trim panel between the exhaust pipe ................... 181 8. Loosen the four cylinder head nuts with 8. the ................... 182 8.1 Place the hydraulic tightening 8.1 elements (F............... 182 8.2 Screw the threaded sleeves (W6) onto 8.2 the c............... 182 8.3 Connect the hydraulic tightening 8.3 elements ............... 182 8.4 Loosen the round nuts (Fig. 2/12) with pin (W7............... 182 8.5 Relieve the tightening elements, remove the hy............... 183 9. Mount the cylinder head lifting device (W8) on ................... 183 10. Place the cylinder head on a wooden base......................... 183 11. Remove the turning rod, dismount the turning d................... 183 1. Nozzle sleeve removal............................................. 185 1.1 Put the key for nozzle sleeve (W2) onto the no............... 185 1.2 Mount the flange (Fig. 1/3).................................. 185 1.3 Put the torque wrench (W5) onto the key for no............... 185 1.4 Dismantle the flange......................................... 185 1.5 Insert extraction device for nozzle sleeve (W3............... 185 1.6 Mount the extraction device for injection valv............... 185 1.7 Extract the nozzle sleeve by means of the extr............... 185 1.8 Remove the O-rings (Fig. 1/4 and 5).......................... 185 2. Nozzle sleeve reassembly.......................................... 186 2.1 Insert new O-ring (buna N black) with vaseline............... 186 2.2 Insert new O-ring (Viton green) with vaseline ............... 186 2.3 Lubricate the thread of the nozzle sleeve with............... 186 2.4 Introduce the nozzle sleeve.................................. 186 2.5 Put on the key for nozzle sleeve and the torqu............... 186 1. Nozzle sleeve removal............................................. 188 1.1 Put the key for nozzle sleeve (W2) onto the no............... 188 1.2 Mount the flange (Fig. 1/3).................................. 188 1.3 Put the torque wrench (W3) onto the key for no............... 188 1.4 Dismantle the flange......................................... 188 1.5 Use a brass mandrel and gently drive out the n............... 188 1.6 Remove the O-rings (Fig. 1/4 and 5).......................... 188 2. Nozzle sleeve reassembly.......................................... 189 2.1 Insert new O-ring (buna N black) with vaseline............... 189 2.2 Insert new O-ring (Viton green) with vaseline ............... 189 2.3 Lubricate the thread of the nozzle sleeve with............... 189 2.4 Introduce the nozzle sleeve.................................. 189 2.5 Put on the key for nozzle sleeve and the torqu............... 189 1. Disassembly....................................................... 191 1.1 Remove the cylinder head 1.1 (01.06.01.nn)................... 191 1.2 Remove the rocker arm (01.02.01.nn) 1.2 and li............... 191 1.3 Mount the valve spring tensioning 1.3 device (............... 191 1.4 Coat the contact surface (X) with 1.4 Molykote............... 191 1.5 Turn back the nut (Fig. 1/1) to the limit.................... 191 1.6 Press the valve cone holder (2) into the 1.6 r............... 191 1.7 Turn the nut (Fig. 2/1) to the limit on the 1................ 191 1.8 Fit the draw spindle (Fig. 3/3) together 1.8 w............... 191 1.9 Turn back the nut (1) to the limit on the 1.9 ............... 191 1.10 Tension the valve spring by turning the 1.10 ............... 191 1.11 Remove the clamping cone halves (7). 1.11 Rel............... 191 1.12 Lift the valve spring tensioning 1.12 device............... 191 1.13 Pull the valve cone out of the cylinder 1.13 ............... 191 2. Reassembly........................................................ 192 2.1 Check valve clearance, replace O-rings (01.05................ 192 2.2 Lubricate the valve stem (free from burr) well............... 192 2.3 Assembly is effected in the reverse sequence o............... 192 2.4 Slowly relieve the valve spring after insertin............... 192 1. Disassembly....................................................... 194 1.1 Remove the cylinder head 1.1 (01.06.01.nn)................... 194 1.2 Remove the rocker arm (01.02.01.nn) 1.2 and li............... 194 1.3 Mount the valve spring tensioning 1.3 device (............... 194 1.4 Coat the contact surface (X) with 1.4 Molykote............... 194 1.5 Turn back the nut (Fig. 1/1) to the limit.................... 194 1.6 Press the valve cone holder (2) into the 1.6 r............... 194 1.7 Turn the nut (Fig. 2/1) to the limit on the 1................ 194 1.8 Fit the draw spindle (Fig. 3/3) together 1.8 w............... 194 1.9 Turn back the nut (1) to the limit on the 1.9 ............... 194 1.10 Tension the valve spring by turning the 1.10 ............... 194 1.11 Remove the clamping cone halves (7). 1.11 Rel............... 194 1.12 Lift the valve spring tensioning device 1.12 ............... 194 1.13 Pull the valve cone out of the cylinder 1.13 ............... 194 2. Reassembly........................................................ 195 2.1 Check valve clearance, replace O-rings (01.05................ 195 2.2 Lubricate the valve stem (free from burr) well............... 195 2.3 Assembly is effected in the reverse sequence o............... 195 2.4 Slowly relieve the valve spring after insertin............... 195 1. Check of valve condition.......................................... 196 1.1 The valve may by reused without refinishing if............... 196 1.2 The valves cannot be reused in the 1.2 followi............... 197 2. Cleaning.......................................................... 198 3. Repair (refinishing of sealing surface)........................... 198 3.1 Refinish the sealing surface according 3.1 to ............... 198 3.2 The respective information of the 3.2 grinding............... 198 3.3 The dimension between the visible 3.3 edge of ............... 198 3.4 Outer edge rounded with stone................................ 198 4. Maintenance 4. (Check of contact reflection / g................... 199 4.1 Apply small dots of diamond paste 4.1 Dp30/10............... 199 4.2 Push the lubricated valve stem into the 4.2 gu............... 199 4.3 Grind the cone and seating surface by 4.3 turn............... 199 4.4 If the contact reflection is poor, the 4.4 val............... 200 4.5 Ensure that the components (valve 4.5 cone and............... 200 5. Final check....................................................... 200 5.1 Ensure that the refinishing limits are 5.1 mai............... 200 5.2 Carefully clean the valve cone/seat and 5.2 ch............... 200 1. Check of the valve condition...................................... 202 1.1 The valve seat rings are reusable without refi............... 203 1.2 The valve seat rings are not reusable if..................... 203 2. Cleaning.......................................................... 203 3. Repair (refinishing of valve seat rings).......................... 203 3.1 Remill the valve seat........................................ 203 3.1.1 Carefully clean the valve seat ring in the c........... 203 3.1.2 Insert the centering disk (4) with the guide........... 203 3.1.3 Place the cutter head (Fig. 6/2) on the 3.1............ 204 3.1.4 Rotate the valve uniformly and slowly 3.1.4 ........... 204 3.1.5 Prior to finishing the cutting process, 3.1............ 204 3.1.6 Maximum permissible dimension (X) 3.1.6 for ........... 204 3.1.7 If the milling cutters are blunt, then the c........... 205 3.1.8 Dismantle the milling device. Grind sharp ed........... 205 4. Check of contact reflection / grinding............................ 205 4.1 Apply small dots of diamond paste Dp 30/10 -15............... 205 4.2 Push the lubricated valve stem into the guide ............... 205 4.3 Grind the cone and seat by applying a moderate............... 205 4.4 If the contact reflection is poor, the valve m............... 205 4.5 Ensure that the components (valve cone and sea............... 205 5. Final check....................................................... 205 5.1 Check whether the refinishing limit dimensions............... 205 5.2 Carefully clean the valve cone/seat and check ............... 205 1. lValve cones which are no longer 1. serviceable................... 206 2. Place the valve cone in the valve seat 2. ring ................... 206 3. Drive out the valve seat ring with a 3. powerfu................... 206 4. Mount new seat ring............................................... 206 4.1 Cool the seat ring down to at least 4.1 -20°............... 206 4.2 With the help of a valve cone, carefully posit............... 207 5. Refinish the seat ring, e.g. using a valve seat................... 207 6. Fit the valve cone................................................ 207 1. Disassembly....................................................... 208 1.1 Remove the cylinder head..................................... 208 1.2 Loosen the screw plug (Fig. 1/1) and 1.2 remov............... 208 1.3 Loosen the locking nut (3) holding the 1.3 val............... 208 1.4 Remove cup springs (9), piston (5), 1.4 resili............... 208 1.5 Carefully clean all parts in gas oil......................... 208 1.6 Check the piston (5), seat face of the 1.6 val............... 208 1.7 Scored pistons (5) should be smoothed down usi............... 209 1.8 Check the tightness of the starting valve. To ............... 209 1.8.1 Apply 7-8 streaks of touching-up paint at th........... 209 1.8.2 Insert the valve spindle (4) with bush (8), ........... 209 1.8.3 Carefully remove the valve spindle and check........... 209 1.9 If the contact reflection is bad:............................ 209 1.9.1 Apply small dots of diamond paste equally di........... 209 1.9.2 Insert the valve spindle (4) with piston (5)........... 209 1.9.3 Grind the valve seat for a short moment. To ........... 209 1.9.4 Repeat the grinding process if the contact r........... 209 1.10 Carefully clean the valve spindle (4) and val............... 209 2. Reassembly........................................................ 209 2.1 Rub the piston (5) in with "G-Rapid" Molykote ............... 209 2.2 Assembly is effected in the reverse sequence o............... 209 2.3 Replace the sealing ring (2). Tighten the scre............... 209 1. Disassembly....................................................... 210 1.1 Remove the cylinder head..................................... 210 1.2 Loosen the screw plug (Fig. 1/1) and 1.2 remov............... 210 1.3 Loosen the locking nut (3) holding the 1.3 val............... 210 1.4 Remove cup springs (9), piston (5), 1.4 resili............... 210 1.5 Carefully clean all parts in gas oil......................... 210 1.6 Check the piston (5), seat face of the 1.6 val............... 210 1.7 Scored pistons (5) should be smoothed down usi............... 211 1.8 Check the tightness of the starting valve. To ............... 211 1.8.1 Apply 7-8 streaks of touching-up paint at th........... 211 1.8.2 Insert the valve spindle (4) with bush (8), ........... 211 1.8.3 Carefully remove the valve spindle and check........... 211 1.9 If the contact reflection is bad:............................ 211 1.9.1 Apply small dots of diamond paste equally di........... 211 1.9.2 Insert the valve spindle (4) with piston (5)........... 211 1.9.3 Grind the valve seat for a short moment. To ........... 211 1.9.4 Repeat the grinding process if the contact r........... 211 1.10 Carefully clean the valve spindle (4) and val............... 211 2. Reassembly........................................................ 211 2.1 Rub the piston (5) in with "G-Rapid" Molykote ............... 211 2.2 Assembly is effected in the reverse sequence o............... 211 2.3 Replace the sealing ring (2). Tighten the scre............... 211 1. Disassembly....................................................... 212 1.1 Remove the cylinder head..................................... 212 1.2 Loosen the screw plug (Fig. 1/1) and 1.2 remov............... 212 1.3 Loosen the locking nut (3) holding the 1.3 val............... 212 1.4 Remove spring washer (9), piston (5), 1.4 resi............... 212 1.5 Carefully clean all parts in gas oil......................... 212 1.6 Check the piston (5), seat face of the 1.6 val............... 212 1.7 Scored pistons (5) should be smoothed down usi............... 213 1.8 Check the tightness of the starting valve. To ............... 213 1.8.1 Apply 7-8 streaks of touching-up paint at th........... 213 1.8.2 Insert the valve spindle (4) with bush (8), ........... 213 1.8.3 Carefully remove the valve spindle and check........... 213 1.9 If the contact reflection is bad:............................ 213 1.9.1 Apply small dots of diamond paste equally di........... 213 1.9.2 Insert the valve spindle (4) with piston (5)........... 213 1.9.3 Grind the valve seat for a short moment. To ........... 213 1.9.4 Repeat the grinding process if the contact r........... 213 1.10 Carefully clean the valve spindle (4) and val............... 213 2. Reassembly........................................................ 213 2.1 Rub the piston (5) in with "G-Rapid" Molykote ............... 213 2.2 Assembly is effected in the reverse sequence o............... 213 2.3 Replace the sealing ring (2). Tighten the scre............... 213 1. Disassembly....................................................... 214 1.1 Remove the cylinder head..................................... 214 1.2 Loosen the screw plug (Fig. 1/1) and 1.2 remov............... 214 1.3 Loosen the locking nut (3) holding the 1.3 val............... 214 1.4 Remove spring washer (9), piston (5), 1.4 resi............... 214 1.5 Carefully clean all parts in gas oil......................... 214 1.6 Check the piston (5), seat face of the 1.6 val............... 214 1.7 Scored pistons (5) should be smoothed down usi............... 215 1.8 Check the tightness of the starting valve. To ............... 215 1.8.1 Apply 7-8 streaks of touching-up paint at th........... 215 1.8.2 Insert the valve spindle (4) with bush (8), ........... 215 1.8.3 Carefully remove the valve spindle and check........... 215 1.9 If the contact reflection is bad:............................ 215 1.9.1 Apply small dots of diamond paste equally di........... 215 1.9.2 Insert the valve spindle (4) with piston (5)........... 215 1.9.3 Grind the valve seat for a short moment. To ........... 215 1.9.4 Repeat the grinding process if the contact r........... 215 1.10 Carefully clean the valve spindle (4) and val............... 215 2. Reassembly........................................................ 215 2.1 Rub the piston (5) in with "G-Rapid" Molykote ............... 215 2.2 Assembly is effected in the reverse sequence o............... 215 2.3 Replace the sealing ring (2). Tighten the scre............... 215 1. Check the gasket between the cylinder head, cyl................... 216 2. Check the outside of the cylinder head for leak................... 217 2.1 If lubricating oil is leaking out, check the t............... 217 2.2 If there are leaks at the connecting flanges o............... 217 3. Remove the cylinder head cover. Check the upper................... 217 3.1 Check the operation of the valve rotator (01.0............... 217 3.2 Check the valve springs for damage........................... 217 3.3 Check the lubricating oil supply for the valve............... 217 1. Wash down the cylinder head with a cold cleaner................... 218 2. Clean the inlet and exhaust ports and the under................... 218 3. Clean the cooling water inlet ports and cooling................... 218 4. Inspect the underside of the cylinder head for ................... 218 5. Clean the sealing surface for the injection val................... 218 6. Check the free passage of the inlet and outlet ................... 218 1. Wash down the cylinder head with a cold cleaner................... 219 2. Clean the inlet and exhaust ports and the under................... 219 3. Clean the cooling water inlet ports and cooling................... 219 4. Inspect the underside of the cylinder head for ................... 219 5. Clean the sealing surface for the injection val................... 219 6. Check the free passage of the inlet and outlet ................... 219 1. Open the indicator valve and turn the piston to................... 221 2. Carefully clean the sealing and contact surface................... 221 3. Replace the following O-rings: Upper O-ring at ................... 221 4. Carefully let down the cylinder head using the ................... 222 5. Continue to let down the cylinder head, align o................... 222 6. Tighten the round nuts (Fig. 2/12) with pins (W................... 222 7. Tighten the four cylinder head nuts together us................... 222 7.1 Place the hydraulic tightening 7.1 elements (W............... 222 7.2 Screw the threaded sleeves (W6) onto 7.2 the c............... 222 7.3 Connect the hydraulic tightening 7.3 elements ............... 222 7.4 Connect the valve (Z) to the high 7.4 pressure............... 222 7.5 Firmly tighten the round nuts (Fig. 2/12) with............... 222 7.6 Check firm seating of the round nuts......................... 223 7.7 Relieve the hydraulic tightening element and r............... 223 8. Mount the exhaust pipe (06.01.01.nn).............................. 223 9. Mount the media supply pipeline (01.05.50.nn)..................... 223 9.1 Remount the pressure gauge lines and fill up w............... 223 10. Mount the transverse thrust pieces for the res................... 224 11. Adjust the valve clearance (01.01.01.nn)......................... 224 12. Check the gaskets of the cylinder cover hoods,................... 224 13. Mount the pump compartment casing................................ 224 14. Remove the turning rod, dismount the turning d................... 224 15. Check all connections for leakage after starti................... 224 1. Open the indicator valves and mount the barring................... 225 2. Open the crank case cover approximately 10 minu................... 225 3. Touch the crankshaft and connecting rod bearing................... 225 4. Check all screws and nuts for locking............................. 225 5. Check the degree of fouling in the crankcase (s................... 225 6. Check the appearance of the cylinder liner surf................... 225 7. Remove camshaft cover. Check the screws of the ................... 226 7.1 Turn engine and check the running surfaces of ............... 226 7.2 Check lubeoil flow for camshaft bearings and v............... 226 8. Check the wheel drive (04.08.01.nn) and dismoun................... 226 8.1 Check the sump and crankcase for left behind t............... 226 1. Open the indicator valves and mount the barring................... 228 2. Adjust the value of scale “20” to the pointer: ................... 228 3. Bar the crankshaft so that the crank pin turns ................... 228 4. Continually watch the gauge and read off the va................... 228 4.1 Dismount the barring gear.................................... 228 1. Disassembly of the big-end bearing 1. cover....................... 237 1.1 Open the indicator valves and mount 1.1 the tu............... 237 1.2 Dismantle the power unit cover of the 1.2 resp............... 237 1.3 Turn the crank pin of the respective con- 1.3 ............... 237 1.4 Remove the upper con-rod bolt (1)............................ 237 1.5 Screw the studs (W5) into the upper 1.5 con-ro............... 238 1.6 Hold the big-end bearing cover (fig. 1/2) 1.6 ............... 238 1.7 Lower the big-end bearing cover onto 1.7 the s............... 238 1.8 Check the thread on the big-end 1.8 bearing bo............... 238 2. Disassembly of the bearing shells................................. 238 2.1 Turn the piston to TDC....................................... 238 2.2 Mount the piston holding device (fig. 2/ 2.2 W............... 238 2.3 Carefully turn the crankshaft to the 2.3 contr............... 238 2.4 Remove the bearing shells (fig. 1/4) 2.4 from ............... 238 2.5 Assess the condition of the bearing 2.5 shells............... 238 2.6 Remove the turning device.................................... 238 1. Disassembly of the big-end bearing 1. cover....................... 239 1.1 Open the indicator valves and mount 1.1 the tu............... 239 1.2 Dismantle the power unit cover of the 1.2 resp............... 239 1.3 Turn the crank pin of the respective con- 1.3 ............... 239 1.4 Remove the upper con-rod bolt (1)............................ 239 1.5 Screw the studs (W5) into the upper 1.5 con-ro............... 240 1.6 Hold the big-end bearing cover (fig. 1/2) 1.6 ............... 240 1.7 Lower the big-end bearing cover onto 1.7 the s............... 240 1.8 Check the thread on the big-end 1.8 bearing bo............... 240 2. Disassembly of the bearing shells................................. 240 2.1 Turn the piston to TDC....................................... 240 2.2 Mount the piston holding device (fig. 2/ 2.2 W............... 240 2.3 Carefully turn the crankshaft to the 2.3 contr............... 240 2.4 Remove the bearing shells (fig. 1/4) 2.4 from ............... 240 2.5 Assess the condition of the bearing 2.5 shells............... 240 2.6 Remove the turning device.................................... 240 1. Fitting the bearing shells........................................ 241 1.1 Open the indicator valves, mount the turning d............... 241 1.2 Clean and lubricate the crank pin............................ 241 1.3 Lubricate the bearing shells on the inside and............... 241 1.4 Hold the bearing shells in this position and p............... 242 1.5 Tighten the stirrup bolt (1) slightly........................ 242 1.6 Turn the crankshaft until the bottom 1.6 end o............... 242 1.7 Turn the bearing shells in such a way by 1.7 m............... 242 1.8 Turn the piston to TDC, remove the assembly ho............... 242 2. Fitting the big-end bearing cover 2. (fig.3/12................... 243 2.1 Screw the studs (W5) into the upper 2.1 big-en............... 243 2.2 Coat the thread and head contact 2.2 surfaces ............... 243 2.3 Place the big-end bearing cover (12) on 2.3 th............... 243 2.4 Press the big-end bearing cover against 2.4 th............... 243 2.5 Remove the studs (W5) and screw in 2.5 the upp............... 243 3. Tightening the big-end bearing bolts.............................. 243 3.1 Tighten the upper big-end bearing bolts 3.1 (f............... 243 3.2 Tighten the lower big-end bearing 3.2 bolts(1............... 243 3.3 Tighten the upper big-end bearing bolts (fig. ............... 244 3.4 Tighten the lower big-end bearing bolts (13) a............... 244 3.5 Tighten the upper big-end bearing bolts (11) a............... 244 3.6 Remove the piston holding device (W1) and the ............... 244 3.7 Close the indicator valves and mount the power............... 244 Number of cylinders.......................................... 245 Bearing no................................................... 245 6 8 9........................................................ 245 4 5 6........................................................ 245 Attention: Attention: The smallest bending radius ....................... 246 1. Measure the axial clearance "s" 1. (crankshaft ................... 246 1.1 Remove the cover below the timing 1.1 gear tra............... 246 1.2 Measure the axial clearance "s1 + s2" at 1.2 t............... 246 1.2.1 Axial clearance „s“:................................... 247 s = s1 + s2.......................................................... 247 Clearance when new mm............................................ 247 Clearance limit mm............................................... 247 0.3 - 0.6........................................................ 247 0.8.............................................................. 247 Attention: Attention: Make sure the stop disks (1)....................... 247 2. Dismantle the crankshaft bearing.................................. 247 2.1 Open the indicator valves, mount the turning d............... 247 2.2 Turn the crankshaft to a favourable position. ............... 247 2.3 Loosen the round nuts (12) by means of the hyd............... 247 2.3.1 Remove the hexagon bolts (fig. 2/11) of the ........... 248 2.3.2 Mount the support arms (W2.1) on the exhaust........... 248 2.3.3 Place the receivers (W2.2) successively in t........... 248 2.3.4 Place the hydraulic tensioning element (W1.2........... 248 2.3.5 Swivel the receiver (W2.2) under the respect........... 248 2.3.6 Screw the threaded sleeve firmly onto the cr........... 248 2.3.7 Connect the hydraulic tensioning elements (f........... 248 Attention: Attention: The pin (fig. 3/20), maximum....................... 248 2.3.8 Close the valve (fig. 4/Z) on the high press................... 248 2.3.9 Loosen the round nuts (fig. 3/12) with 2.3.9................... 248 2.4 Open the valve (fig. 4/Z) on the high-pressure................... 249 2.4.1 Wait for the pressure to drop completely the............... 249 2.4.2 Only loosen the hexagon bolts (fig. 2/11) on............... 249 2.4.3 Attach the support arms (W2.1) on the exhaus............... 249 Attention: Attention: The crankshaft bearing cover....................... 249 2.5 Measure the gap, refer to operating sequence 3................... 250 2.6 Remove the round nuts (fig. 2/12) and carefull................... 250 2.7 Turn the crankshaft with the counter-weight to................... 250 2.8 Insert the carrier (fig. 5/W2.3) in the oil 2.................... 250 2.9 Assess the bearing shells. Refer to 2.9 02.03.................... 250 2.10 Measure the wear on the wall in the 2.10 cran................... 250 2.10.1 The bearing shells must be replaced if 2.10............... 250 3. Measure the gap................................................... 251 3.1 Remove the hexagon nuts (fig. 7/11) of the cor............... 251 3.2 Loosen both round nuts hydraulically (12) acco............... 251 3.3 Loosen the round nuts further, do not remove t............... 251 3.4 Use a feeler gauge to measure the gap "K" betw............... 251 K = KA + KS.......................................................... 251 Gap "K" mm....................................................... 251 Operating limit value mm......................................... 251 0.80 - 1.07...................................................... 251 0.65............................................................. 251 1. Measure the axial clearance "s" 1. (crankshaft ................... 253 1.1 Remove the cover below the timing 1.1 gear tra............... 253 1.2 Measure the axial clearance "s1 + s2" at 1.2 t............... 253 1.2.1 Axial clearance „s“:................................... 254 2. Dismantle the crankshaft bearing.................................. 254 2.1 Open the indicator valves, mount the turning d............... 254 2.2 Turn the crankshaft to a favourable position. ............... 254 2.3 Loosen the round nuts (12) by means of the hyd............... 254 2.3.1 Remove the hexagon bolts (fig. 2/11) of the ........... 255 2.3.2 Mount the support arms (W2.1) on the exhaust........... 255 2.3.3 Place the receivers (W2.2) successively in t........... 255 2.3.4 Place the hydraulic tensioning element (W1.2........... 255 2.3.5 Swivel the receiver (W2.2) under the respect........... 255 2.3.6 Screw the threaded sleeve firmly onto the cr........... 255 2.3.7 Connect the hydraulic tensioning elements (f........... 255 2.3.8 Close the valve (fig. 4/Z) on the high press........... 255 2.3.9 Loosen the round nuts (fig. 3/12) with 2.3.9........... 255 2.4 Open the valve (fig. 4/Z) on the high-pressure............... 256 2.4.1 Wait for the pressure to drop completely the........... 256 2.4.2 Only loosen the hexagon bolts (fig. 2/11) on........... 256 2.4.3 Attach the support arms (W2.1) on the exhaus........... 256 2.5 Measure the gap, refer to operating sequence 3............... 257 2.6 Remove the round nuts (fig. 2/12) and carefull............... 257 2.7 Turn the crankshaft with the counter-weight to............... 257 2.8 Insert the carrier (fig. 5/W2.3) in the oil 2................ 257 2.9 Assess the bearing shells. Refer to 2.9 02.03................ 257 2.10 Measure the wear on the wall in the 2.10 cran............... 257 2.10.1 The bearing shells must be replaced if 2.10........... 257 3. Measure the gap................................................... 258 3.1 Remove the hexagon nuts (fig. 7/11) of the cor............... 258 3.2 Loosen both round nuts hydraulically (12) acco............... 258 3.3 Loosen the round nuts further, do not remove t............... 258 3.4 Use a feeler gauge to measure the gap "K" betw............... 258 Number of cylinders.......................................... 259 Bearing no................................................... 259 6 8 9........................................................ 259 4 5 6........................................................ 259 Attention: Attention: The smallest bending radius ....................... 260 1. Measure the axial clearance "s" 1. (crankshaft ................... 260 1.1 Remove the cover below the timing 1.1 gear tra............... 260 1.2 Measure the axial clearance "s1 + s2" at 1.2 t............... 260 1.2.1 Axial clearance „s“:................................... 261 s = s1 + s2.......................................................... 261 Clearance when new mm............................................ 261 Clearance limit mm............................................... 261 0.3 - 0.6........................................................ 261 0.8.............................................................. 261 Attention: Attention: Make sure the stop disks (1)....................... 261 2. Dismantle the crankshaft bearing.................................. 261 2.1 Open the indicator valves, mount the turning d............... 261 2.2 Turn the crankshaft to a favourable position. ............... 261 2.3 Loosen the round nuts (12) by means of the hyd............... 261 2.3.1 Remove the hexagon bolts (fig. 2/11) of the ........... 262 2.3.2 Mount the support arms (W2.1) on the exhaust........... 262 2.3.3 Place the receiver plate (W2.5) through the ........... 262 2.3.4 Place the receivers (W2.2) successively in t........... 262 2.3.5 Place the hydraulic tensioning element (W1.2........... 262 2.3.6 Swivel the receiver (W2.2) under the respect........... 262 2.3.7 Screw the threaded sleeve firmly onto the cr........... 262 2.3.8 Connect the hydraulic tensioning elements (f........... 262 Attention: Attention: The pin (fig. 3/20), maximum....................... 262 2.3.9 Close the valve (fig. 4/Z) on the high 2.3.9................... 262 2.3.10 Loosen the round nuts (fig. 3/12) with 2.3.................... 262 2.4 Open the valve (fig. 4/Z) on the high-pressure................... 263 2.4.1 Wait for the pressure to drop completely the............... 263 2.4.2 Only loosen the hexagon bolts (fig. 2/11) on............... 263 2.4.3 Attach the support arms (W2.1) on the exhaus............... 263 Attention: Attention: The crankshaft bearing cover....................... 263 2.5 Measure the gap, refer to operating sequence 3................... 264 2.6 Remove the round nuts (fig. 2/12) and carefull................... 264 2.7 Turn the crankshaft with the counter-weight to................... 264 2.8 Insert the carrier (fig. 5/W2.3) in the oil 2.................... 264 2.9 Assess the bearing shells. Refer to 2.9 02.03.................... 264 2.10 Measure the wear on the wall in the 2.10 cran................... 264 2.10.1 The bearing shells must be replaced if 2.10............... 264 3. Measure the gap................................................... 265 3.1 Remove the hexagon nuts (fig. 7/11) of the cor............... 265 3.2 Loosen both round nuts hydraulically (12) acco............... 265 3.3 Loosen the round nuts further, do not remove t............... 265 3.4 Use a feeler gauge to measure the gap "K" betw............... 265 K = KA + KS.......................................................... 265 Gap "K" mm....................................................... 265 Operating limit value mm......................................... 265 0.80 - 1.07...................................................... 265 0.65............................................................. 265 1. Measure the axial clearance "s" 1. (crankshaft ................... 267 1.1 Remove the cover below the timing 1.1 gear tra............... 267 1.2 Measure the axial clearance "s1 + s2" at 1.2 t............... 267 1.2.1 Axial clearance „s“:................................... 268 2. Dismantle the crankshaft bearing.................................. 268 2.1 Open the indicator valves, mount the turning d............... 268 2.2 Turn the crankshaft to a favourable position. ............... 268 2.3 Loosen the round nuts (12) by means of the hyd............... 268 2.3.1 Remove the hexagon bolts (fig. 2/11) of the ........... 269 2.3.2 Mount the support arms (W2.1) on the exhaust........... 269 2.3.3 Place the receiver plate (W2.5) through the ........... 269 2.3.4 Place the receivers (W2.2) successively in t........... 269 2.3.5 Place the hydraulic tensioning element (W1.2........... 269 2.3.6 Swivel the receiver (W2.2) under the respect........... 269 2.3.7 Screw the threaded sleeve firmly onto the cr........... 269 2.3.8 Connect the hydraulic tensioning elements (f........... 269 2.3.9 Close the valve (fig. 4/Z) on the high 2.3.9........... 269 2.3.10 Loosen the round nuts (fig. 3/12) with 2.3............ 269 2.4 Open the valve (fig. 4/Z) on the high-pressure............... 270 2.4.1 Wait for the pressure to drop completely the........... 270 2.4.2 Only loosen the hexagon bolts (fig. 2/11) on........... 270 2.4.3 Attach the support arms (W2.1) on the exhaus........... 270 2.5 Measure the gap, refer to operating sequence 3............... 271 2.6 Remove the round nuts (fig. 2/12) and carefull............... 271 2.7 Turn the crankshaft with the counter-weight to............... 271 2.8 Insert the carrier (fig. 5/W2.3) in the oil 2................ 271 2.9 Assess the bearing shells. Refer to 2.9 02.03................ 271 2.10 Measure the wear on the wall in the 2.10 cran............... 271 2.10.1 The bearing shells must be replaced if 2.10........... 271 3. Measure the gap................................................... 272 3.1 Remove the hexagon nuts (fig. 7/11) of the cor............... 272 3.2 Loosen both round nuts hydraulically (12) acco............... 272 3.3 Loosen the round nuts further, do not remove t............... 272 3.4 Use a feeler gauge to measure the gap "K" betw............... 272 1. Mount bearing shells.............................................. 274 1.1 Lubricate the running surface of the bearing s............... 274 1.2 Insert the carrier (fig. 1/W2.3) down to the l............... 274 1.3 Place the assembly device (W2.4) in the cranks............... 274 1.4 Slowly lift the crankshaft bearing cover by me............... 275 1.5 Tighten the round nuts (12) hand-tight; the as............... 275 1.6 Turn the upper bearing shell towards the contr............... 275 1.7 Remove the round nuts and slowly lower the cra............... 275 1.8 Remove the carrier (W2.3) and assembly device ............... 275 1.9 Lubricate the running surface of the 1.9 lower............... 275 1.10 If removed, put the lower stop disk 1.10 segm............... 275 2. Tightening the bearing shells..................................... 276 2.1 Slowly lift the crankshaft bearing cover by me............... 276 2.2 Screwsy the round nuts (12) evenly onto the cr............... 276 2.3 Remove the support arms (fig. 3/W2.1)........................ 276 2.4 Apply Molykote paste "G-Rapid Plus" get to the............... 276 2.5 Mount the receivers (Fig. 3/W2.2) one of the o............... 277 2.5.1 Place the hydraulic tensioning element 2.5.1........... 277 2.5.2 Swing the receiver under the respective 2.5............ 277 2.5.3 Screw the threaded sleeve (W1.6) hand- 2.5.3........... 277 2.6 Connect the hydraulic tensioning 2.6 elements ............... 277 2.6.1 Close the valve (fig. 5/Z) on the higher pre........... 277 2.7 Tighten the round nuts (fig. 4/12) evenly with............... 278 2.8 Check firm seating of the round nuts 2.8 • Red............... 278 2.9 Open the valve (fig. 5/Z) on the high pressure............... 278 2.10 Wait for the pressure to drop completely. Rem............... 278 2.11 Remove the receiver (fig. 3/W2.2)........................... 278 2.12 Check the lubricating oil flow.............................. 278 2.13 Close the indicator valves and mount the powe............... 278 2.14 Remove the turning device................................... 278 1. Mount bearing shells.............................................. 280 1.1 Lubricate the running surface of the bearing s............... 280 1.2 Insert the carrier (fig. 1/W2.3) down to the l............... 280 1.3 Place the assembly device (W2.4) in the cranks............... 280 1.4 Slowly lift the crankshaft bearing cover by me............... 281 1.5 Tighten the round nuts (12) hand-tight; the as............... 281 1.6 Turn the upper bearing shell towards the contr............... 281 1.7 Remove the round nuts and slowly lower the cra............... 281 1.8 Remove the carrier (W2.3) and assembly device ............... 281 1.9 Lubricate the running surface of the 1.9 lower............... 281 1.10 If removed, put the lower stop disk 1.10 segm............... 281 2. Tightening the bearing shells..................................... 282 2.1 Slowly lift the crankshaft bearing cover by me............... 282 2.2 Screwsy the round nuts (12) evenly onto the cr............... 282 2.3 Remove the support arms (fig. 3/W2.1)........................ 282 2.4 Apply Molykote paste "G-Rapid Plus" get to the............... 282 2.5 Mount the receivers (Fig. 3/W2.2) one of the o............... 283 2.5.1 Place the hydraulic tensioning element 2.5.1........... 283 2.5.2 Swing the receiver under the respective 2.5............ 283 2.5.3 Screw the threaded sleeve (W1.6) hand- 2.5.3........... 283 2.6 Connect the hydraulic tensioning 2.6 elements ............... 283 2.6.1 Close the valve (fig. 5/Z) on the higher pre........... 283 2.7 Tighten the round nuts (fig. 4/12) evenly with............... 284 2.8 Check firm seating of the round nuts 2.8 • Red............... 284 2.9 Open the valve (fig. 5/Z) on the high pressure............... 284 2.10 Wait for the pressure to drop completely. Rem............... 284 2.11 Remove the receiver (fig. 3/W2.2)........................... 284 2.12 Remove the receiver plate (fig. 3/W2.5)..................... 284 2.13 Check the lubricating oil flow.............................. 284 2.14 Close the indicator valves and mount the powe............... 284 2.15 Remove the turning device................................... 284 1. Open the indicator valves and mount the turning............... 285 2. Remove the power unit cover of the respective c............... 285 3. Turn the crank pin to approx 20° before TDC on ............... 285 4. Do not dismantle the cylinder liner holder (W2)............... 285 5. Check the cylinder liner and completely remove ............... 285 6. Dismantle the con-rod cover and con-rod bearing............... 285 7. Fill the ring clearance between piston and cyli............... 285 8. Carefully scrape off and remove any carbon depo............... 286 9. Spray the ring clearance between calibrating ri............... 286 10. Allow the rust solvent to act................................ 286 11. Loosen the calibrating ring by light hammering............... 286 12. Turn the piston to the TDC position and 12. re............... 286 13. Screw the mounting/ extraction device 13. (W1)............... 286 14. Attach a crane to ring bolt and slowly 14. pul............... 286 15. Place the piston in a suitable device and 15. ............... 286 16. Clean the sealing and contact surfaces 16. at ............... 286 17. Measure the wear on the cylinder liner....................... 286 1. Open the indicator valves and mount the turning............... 287 2. Remove the power unit cover of the respective c............... 287 3. Place a used joint ring (6) onto the cylinder l............... 287 4. Mount the cylinder liner holding device (W2) as............... 287 5. Tighten round nuts (4) by hand................................ 287 6. Turn the crank pin to approx 20° before TDC on ............... 287 7. Check the cylinder liner and completely remove ............... 287 8. Dismantle the con-rod cover and con-rod bearing............... 287 9. Fill the ring clearance between piston and cyli............... 288 10. Carefully scrape off and remove any carbon dep............... 288 11. Spray the ring clearance between calibrating r............... 288 12. Allow the rust solvent to act................................ 288 13. Loosen the calibrating ring by light hammering............... 288 14. Turn the piston to the TDC position and 14. re............... 288 15. Screw the mounting/ extraction device 15. (W1)............... 288 16. Attach a crane to ring bolt and slowly 16. pul............... 288 17. Place the piston in a suitable device and secu............... 288 18. Clean the sealing and contact surfaces at the ............... 288 19. Measure the wear on the cylinder liner....................... 288 1. Open the indicator valves and mount the turning............... 289 2. Remove the power unit cover of the respective c............... 289 3. Place a used joint ring (6) onto the cylinder l............... 289 4. Mount the cylinder liner holding device (W2) as............... 289 5. Tighten round nuts (4) by hand................................ 289 6. Turn the crank pin to approx 20° before TDC on ............... 289 7. Fill the ring clearance between piston (3) and ............... 289 8. Carefully scrape off and remove any carbon depo............... 289 9. Spray the ring clearance between calibrating ri............... 290 10. Allow the rust solvent to act................................ 290 11. Place the Seeger-ring (W5) by help of the Seeg............... 290 12. Turn the piston to the TDC- position and pull ............... 290 13. Recut the tapped hole (M12, 13.5 mm deep) in t............... 290 14. Screw the mounting-/ extraction device 14. (W1............... 290 15. Dismantle the con-rod cover and con- 15. rod b............... 290 16. Attach a crane to ring bolt and slowly 16. pul............... 290 17. Place the piston in a suitable device and secu............... 290 18. Clean the sealing and contact surfaces at the ............... 290 19. Check the cylinder liner and completely remove............... 290 20. Check / Measure the wear on the cylinder liner............... 290 1. Open the indicator valves and mount 1. the turn............... 291 2. Remove the crankcase cover of the re2. spective............... 291 3. Place a used joint ring (6) onto the cylinder l............... 292 4. Mount the cylinder liner holding device (W2) as............... 292 5. Tighten round nuts (4) by hand................................ 292 6. Turn the crank pin to approx 20° before TDC tow............... 292 7. Fill the ring clearance between piston (3) and ............... 292 8. Carefully scrape off and remove any carbon depo............... 292 9. Spray the ring clearance between calibrating ri............... 292 10. Allow the rust solvent to act................................ 292 11. Place the Seeger-ring (W5) under the calibrati............... 292 12. Turn the piston to the TDC- position and press............... 292 13. Recut the tapped hole (M12, 13.5 mm deep) in t............... 292 14. Screw the mounting-/ extraction device (W1) in............... 292 15. Dismantle the con-rod cover and con-rod bearin............... 292 16. Attach a crane to the ring bolt (W1) and slowl............... 292 17. Dismount the cylinder liner holding de17. vice............... 292 18. Put the cylinder liner onto two beams 18. (fig............... 292 19. Put the support rolls (fig.2/W6) on the bolts................ 293 20. Attach the strap as shown in (fig.4/W7) ..................... 293 21. Lift up the piston and connecting rod so that ............... 293 22. Swing the piston and connecting rod away by sh............... 293 23. Place the piston into a suitable device 23. an............... 293 24. Remove the beams (fig.2/7)................................... 293 25. Clean the sealing and contact surfaces 25. at ............... 293 26. Check the cylinder liner and completely 26. re............... 293 27. Check / Measure the wear on the cylin27. der l............... 293 1. Turn the piston................................................... 294 1.1 Attach a crane to the mounting/ 1.1 extraction............... 294 1.2 Fit a sling to the con-rod (1) and attach 1.2 ............... 294 1.3 Carefully turn the piston together with 1.3 th............... 294 1.4 Place the piston on a suitable base. 1.4 Disma............... 294 2. Disassembly of the piston crown................................... 294 2.1 Dismantle the piston pin (2) 2.1 (02.08.01.nn)............... 294 2.2 Measure the small and bearing (3) 2.2 (02.09.0............... 294 2.3 Loosen the cheese head screws (fig. 2/ 2.3 13)............... 295 2.4 Clean the piston crown (11) and piston 2.4 end............... 295 2.5 Assembly of the piston....................................... 295 2.6 Mount the piston end (10). The locating 2.6 bo............... 295 2.7 Apply Molykote paste to the thread and 2.7 con............... 295 2.8 Mount the cheese head screws (13) together wit............... 295 2.9 Tighten the cheese head screws (13) cross-wise............... 295 2.10 Tighten the cheese head screws (13) cross-wis............... 295 2.11 Check:...................................................... 295 1. Piston inspection (12,000 h)...................................... 297 1.1 Open all crankcase covers.................................... 297 1.2 Check the running surfaces of the cylinder lin............... 297 1.3 Draw the piston from the liner with the worst ............... 297 1.4 Remove piston rings only with the 1.4 piston r............... 297 1.5 Clean the piston rings....................................... 297 1.6 Check the chromium layer for wear, 1.6 particu............... 297 1.7 Clean the piston, ring grooves and oil 1.7 ret............... 297 1.8 Smooth light friction and seazing marks with a............... 297 1.9 Measure the groove width hN (Fig. 2) in the fr............... 298 1.10 Measure the ring thickness hR (Fig. 2) at 4 o............... 298 1.11 Calculate the limit clearances and check acco............... 298 1.12 Insert the piston rings into the grooves with............... 298 1.13 Mount the piston (02.10.01.nn) and all crankc............... 298 2. Maintenance (24,000 h)............................................ 299 2.1 Open all crankcase covers and draw the pistons............... 299 2.2 Check the state of lubrication and appearance ............... 299 2.3 Remove the piston rings only by means of the e............... 299 2.4 Clean all ring grooves and check wear of the c............... 299 2.5 Measure the groove width hN according to opera............... 299 2.6 Replace oil control rings and compression ring............... 299 2.7 Insert the piston rings into the grooves with ............... 299 2.8 Mount all pistons (02.10.01.nn) and crankcase ............... 299 1. Piston inspection (6,000 h)....................................... 301 1.1 Open all crankcase covers.................................... 301 1.2 Check the running surfaces of the cylinder lin............... 301 1.3 Draw the piston from the liner with the worst ............... 301 1.4 Remove piston rings only with the 1.4 piston r............... 301 1.5 Clean the piston rings....................................... 301 1.6 Check the chromium layer for wear, 1.6 particu............... 301 1.7 Clean the piston, ring grooves and oil 1.7 ret............... 301 1.8 Smooth light friction and seazing marks with a............... 301 1.9 Measure the groove width hN (Fig. 2) in the fr............... 302 1.10 Measure the ring thickness hR (Fig. 2) at 4 o............... 302 1.11 Calculate the limit clearances and check acco............... 302 1.12 Insert the piston rings into the grooves with............... 302 1.13 Mount the piston (02.10.01.nn) and all crankc............... 302 2. Maintenance (12,000 h)............................................ 303 2.1 Open all crankcase covers and draw the pistons............... 303 2.2 Check the state of lubrication and appearance ............... 303 2.3 Remove the piston rings only by means of the e............... 303 2.4 Clean all ring grooves and check wear of the c............... 303 2.5 Measure the groove width hN according to opera............... 303 2.6 Replace oil control rings and all compression ............... 303 2.7 Insert the piston rings into the grooves with ............... 303 2.8 Mount all pistons (02.10.01.nn) and crankcase ............... 303 1. Turn the piston................................................... 304 1.1 Attach a crane to the mounting/ 1.1 extraction............... 304 1.2 Fit a sling to the con-rod (1) and attach 1.2 ............... 304 1.3 Carefully turn the piston together with 1.3 th............... 304 1.4 Place the piston on a suitable base. 1.4 Disma............... 304 2. Dismantle the piston crown........................................ 304 2.1 Mark the con-rod (1), piston (2) and 2.1 pisto............... 304 2.2 Raise the con-rod slightly by means of a 2.2 c............... 304 2.3 Remove the locking rings (4)................................. 304 2.4 Carefully push the piston pin (3) out of 2.4 t............... 304 2.5 Place the con-rod on a suitable base......................... 305 2.6 Assess the small end bearing bush (5) (02.03.0............... 305 2.7 Check the bearing pin surface for cracks and d............... 305 2.8 Measure out the piston pin, piston pin bush an............... 305 3. Mount the piston pin.............................................. 305 3.1 Fit a locking ring (4) in the piston bore.................... 305 3.2 Raise the con-rod (1) and push it into the pis............... 305 3.3 Lubricate the piston pin (3) and push it into ............... 305 3.4 Secure the piston pin by means of a second loc............... 305 1. Measure the small end bearing..................................... 307 1.1 Clean the piston pin (fig. 2/1), small end bea............... 307 1.2 Measure dimensions A, B and C by means of suit............... 307 1.3 Determine the axial clearance [measure the pis............... 307 2. Disassembly of the small end bearing.............................. 308 2.1 Do not use force when dismantling the small en............... 308 3. Assembly of the small end bearing................................. 308 3.1 Undercool the small end bearing bush to approx............... 308 3.2 Insert the small end bearing bush in the con-r............... 308 3.3 Check the dimensional accuracy and the positio............... 308 1. Measure the small end bearing..................................... 310 1.1 Clean the piston pin (fig. 2/1), small end bea............... 310 1.2 Measure dimensions A, B and C by means of suit............... 310 1.3 Determine the axial clearance [measure the pis............... 310 2. Disassembly of the small end bearing.............................. 311 2.1 Do not use force when dismantling the small en............... 311 3. Assembly of the small end bearing................................. 311 3.1 Undercool the small end bearing bush to approx............... 311 3.2 Insert the small end bearing bush in the con-r............... 311 3.3 Check the dimensional accuracy and the positio............... 311 1. Replace the piston rings as required.............................. 312 2. Fit the new piston rings with the ring joints i................... 312 3. Slacken the tightening screw (fig. 1/10) 3. unt................... 313 4. Apply Molykote paste "G-Rapid Plus" to 4. the t................... 313 5. Place the piston insertion device (W4) 5. over ................... 313 6. Check the floating position of the rings 6. by ................... 313 7. Mount the piston assembly ring (fig. 2/ 7. W3).................... 313 8. Open the indicator valves. Mount the 8. turning................... 313 9. Attach the piston (3) to the crane and raise it................... 313 10. Carefully insert the bottom end in the cylinde................... 313 11. Let the piston insertion device (fig. 1/W4) li................... 313 12. If it has been removed, mount the 12. cylinder................... 314 13. Dismantle the piston insertion device 13. (fig................... 314 14. Clean the contact surface on the 14. cylinder ................... 314 15. Insert a new calibrating ring carefully 15. in................... 314 16. Mount the con-rod (02.04.02.nn).................................. 314 17. Mount the cylinder head (01.11.01.nn)............................ 314 18. Dismantle the cylinder liner 18. holder(W2)..................... 314 19. Mount the power unit cover and close 19. the i................... 314 20. Dismantle the turning device..................................... 314 1. Replace the piston rings as required.............................. 315 2. Fit the new piston rings with the ring joints i................... 315 3. Slacken the tightening screw (fig. 1/10) 3. unt................... 316 4. Apply Molykote paste "G-Rapid Plus" to 4. the t................... 316 5. Place the piston insertion device (W4) 5. over ................... 316 6. Check the floating position of the rings 6. by ................... 316 7. Mount the piston assembly ring (fig. 2/ 7. W3).................... 316 8. Open the indicator valves. Mount the 8. turning................... 316 9. Attach the piston (3) to the crane and raise it................... 316 10. Carefully insert the bottom end in the cylinde................... 316 11. Let the piston insertion device (fig. 1/W4) li................... 316 12. Dismantle the piston insertion device 12. (fig................... 317 13. Mount the cylinder liner holder (fig. 3/ 13. W................... 317 14. Clean the contact surface on the 14. cylinder ................... 317 15. Insert a new calibrating ring carefully 15. in................... 317 16. Mount the con-rod (02.04.02.nn).................................. 317 17. Dismantle the cylinder liner 17. holder(W2)..................... 317 18. Mount the cylinder head (01.11.01.nn)............................ 317 19. Mount the power unit cover and close 19. the i................... 317 20. Dismantle the turning device..................................... 317 1. Replace the piston rings as required.............................. 318 2. Fit the new piston rings with the ring joints i................... 318 3. Slacken the tightening screw (fig. 1/10) 3. unt................... 319 4. Apply Molykote paste "G-Rapid Plus" to 4. the t................... 319 5. Place the piston insertion device (W4) 5. over ................... 319 6. Check the floating position of the rings 6. by ................... 319 7. Mount the piston assembly ring (fig. 2/ 7. W3).................... 319 8. Open the indicator valves. Mount the 8. turning................... 319 9. Put the support rolls on the bolts (fig.3/ 9. W................... 319 10. Attach the strap as shown in (fig.4/W7).......................... 320 11. Lift up the piston and connecting rod so 11. t................... 320 12. Swing the piston and connecting rod 12. away b................... 320 13. Carefully insert the bottom end in the 13. cyl................... 320 14. Put the piston onto two squared beams 14. (fig................... 320 15. Remove the strap and put on the crane 15. on t................... 320 16. Lift up the piston and remove the 16. squared ................... 320 17. Let the piston insertion device (fig. 1/W4) li................... 321 18. Mount the con-rod (02.04.02.nn).................................. 321 19. Dismantle the piston insertion device (fig. 1/................... 321 20. Mount the cylinder liner holder (fig. 6/ 20. W................... 321 21. Insert a new calibrating ring carefully 21. in................... 321 22. Dismantle the cylinder liner holder 22. (fig.6................... 321 23. Mount the cylinder head (01.11.01.nn)............................ 321 24. Mount the crankcase cover and close 24. the in................... 321 25. Dismantle the turning device..................................... 321 1. Retain the flexible mounting...................................... 322 1.1 Dismantle nuts and bolts (Fig. 1/20, 21 and 22............... 322 1.2 Loosen stud bolts (23)....................................... 322 1.3 Screw down lock ring (24) together with tube (............... 322 1.4 Apply a thin coating of oil to hold-down bolts............... 322 2. Dismantle cylinder head (01.06.01.nn)............................. 322 3. Dismantle push rods for inlet valve and exhaust................... 322 4. Lift rocking lever for inlet valve and exhaust ................... 322 5. Mount retaining device for rockingl 5. lever (W................... 324 6. Screw in the hexagon head screw (2) 6. until th................... 324 7. Draw piston (02.06.01.nn)......................................... 324 7.1 Dismantle cylinder liner retainers........................... 324 8. Dismantle connecting rod bearing with 8. bearin................... 324 8.1 Place connecting rod on suitable base........................ 324 9. Dismantle one counter-balance from the averaged................... 324 10. Seal off oil bore in connecting pin of 10. ave................... 324 10.1 Tighten castellated nut (13) by hand and 10.1............... 324 11. Mount cylinder head (01.11.01.nn)................................ 324 12. Mount crankcase cover on control and 12. exhau................... 324 13. Start engine in emergency operation 13. mode (................... 324 14. Repair averaged engine........................................... 325 14.1 Disassemble cylinder head, locking bolt in cr............... 325 14.2 Release fixation of flexible mounting....................... 325 14.3 Replace / repair defective parts............................ 325 14.4 Mount connecting rod, connecting rod bearing ............... 325 14.5 Mount crankcase cover on control and exhaust ............... 325 14.6 Take engine into operation (A3.05.00.nn).................... 325 1. Check the safety valve (2) for easy 1. operatio................... 326 1.1 Dismantle the safety valve (2) in the 1.1 even............... 326 2. Disassembly....................................................... 326 2.1 Remove the cotter pin (8).................................... 326 2.2 Remove the hexagon nut (10).................................. 326 2.3 Check the pressure spring (3) and replace if n............... 327 2.4 Check the guide of the guide bolt (7) and valv............... 327 2.5 Check the O-ring (4) on the guide bolt and rep............... 327 2.6 Cover the thread and the shank of the guide bo............... 327 2.7 Check the seal (5) of the valve head (6) and r............... 327 2.8 Check the seal (9) and replace if necessary................. 327 3. Assembly.......................................................... 327 3.1 Assembly in reverse sequence of disassembly.................. 327 3.2 Mount the hexagon nut........................................ 327 3.3 Insert the cotter pin and secure it.......................... 327 1. Disassembly....................................................... 328 1.1 Dismantle the cylinder head and 1.1 injection ............... 328 1.2 Remove the respective hexagon bolts 1.2 (fig. ............... 328 1.3 Dismantle the power unit cover and 1.3 mount t............... 328 1.4 Remove the hexagon bolts (fig. 2/10) 1.4 toget............... 329 1.5 Remove the fastening bolts (fig. 3/20). 1.5 Sc............... 329 1.6 Remove the gasket (3). 1.6 1.6............................... 329 1.7 Replace the O-rings on the air charge opening ............... 329 1.8 Pull the sleeves (fig. 2/13) out of the 1.8 ad............... 330 2. Assembly.......................................................... 330 2.1 Clean the contact surfaces on the 2.1 cylinder............... 330 2.2 Tighten the fastening bolts (fig. 3/20)...................... 330 2.3 Push the sleeves (fig. 2/13) of the 2.3 contro............... 330 2.4 Tighten the hexagon bolts (fig. 4/1) on 2.4 th............... 330 2.5 Remove the ring bolts (fig. 3/W1)............................ 330 2.6 Dismantle the holding device (fig. 1/W2) and m............... 330 1. Check the cylinder liner.......................................... 331 1.1 Dismantle the calibrating ring (02.05.50.nn) a............... 331 1.2 Clean the inside of the cylinder liner. The cr............... 331 1.3 Measure the cylinder liner at the measuring po............... 331 1.4.............................................................. 331 1.5 Enter the measured values in the table 1.5 (fi............... 332 1.6 When the wear limit, normally in the 1.6 area ............... 332 1. Check the cylinder liner.......................................... 333 1.1 Dismantle the calibrating ring (02.05.50.nn) a............... 333 1.2 Clean the inside of the cylinder liner. The cr............... 333 1.3 Measure the cylinder liner at the measuring po............... 333 1.4.............................................................. 333 1.5 Enter the measured values in the table 1.5 (fi............... 334 1.6 When the wear limit, normally in the 1.6 area ............... 334 1. Dismantle the cylinder liner (3).................................. 336 1.1 Dismantle the calibrating ring............................... 336 1.2 Dismantle the piston and holding 1.2 device (c............... 336 1.3 Measure the wear............................................. 336 1.4 Place the cross-piece (W1.2) on the 1.4 cylind............... 336 1.5 Position the second cross-piece (W1.4), 1.5 ti............... 336 1.6 Attach the lifting gear and extract the 1.6 cy............... 336 1.7 Remove the O-ring (1) from the cooling 1.7 wat............... 336 1.8 Carefully clean the sealing surface and 1.8 ri............... 336 1.9 Carefully clean the cooling water zone 1.9 at ............... 336 1.10 Clean the cylinder liner support, upper 1.10 ............... 336 1. Dismantle the cylinder liner...................................... 338 1.1 Dismantle the calibrating ring............................... 338 1.2 Dismantle the piston and holding device (cylin............... 338 1.3 Measure the wear (03.03.01.nn)............................... 338 1.4 Place the cross-piece (fig.1/W1.2) on the cyli............... 338 1.5 Position the second cross-piece (W1.4), tighte............... 338 1.6 Attach the lifting gear and extract the cylind............... 338 1.7 Put the cylinder onto two beams (fig.2/7) as s............... 338 1.8 Put on the support roller (fig.3/W3) on the bo............... 338 1.9 Attach the strap as shown in (fig.4/W4)...................... 339 1.10 Lift up the cylinder liner so that the cy1.10............... 339 1.11 Swing the cylinder liner away by shif1.11 tin............... 339 1.12 Remove the O-ring (1) from the cooling 1.12 w............... 339 1.13 Carefully clean the sealing surface and 1.13 ............... 339 1.14 Carefully clean the cooling water area 1.14 a............... 339 1.15 Clean the cylinder liner support, upper 1.15 ............... 339 1. Clean the inside of the cooling water 1. manifo............... 340 2. Insert a new O-ring (1) in the groove on 2. the............... 340 Attention: Attention: Use vaseline to fit the O-ri....................... 341 3. Apply sealing compound to the contact surfaces ................... 341 4. Dismantle the extraction device (W1) from the d................... 341 5. Place the cross-piece (W1.2) on the cylinder li................... 341 6. Position the second cross-piece (W1.4) and tigh................... 341 7. Attach the lifting gear to the ring nut (W1.1) ................... 341 8. Dismantle the extraction device (W1) 8. and mea................... 341 9. Mount the piston and calibrating ring............................. 341 1. Clean the inside of the cooling collar (fig. 1/................... 342 2. Insert a new O-ring (1) in the groove of the co................... 342 Attention: Attention: Use vaseline to fit the O-ri....................... 342 3. Apply sealing compound to the contact surfaces ................... 342 4. Place the cross-piece (fig. 2/W1.2) on the cyli................... 343 5. Position the second cross-piece (W1.4) and tigh................... 343 6. Put the support rollers (fig. 1/W2) on the bolt................... 343 7. Attach the strap as shown in (fig.2/W3)........................... 343 8. Lift up the cylinder liner so that the cylinder................... 343 Attention: Attention: Guide the cylinder liner by ....................... 343 9. Bring the cylinder liner into the position as s................... 343 10. Put the cylinder liner onto two squared beams ................... 343 11. Remove the strap and attach the lifting gear t................... 344 Attention: Attention: Cylinder liners which have b....................... 344 12. Dismantle the extraction device (W1) and measu................... 344 13. Mount the piston and calibrating ring............................ 344 1. Check for good mounting and leaks of flanged co................... 345 2. Check the expansion joints for leaks and the su................... 345 3. Check the tight fitting of the suspensions and ................... 345 4. Retighten the fixing bolts of the brackets of t................... 346 5. Check the monitoring and control equipment for ................... 346 6. Check the foundation bolts and chocks by knocki................... 346 7. Check elastic bedding elements for damages........................ 346 1. Inspection of the running surface of one camsha................... 347 1.1 Relieve and lift the rocker arm of the camshaf............... 347 1.2 Loosen the hexagon bolts (Fig. 1/1) on the lef............... 348 1.3 Mount the buffer for the camshaft 1.3 (Fig. 2/............... 348 1.3.1 Mount the plate (44) with hexagon bolt 1.3.1........... 348 1.3.2 Tighten the hexagon nut and pull the 1.3.2 v........... 348 1.4 Check the camshaft bearing and replace it (04................ 349 1.5 Check the fixation of the camshaft bearing. Th............... 349 1.5.1 Push the camshaft bearing out to the left us........... 349 1.6 Check the running surfaces of the bearing flan............... 349 1.7 Replace defective camshaft sections and check ............... 349 1.8 Mount the camshaft and remove the buffer for t............... 349 2. Check the running surfaces of all camshaft bear................... 350 2.1 Relieve and lift all rocker arms (04.04.01.nn)............... 350 2.2 Loosen the hexagon bolts (Fig. 1/1) on the lef............... 350 2.3 Mount the buffer for the camshaft (Fig. 2/W3) ............... 350 2.4 Support the vibration damper and camshaft sect............... 350 2.5 Remove the cheese head screws (Fig. 2/37) at t............... 350 2.5.1 Press out the respective camshaft bearing to........... 350 2.6 Check the running surfaces of the bearing flan............... 350 2.7 Replace defective camshaft sections (04.04.01................ 350 2.8 Mount the camshaft and remove the buffer for t............... 350 2.9 Remove the turning rod, dismount the turning d............... 350 2.10 Relieve the device used for supporting the ro............... 350 1. Disassembly....................................................... 351 1.1 Open the indicator valves and remove the camsh............... 351 1.2 Remove all rocker arms of the respective cylin............... 351 1.3 Remove the push rods of the camshaft section o............... 352 1.4 Relieve the injection cam of the respective cy............... 352 1.4.1 Turn the injection cam (Fig. 1/14) to just b........... 352 1.4.2 Place a brass plate (0.8 up to 1.0 mm thick)........... 352 1.4.3 Turn the injection cam to the TDC position. ........... 352 1.4.4 Turn the injection cam to the TDC position............. 352 1.4.5 Loosen the hexagon nut (10) and suspend the ........... 352 1.4.6 Screw the hexagon bolt (12) only in so far u........... 352 1.4.7 Secure the setting with the hexagon nut (10)........... 352 1.5 To disassemble the last camshaft section:.................... 353 1.5.1 Remove the vibration damper (Fig. 2/23) and ........... 353 1.5.2 Remove the intermediate piece (25)..................... 353 1.6 Loosen the hexagon bolts (20) on both flanges ............... 353 1.7 Mount the device for extracting the camshaft s............... 353 1.7.1 Mount the table (Fig. 3/34) on the cylinder ........... 354 1.7.2 Mount the carriage (33) on the table and pus........... 354 1.7.3 Place the clamp (31) over the camshaft secti........... 354 1.7.4 Use the star grip (35) to align the carriage........... 354 1.8 Mount the buffer for the camshaft 1.8 (Fig. 4/............... 354 1.8.1 Mount the plate (44) with the hexagon 1.8.1 ........... 354 1.8.2 Tighten the hexagon nut (42) and pull 1.8.2 ........... 354 1.9 Remove the cheese head screw (Fig. 3/37) from ............... 354 1.10 Push out the camshaft bearing (Fig. 2/22) to ............... 354 1.11 Pull the camshaft section (Fig. 3/21) to the ............... 354 1.12 Turn the injection cam to a horizontal positi............... 354 1.13 Loosen the screw connection (Fig. 3/36), care............... 354 1.14 Pull the carriage with the camshaft section f............... 355 1.15 Remove the clamp (31) and take out the camsha............... 355 1.16 Remove the camshaft bearing (Fig. 2/22). Chec............... 355 2. Reassembly........................................................ 356 2.1 Press the pin (Fig. 6/26) into the flange of t............... 356 2.2 Slightly oil the camshaft bearing on the insid............... 356 2.3 Place the camshaft section with pin on the del............... 356 2.4 Turn the injection cam into a horizontal posit............... 356 2.5 Carefully guide the bearing journal for the ca............... 356 2.6 Align the locating hole for the camshaft beari............... 357 2.7 Rub the cheese head screw (37) in with Molykot............... 357 2.8 Align the camshaft section with pin (Fig. 2/26............... 357 2.9 Push the camshaft section to the left until th............... 357 2.10 Insert all hexagon bolts ((Fig. 2/20) using M............... 357 2.11 Insert the hexagon bolts (20) as far as possi............... 357 2.12 Remove the plate (Fig. 4/44) with the hexagon............... 357 2.13 Insert the hexagon bolts (20) as far as possi............... 357 2.14 Remove the extractor (Fig. 3/W2) and buffer (............... 358 2.15 Insert the other hexagon bolts (Fig. 2/20) (u............... 358 2.16 After assembly of the last camshaft section:................ 358 2.16.1 Place the intermediate piece (Fig. 2/25) fi........... 358 2.16.2 Insert the hexagon bolts (Fig. 2/24) (using........... 358 2.16.3 Mount the vibration damper (04.09.01.nn).............. 358 2.17 Turn all injection cams upwards individually ............... 358 2.18 Lift all rocker arms of the inlet and exhaust............... 358 2.19 Mount the push rods......................................... 358 2.20 Mount the rocker arms and check the valve cle............... 358 2.21 Remove the cover of the wheel casing (control............... 358 2.22 Check the lubricating oil flow.............................. 358 2.23 Check the seals and remount the camshaft cove............... 358 2.24 Remove the turning rod, dismount the turning ............... 358 2.25 Close the indicator valves.................................. 358 1. Disassembly....................................................... 359 1.1 Open the indicator valves and remove the camsh............... 359 1.2 Remove all rocker arms of the respective cylin............... 359 1.3 Remove the push rods of the camshaft section o............... 359 1.4 Relieve the injection cam of the respective cy............... 360 1.4.1 Turn the injection cam (Fig. 1/14) to just b........... 360 1.4.2 Place a brass plate (0.8 up to 1.0 mm thick)........... 360 1.4.3 Turn the injection cam to the TDC position. ........... 360 1.4.4 Turn the injection cam to the TDC position............. 360 1.4.5 Loosen the hexagon nut (10) and suspend the ........... 360 1.4.6 Screw the hexagon bolt (12) only in so far u........... 360 1.4.7 Secure the setting with the hexagon nut (10)........... 360 1.5 To disassemble the last camshaft section:.................... 360 1.5.1 Remove the vibration damper (Fig. 2/23) and ........... 360 1.5.2 Remove the intermediate piece (25)..................... 361 1.6 Loosen the hexagon bolts (20) on both flanges ............... 361 1.7 Mount the device for extracting the camshaft s............... 361 1.7.1 Mount the table (Fig. 3/34) on the cylinder ........... 362 1.7.2 Mount the carriage (33) on the table and pus........... 362 1.7.3 Place the clamp (31) over the camshaft secti........... 362 1.7.4 Use the star grip (35) to align the carriage........... 362 1.8 Mount the buffer for the camshaft 1.8 (Fig. 4/............... 362 1.8.1 Mount the plate (44) with the hexagon 1.8.1 ........... 362 1.8.2 Tighten the hexagon nut (42) and pull 1.8.2 ........... 362 1.9 Remove the cheese head screw (Fig. 3/37) from ............... 362 1.10 Push out the camshaft bearing (Fig. 2/22) to ............... 362 1.11 Pull the camshaft section (Fig. 3/21) to the ............... 362 1.12 Turn the injection cam to a horizontal positi............... 362 1.13 Loosen the screw connection (Fig. 3/36), care............... 362 1.14 Pull the carriage with the camshaft section f............... 363 1.15 Remove the clamp (31) and take out the camsha............... 363 1.16 Remove the camshaft bearing (Fig. 2/22). Chec............... 363 2. Reassembly........................................................ 364 2.1 Press the pin (Fig. 6/26) into the flange of t............... 364 2.2 Slightly oil the camshaft bearing on the insid............... 364 2.3 Place the camshaft section with pin on the del............... 364 2.4 Turn the injection cam into a horizontal posit............... 364 2.5 Carefully guide the bearing journal for the ca............... 364 2.6 Align the locating hole for the camshaft beari............... 365 2.7 Rub the cheese head screw (37) in with Molykot............... 365 2.8 Align the camshaft section with pin (Fig. 2/26............... 365 2.9 Push the camshaft section to the left until th............... 365 2.10 Insert all hexagon bolts (Fig. 2/20) using Mo............... 365 2.11 Insert the hexagon bolts (20) as far as possi............... 365 2.12 Remove the plate (Fig. 4/44) with the hexagon............... 365 2.13 Insert the hexagon bolts (20) as far as possi............... 365 2.14 Remove the extractor (Fig. 3/W2) and buffer (............... 366 2.15 Insert the other hexagon bolts (Fig. 2/20) (u............... 366 2.16 After assembly of the last camshaft section:................ 366 2.16.1 Place the intermediate piece (Fig. 2/25) fi........... 366 2.16.2 Insert the hexagon bolts (Fig. 2/24) (using........... 366 2.16.3 Mount the vibration damper (04.09.01.nn).............. 366 2.17 Turn all injection cams upwards individually ............... 366 2.18 Lift all rocker arms of the inlet and exhaust............... 366 2.19 Mount the push rods......................................... 366 2.20 Mount the rocker arms and check the valve cle............... 366 2.21 Remove the cover of the wheel casing (control............... 366 2.22 Check the lubricating oil flow.............................. 366 2.23 Check the seals and remount the camshaft cove............... 366 2.24 Remove the turning rod, dismount the turning ............... 366 2.25 Close the indicator valves.................................. 366 1. Disassembly....................................................... 367 1.1 Open the indicator valves and remove the camsh............... 367 1.2 Remove all rocker arms of the respective cylin............... 367 1.3 Remove the push rods of the camshaft section o............... 368 1.4 Relieve the injection cam of the respective cy............... 368 1.4.1 Turn the injection cam (Fig. 1/14) to just b........... 368 1.4.2 Place a brass plate (0.8 up to 1.0 mm thick)........... 368 1.4.3 Turn the injection cam to the TDC position. ........... 368 1.4.4 Turn the injection cam to the TDC position............. 368 1.4.5 Loosen the hexagon nut (10) and suspend the ........... 368 1.4.6 Screw the hexagon bolt (12) only in so far u........... 368 1.4.7 Secure the setting with the hexagon nut (10)........... 368 1.5 To disassemble the last camshaft section:.................... 369 1.5.1 Remove the vibration damper (Fig. 2/23) and ........... 369 1.5.2 Remove the intermediate piece (25)..................... 369 1.6 Loosen the hexagon bolts (20) on both flanges ............... 369 1.7 Mount the device for extracting the camshaft s............... 369 1.7.1 Mount the table (Fig. 3/34) on the cylinder ........... 370 1.7.2 Mount the carriage (33) on the table and pus........... 370 1.7.3 Place the clamp (31) over the camshaft secti........... 370 1.7.4 Use the star grip (35) to align the carriage........... 370 1.8 Mount the buffer for the camshaft 1.8 (Fig. 4/............... 370 1.8.1 Mount the plate (44) with the hexagon 1.8.1 ........... 370 1.8.2 Tighten the hexagon nut (42) and pull 1.8.2 ........... 370 1.9 Remove the cheese head screw (Fig. 3/37) from ............... 370 1.10 Push out the camshaft bearing (Fig. 2/22) to ............... 370 1.11 Pull the camshaft section (Fig. 3/21) to the ............... 370 1.12 Turn the injection cam to a horizontal positi............... 370 1.13 Loosen the screw connection (Fig. 3/36), care............... 370 1.14 Pull the carriage with the camshaft section f............... 371 1.15 Remove the clamp (31) and take out the camsha............... 371 1.16 Remove the camshaft bearing (Fig. 2/22). Chec............... 371 2. Reassembly........................................................ 372 2.1 Press the pin (Fig. 6/26) into the flange of t............... 372 2.2 Slightly oil the camshaft bearing on the insid............... 372 2.3 Place the camshaft section with pin on the del............... 372 2.4 Turn the injection cam into a horizontal posit............... 372 2.5 Carefully guide the bearing journal for the ca............... 372 2.6 Align the locating hole for the camshaft beari............... 373 2.7 Rub the cheese head screw (37) in with Molykot............... 373 2.8 Align the camshaft section with pin (Fig. 2/26............... 373 2.9 Push the camshaft section to the left until th............... 373 2.10 Insert all hexagon bolts (Fig. 2/20) using Mo............... 373 2.11 Insert the hexagon bolts (20) as far as possi............... 373 2.12 Remove the plate (Fig. 4/44) with the hexagon............... 373 2.13 Insert the hexagon bolts (20) as far as possi............... 373 2.14 Remove the extractor (Fig. 3/W2) and buffer (............... 374 2.15 Insert the other hexagon bolts (Fig. 2/20) (u............... 374 2.16 After assembly of the last camshaft section:................ 374 2.16.1 Place the intermediate piece (Fig. 2/25) fi........... 374 2.16.2 Insert the hexagon bolts (Fig. 2/24) (using........... 374 2.16.3 Mount the vibration damper (04.09.01.nn).............. 374 2.17 Turn all injection cams upwards individually ............... 374 2.18 Lift all rocker arms of the inlet and exhaust............... 374 2.19 Mount the push rods......................................... 374 2.20 Mount the rocker arms and check the valve cle............... 374 2.21 Remove the cover of the wheel casing (control............... 374 2.22 Check the lubricating oil flow.............................. 374 2.23 Check the seals and remount the camshaft cove............... 374 2.24 Remove the turning rod, dismount the turning ............... 374 2.25 Close the indicator valves.................................. 374 1. Inspection of the tooth profiles and oil 1. noz................... 375 1.1 Remove the cover for the wheel casing 1.1 (con............... 375 1.2 Check the tooth profiles of the camshaft 1.2 g............... 375 1.3 Use a feeler gauge to measure the play 1.3 bet............... 375 1.4 Check the operation and firm seating of 1.4 th............... 375 2. Measure the axial play (Fig. 2/s) of the interm................... 376 3. Check the seals and mount the cover on the whee................... 376 1. Open the indicator valves......................................... 377 1.1 Replace the O-ring (Fig. 2/10) for the in1.1 t............... 377 1.2 Turn the engine so that the axle of the 1.2 in............... 377 1.3 Remove the turning rod/disengage the 1.3 turni............... 377 1.4 Loosen the hexagon bolts (Fig. 2/11) 1.4 and r............... 377 1.5 Remove the power unit cover of the 1.5 first c............... 377 1.6 From the power unit, push the 1.6 intermediate............... 377 1.7 Renew the O-Ring (Fig. 2/10)................................. 378 1.8 Rub the thread and contact surfaces of 1.8 the............... 378 1.9 Mount the hexagon bolts (11) with 1.9 curved w............... 378 1.10 Press the locking plate (13) onto the 1.10 he............... 378 1.11 Check the size of the gap (Fig. 3/X) between ............... 378 1.12 If necessary, loosen the hexagon bolts and re............... 378 1. Disassembly....................................................... 379 1.1 Fix the stop lever in the stop position...................... 379 1.2 Remove the locking nut (Fig. 1/4) with 1.2 bol............... 379 1.3 Remove the cover (Fig. 2/19) at the 1.3 coupli............... 380 1.4 Clean the contact surfaces on the cover 1.4 an............... 380 1.5 Use a feeler gauge to check the 1.5 backlash o............... 380 1.6 Remove the cotter pin (24), castellated 1.6 nu............... 380 1.7 Pull the helical gearwheel (21) off the 1.7 go............... 380 1.8 Check the tooth profiles of the helical 1.8 ge............... 380 1.9 Remove the hexagon bolts (13) and lift 1.9 the............... 380 1.10 Check the axial play (T) of the stopping 1.10............... 380 1.11 Remove the locking ring (11) and take 1.11 ou............... 380 1.12 Pull the governor drive shaft (18) 1.12 upwar............... 380 1.13 Check the serration of the governor drive sha............... 381 1.14 Loosen the hexagon socket screws (12) and lif............... 381 1.15 Remove the O-ring (16) and clean the contact ............... 381 1.16 Check the flow-through of all oil lubricating............... 381 2. Reassembly........................................................ 381 2.1 Lubricate and press-in the new bushes 2.1 (17 ............... 381 2.2 Insert the new O-ring (Fig. 2/16). Clean 2.2 t............... 381 2.3 Place the governor console on the 2.3 cylinder............... 381 2.4 Lubricate the governor drive shaft (18) 2.4 an............... 381 2.5 Lubricate the stopping disk (Fig. 2/10). Inser............... 382 2.6 Apply Molykote to the thread of the governor d............... 382 2.7 Fit the helical gearwheel (21) together with t............... 382 2.8 Tighten the castellated nut (25) at a torque o............... 382 2.9 Clean the contact surface of the governor (14)............... 382 2.10 Place the governor (14) on the governor conso............... 382 2.11 Fit the hexagon bolts (13) on the governor an............... 382 2.12 Mount the lever (Fig. 1/15) together with the............... 382 2.13 Check the basic setting of the governor and, ............... 382 2.14 Check the flow-through for lubricating 2.14 o............... 382 2.15 Mount the cover (Fig. 2/19, coupling 2.15 end............... 382 2.16 Check the axial play s of the camshaft 2.16 w............... 382 2.17 Check the seals in the cover at the 2.17 cont............... 382 1. Disassembly....................................................... 383 1.1 Remove the camshaft cover with the 1.1 housing............... 383 1.2 Secure the vibration damper (Fig. 1/1) 1.2 aga............... 383 1.3 Remove the bolts (2) and resilient 1.3 sleeves............... 383 1.4 Attach the vibration damper (1) to a 1.4 crane............... 383 2. Reassembly........................................................ 383 2.1 Clean the contact surface of the damper (1) an............... 383 2.2 Apply Molycote paste ”G-Rapid” to the threads ............... 383 2.3 Push the vibration damper (1) onto the transit............... 383 2.4 Tighten the bolts (2) crosswise and stepwise a............... 383 2.5 Mount the camshaft cover together with the hou............... 383 1. Disassembly....................................................... 384 1.1 Remove the camshaft cover with the 1.1 housing............... 384 1.2 Secure the vibration damper (1) against 1.2 fa............... 384 1.3 Remove the bolts (2)......................................... 384 1.4 Attach the vibration damper (1) to a 1.4 crane............... 384 2. Reassembly........................................................ 384 2.1 Clean the contact surface of the damper (1) an............... 384 2.2 Apply Molycote paste ”G-Rapid Plus” to the thr............... 384 2.3 Push the vibration damper (1) onto the transit............... 384 2.4 Tighten the bolts (2) crosswise and stepwise a............... 384 2.5 Mount the camshaft cover together with the hou............... 384 1. Remove control shaft/injection pumps and contro................... 385 2. Check control shaft and spindle to emergency-of................... 385 3. Grease the following bearings with multi-purpos................... 385 4. Oil all moving bearings of the swivel arm betwe................... 385 5. Assemble covers................................................... 385 1. Close main air valve at the com- pressed- 1. ai................... 386 2. Slacken screws (fig. 1/1) and lift precon2. tro................... 386 3. Actuate push button (fig. 2/10) several 3. time................... 386 4. If easy running, proceed with step 5. If 4. tig................... 386 4.1 Pull off expansion ballow (11) and re4.1 move ............... 387 4.2 Disassemble screw (22) and push but4.2 ton (19............... 387 4.3 Remove piston (20), pressure spring 4.3 (12) a............... 387 4.4 Remove retaining ring (14) and ob- ser4.4 ve s............... 387 4.5 Remove valve (16) with cap (18), pres4.5 sure ............... 387 4.6 Clean all the components with gasoil, 4.6 chec............... 387 4.7 Renew O-ring and grease sliding surf- 4.7 face............... 387 4.8 For assembly of precontrol valve, re- 4.8 vers............... 387 5. Disassemble starting valve, service and 5. reas................... 387 5.1 Slacken screws (fig. 3/26), lift plate (25) 5................ 387 5.2 Slacken screws (4) and observe spring 5.2 pres............... 387 5.3 Slacken screws (31) and remove slide 5.3 (33) ............... 387 5.4 Slacken hexagon nut (29) and remove 5.4 piston............... 387 5.5 Remove slide (32) from below, remove 5.5 retai............... 387 5.6 Loosen and take out retaining ring (41) 5.6 to............... 387 5.7 Clean all the components with gasoil, 5.7 chec............... 387 5.8 If necessary, clean integral filter (43) with ............... 388 5.9 Renew all O-rings including sealing ring (42) ............... 388 5.10 For assembly of the valve, reverse removal pr............... 388 5.11 Check function of the precontrol valve (2) pr............... 388 5.12 Assemble precontrol valve, slightly grease al............... 388 6. Reassemble valve completely and open main air v................... 388 7. Check function and tightness with starting air.................... 388 1. Functional check.................................................. 389 1.1 Check the air connection for leaks........................... 389 1.2 Check whether the piston moves easily 1.2 unde............... 389 1.3 Check the setting............................................ 389 1.3.1 If maximum fuel limitation has been 1.3.1 pr........... 389 1.3.2 Check whether 40 % fuel is admitted 1.3.2 wh........... 389 1.4 Check whether full fuel is admitted within.................. 390 2. Venting........................................................... 390 2.1 Slip a transparent hose over vent screw (12) a............... 390 2.2 Remove plug (13), spring (14) and piston (15)................ 390 2.3 Fill oil in as far as 7 mm below the housing t............... 390 2.4 Insert the piston. Drive the air out by screwi............... 390 2.5 Proceed according to 2.3 and 2.4 until no air ............... 390 2.6 If the cylinder is of the older type, the air ............... 390 3. Disassembly....................................................... 390 3.1 Close the main air valve. Remove the air conne............... 390 3.2 Remove the unit from the engine.............................. 390 3.3 Measure and note down the position of throttle............... 390 3.4 Disassemble the unit entirely and clean it in ............... 390 3.5 Inspect all parts............................................ 390 4. Reassembly........................................................ 391 4.1 Renew all gaskets and seals 4.1 (Fig. 2/1 - 9)............... 391 4.2 Assemble the unit observing the 4.2 following............... 391 4.2.1 Tighten the socket head cap screws (17) 4.2............ 391 4.2.2 Before fitting vent screw (12), plug (13), 4........... 391 4.2.3 Fill oil (SAE 20) in as far as 7 mm below 4............ 391 4.2.4 Tighten the throttle screw (10) and 4.2.4 so........... 391 4.2.5 Vent the unit according para 2......................... 391 4.2.6 Adjust the unit and fit it on the engine............... 391 4.2.7 Mount air connection................................... 391 4.2.8 Open main air shut-off valve........................... 391 4.2.9 Check the operation according to para.1............... 391 1. Drain compressed-air filte.................................... 396 1.1 Loosen drain plug (7) and empty filter 1.1 com........... 396 1.2 Close drain plug......................................... 396 2. Disassemble compressed-air filter and 2. clean................ 396 2.1 Loosen drain plug (7) and drain filter 2.1 com........... 396 2.2 Close compressed-air feed line and 2.2 secure............ 396 2.3 Relieve compressed-air filter via drain 2.3 pl........... 396 2.4 Loosen housing cap (5) and remove, 2.4 check O........... 396 2.5 Loosen Phillips screw (4), remove with 2.5 gui........... 396 2.6 Remove locking ring (8), unscrew drain 2.6 plu........... 396 2.7 Clean all disassembled parts and check for reu........... 396 2.8 Assemble compressed-air filter in reverse sequ........... 396 2.9 Close drain plug after a short while..................... 396 1. Remove the covering from the exhaust manifold................. 397 2. Check all screwed connections that they are pro............... 398 3. The accumulation of soot at flanges and expansi............... 398 4. Replace the defective exhaust pipe:........................... 398 4.1 Remove the adjacent expansion joints (1). 4.1 ........... 398 4.2 Remove the defective exhaust pipe by loosening........... 398 4.3 Make fitting pieces (Fig. 1/w, x, y or z) for ........... 398 4.4 Fix the fitting piece/fitting pieces to the ne........... 398 4.5 Mount the new exhaust pipe. Replace the gasket........... 398 4.6 Remove the fitting piece / fitting pieces, mou........... 399 4.7 Tighten the M16 - hexagon bolts of the exhaust........... 399 5. Position the holder (5) against the flange of t............... 399 6. Replace expansion joints which have cracks in t............... 399 7. Mount the covering for the exhaust manifold................... 399 1. Remove the covering from the exhaust manifold................. 400 2. Check all screwed connections that they are pro............... 401 3. The accumulation of soot at flanges and expansi............... 401 4. Replace the defective exhaust pipe:........................... 401 4.1 Remove the adjacent expansion joints (1). 4.1 ........... 401 4.2 Remove the defective exhaust pipe by loosening........... 401 4.3 Make fitting pieces (Fig. 1/w, x, y or z) for ........... 401 4.4 Fix the fitting piece/fitting pieces to the ne........... 401 4.5 Mount the new exhaust pipe. Replace the gasket........... 401 4.6 Remove the fitting piece / fitting pieces, mou........... 402 4.7 Tighten the M16 - hexagon bolts of the exhaust........... 402 5. Position the holder (5) against the flange of t............... 402 6. Replace expansion joints which have cracks in t............... 402 7. Mount the covering for the exhaust manifold................... 402 1. Remove the covering from the exhaust manifold................. 404 2. Check all screwed connections that they are pro............... 404 3. The accumulation of soot at flanges and expansi............... 404 4. Replace the defective exhaust pipe:........................... 404 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 404 4.2 Remove the defective exhaust pipe by loosening........... 404 4.3 Make fitting pieces (v, w, x, y, z) for fittin........... 404 4.4 Fix the fitting piece/fitting pieces to the ne........... 405 4.5 Mount the new exhaust pipe. Replace the gasket........... 405 4.6 Remove the fitting piece / fitting pieces, mou........... 405 5. Position the holder against the flange of the e............... 405 6. Replace expansion joints which have cracks in t............... 405 7. Mount the covering for the exhaust manifold................... 405 1. Remove the covering from the exhaust manifold................. 407 2. Check all screwed connections that they are pro............... 407 3. The accumulation of soot at flanges and expansi............... 407 4. Replace the defective exhaust pipe:........................... 407 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 407 4.2 Remove the defective exhaust pipe by loosening........... 407 4.3 Make fitting pieces (n, v, w, x, y, z ) for fi........... 407 4.4 Fix the fitting piece/fitting pieces to the ne........... 408 4.5 Mount the new exhaust pipe. Replace the gasket........... 408 4.6 Remove the fitting piece / fitting pieces, mou........... 408 4.7 Expansion joints which have cracks in the bell........... 408 4.8 Tighten the M16 - hexagon bolts of the exhaust........... 408 4.9 Tighten the hexagon bolts (1) at torque of M =........... 408 5. Position the holder against the flange of the e............... 408 6. Mount the covering for the exhaust manifold................... 408 1. Remove the covering from the exhaust manifold................. 410 2. Check all screwed connections that they are pro............... 410 3. The accumulation of soot at flanges and expansi............... 410 4. Replace the defective exhaust pipe:........................... 410 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 410 4.2 Remove the defective exhaust pipe by loosening........... 410 4.3 Make fitting pieces (v, w, x, y ) for fitting ........... 410 4.4 Fix the fitting piece/fitting pieces to the ne........... 411 4.5 Mount the new exhaust pipe. Replace the gasket........... 411 4.6 Remove the fitting piece / fitting pieces, mou........... 411 5. Position the holder against the flange of the e............... 411 6. Replace expansion joints which have cracks in t............... 411 7. Mount the covering for the exhaust manifold................... 411 1. Remove the covering from the exhaust manifold................. 413 2. Check all screwed connections that they are pro............... 413 3. The accumulation of soot at flanges and expansi............... 413 4. Replace the defective exhaust pipe:........................... 413 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 413 4.2 Remove the defective exhaust pipe by loosening........... 413 4.3 Make fitting pieces (n, v, w, x, y, z ) for fi........... 413 4.4 Fix the fitting piece/fitting pieces to the ne........... 414 4.5 Mount the new exhaust pipe. Replace the gasket........... 414 4.6 Remove the fitting piece / fitting pieces, mou........... 414 5. Position the holder against the flange of the e............... 414 6. Mount the covering for the exhaust manifold................... 414 1. Remove the covering from the exhaust manifold................. 416 2. Check all screwed connections that they are pro............... 416 3. The accumulation of soot at flanges and expansi............... 416 4. Replace the defective exhaust pipe:........................... 416 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 416 4.2 Remove the defective exhaust pipe by loosening........... 416 4.3 Make fitting pieces (n, v, w, x, y, z ) for fi........... 416 4.4 Fix the fitting piece/fitting pieces to the ne........... 417 4.5 Mount the new exhaust pipe. Replace the gasket........... 417 4.6 Remove the fitting piece / fitting pieces, mou........... 417 5. Position the holder against the flange of the e............... 417 6. Mount the covering for the exhaust manifold................... 417 1. Remove the covering from the exhaust manifold................. 419 2. Check all screwed connections that they are pro............... 419 3. The accumulation of soot at flanges and expansi............... 419 4. Replace the defective exhaust pipe:........................... 419 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 419 4.2 Remove the defective exhaust pipe by loosening........... 419 4.3 Make fitting pieces (v, w, x, y, z ) for fitti........... 419 4.4 Fix the fitting piece/fitting pieces to the ne........... 420 4.5 Mount the new exhaust pipe. Replace the gasket........... 420 4.6 Remove the fitting piece / fitting pieces, mou........... 420 4.7 Expansion joints which have cracks in the bell........... 420 4.8 Tighten the M16 - hexagon bolts of the exhaust........... 420 4.9 Tighten the hexagon bolts (1) at torque of M =........... 420 5. Position the holder against the flange of the e............... 420 6. Mount the covering for the exhaust manifold................... 420 1. Remove the covering from the exhaust manifold................. 422 2. Check all screwed connections that they are pro............... 422 3. The accumulation of soot at flanges and expansi............... 422 4. Replace the defective exhaust pipe:........................... 422 4.1 Remove the adjacent expansion joints . 4.1 Do ........... 422 4.2 Remove the defective exhaust pipe by loosening........... 422 4.3 Make fitting pieces (v, w, x, y, z ) for fitti........... 422 4.4 Fix the fitting piece/fitting pieces to the ne........... 423 4.5 Mount the new exhaust pipe. Replace the gasket........... 423 4.6 Remove the fitting piece / fitting pieces, mou........... 423 4.7 Expansion joints which have cracks in the bell........... 423 4.8 Tighten the M16 - hexagon bolts of the exhaust........... 423 4.9 Tighten the hexagon bolts (1) at torque of M =........... 423 5. Position the holder against the flange of the e............... 423 6. Mount the covering for the exhaust manifold................... 423 1. Disassembly................................................... 424 1.1 Loosen the vent screws (Fig. 1/1) or, in 1.1 t........... 424 1.2 Remove the cooling water feed and 1.2 drain pi........... 424 1.3 Loosen the hexagon bolts (2 / 10 / 11)................... 424 1.4 Pull the charge air cooler (Fig. 2/9) out of t........... 425 1.5 Clean the charge air cooler according to the s........... 425 1.6 Check the housing, drain the condensation wate........... 425 2. Reassembly.................................................... 426 2.1 Reassembly in reverse sequence of disassembly............ 426 2.2 Replace the seal (8)..................................... 426 2.3 Carefully place the charge air cooler (9) in t........... 426 2.4 If sealing strips are fitted (15, 16 and 17) t........... 426 2.5 Tighten the hexagon bolts (Fig. 3/11) first in........... 426 2.6 Firmly tighten the hexagon bolts (2)..................... 426 2.7 Firmly tighten the hexagon bolts (10).................... 426 2.8 Mount the cooling water feed and drain pipelin........... 426 2.9 Tighten the vent screws (1).............................. 426 1. Disassembly................................................... 427 1.1 Loosen the vent screws (Fig. 2/1) or, in 1.1 t........... 427 1.2 Remove the cooling water feed and 1.2 drain pi........... 427 1.3 Loosen the hexagon bolts (Fig. 2/2 and 1.3 10,........... 427 1.4 Pull the charge air cooler (Fig. 2/9) out of t........... 428 1.5 Clean the charge air cooler according to the s........... 428 1.6 Check the housing, drain the condensation wate........... 428 2. Reassembly.................................................... 429 2.1 Reassembly in reverse sequence of disassembly............ 429 2.2 Replace the seal (Fig. 2/8).............................. 429 2.3 Carefully place the charge air cooler (9) in t........... 429 2.4 If sealing strips are fitted (15, 16 and 17) t........... 429 2.5 Tighten the hexagon bolts (Fig. 3/11) first in........... 429 2.6 Firmly tighten the hexagon bolts (Fig. 2/2).............. 430 2.7 Firmly tighten the hexagon bolts (10).................... 430 2.8 Mount the cooling water feed and drain pipelin........... 430 2.9 Tighten the vent screws (1).............................. 430 1. Disassembly................................................... 431 1.1 Loosen the vent screws (Fig. 1/1) or, in 1.1 t........... 431 1.2 Remove the cooling water feed and 1.2 drain pi........... 431 1.3 Loosen the hexagon bolts (2 / 10 / 11) 1.3 and........... 431 1.4 Pull the charge air cooler (Fig. 2/9) out of t........... 432 1.5 Clean the charge air cooler according to the s........... 432 1.6 Check the housing, drain the condensation wate........... 432 2. Reassembly.................................................... 433 2.1 Reassembly in reverse sequence of disassembly............ 433 2.2 Replace the seal (8)..................................... 433 2.3 Carefully place the charge air cooler (9) in t........... 433 2.4 Pull the charge air cooler with socket head ca........... 433 2.5 Tighten the hexagon bolts (Fig. 3/11) first in........... 433 2.6 Firmly tighten the hexagon bolts (2)..................... 433 2.7 Firmly tighten .......................................... 433 2.8 Mount the cooling water feed and drain pipelin........... 433 2.9 Tighten the vent screws (1).............................. 433 1. Disassembly................................................... 434 1.1 Loosen the vent screws (Fig. 2/1) or, in 1.1 t........... 434 1.2 Remove the cooling water feed and 1.2 drain pi........... 434 1.3 Loosen the hexagon bolts (Fig. 2/2, 10, 1.3 Fi........... 434 1.4 Pull the charge air cooler (Fig. 2/9) out of t........... 435 1.5 Clean the charge air cooler according to the s........... 435 1.6 Check the housing, drain the condensation wate........... 435 2. Reassembly.................................................... 436 2.1 Reassembly in reverse sequence of disassembly............ 436 2.2 Replace the seal (Fig. 2/8).............................. 436 2.3 Carefully place the charge air cooler (9) in t........... 436 2.4 Pull the charge air cooler with socket head ca........... 436 2.5 Tighten the hexagon bolts (Fig. 3/11) first in........... 436 2.6 Firmly tighten the hexagon bolts (Fig. 2/2).............. 437 2.7 Firmly tighten the socket-head cap screws (Fig........... 437 2.8 Mount the cooling water feed and drain pipelin........... 437 2.9 Tighten the vent screws (1).............................. 437 1. Run the engine at an output of Pe ~ 60% 1. 1. a............... 440 2. Connect the cleaning pipe (Fig. 1/5) to the wat............... 440 3. Reduce the engine output until the exhaust temp............... 440 4. Open the valves (1) and (3). Set the water pres............... 440 5. Keep checking the drain (4) for obstractions du............... 440 6. Adjust the engine output to approx. 30 - 50 % o............... 440 7. Make a note of the adjusted engine speed, fuel ............... 441 8. Remove the hose (Fig. 1/2) with pressure gauge ............... 441 9. Continue running the engine at the same speed f............... 441 1. Run the engine at an output of Pe ~ 60% 1. 1. a............... 443 2. Connect the cleaning pipe (Fig. 1/5) to the wat............... 443 3. Reduce the engine output until the exhaust temp............... 443 4. Open the valves (1) and (3). Set the water pres............... 443 5. Keep checking the drain for obstractions during............... 443 6. Adjust the engine output to approx. 30 - 50 % o............... 443 7. Make a note of the adjusted engine speed, fuel ............... 444 8. Remove the hose (Fig. 1/2) with pressure gauge ............... 444 9. Continue running the engine at the same speed f............... 444 1. Run the engine at an output of Pe ~ 60% 1. 1. a............... 446 2. Connect the cleaning pipe (Fig. 1/5) to the wat............... 446 3. Reduce the engine output until the exhaust temp............... 446 4. Open the valves (1) and (3). Set the water pres............... 446 5. Keep checking the drain for obstractions during............... 446 6. Adjust the engine output to approx. 30 % , appr............... 446 7. Make a note of the adjusted engine speed, fuel ............... 447 8. Remove the hose (Fig. 1/2) with pressure gauge ............... 447 9. Continue running the engine at the same speed f............... 447 1. Run the engine at an output of Pe ~ 60% 1. 1. a............... 449 2. Connect the cleaning pipe (Fig. 1/5) to the wat............... 449 3. Reduce the engine output until the exhaust temp............... 449 4. Open the valves (1) and (3). Set the water pres............... 449 5. Keep checking the drain for obstractions during............... 449 6. Adjust the engine output to approx. 30 % , appr............... 449 7. Make a note of the adjusted engine speed, fuel ............... 450 8. Remove the hose (Fig. 1/2) with pressure gauge ............... 450 9. Continue running the engine at the same speed f............... 450 1. Disassembly................................................... 451 1.1 Open the indicator valves................................ 451 1.2 Remove the camshaft cover with 1.2 housing cov........... 451 1.3 Turn over the engine so that the rocker 1.3 ar........... 451 1.4 Close the stop cocks, open the ball valve (Fig........... 452 1.5 Remove the pipe connections on the injection p........... 452 1.5.1 Loosen the hexagon bolts for the leakage pip....... 452 1.5.2 Remove the leakage fuel pipeline (11) for th....... 452 1.5.3 Remove the fuel distributor / collector pipe....... 452 1.6 Push the sleeve (Fig. 2/10) into the cylinder ........... 453 1.7 Loosen the screwed connection (12) and disconn........... 453 1.8 Push the control rod (30) into the injection p........... 453 1.9 Remove the hexagon bolt (31) for the stop cyli........... 453 1.10 Remove the control air pipeline (Fig. 4/37)............. 454 1.11 Loosen the nuts (Fig. 1/5) evenly. Lift the i........... 454 2. Reassembly.................................................... 454 2.1 Check that the choke pipes are firmly in posit........... 454 2.2 Clean the contact surfaces of the injection pu........... 454 2.3 Mount the sleeve (Fig. 4/35 with new O-rings (........... 454 2.4 Replace the O-ring (Fig. 1/4) and place the in........... 454 2.5 Remove the turning rod/disengage the turning d........... 454 2.6 Apply Molykote paste to the thread and contact........... 454 2.7 Tighten the nuts (5) at a torque......................... 454 2.8 Mount the stop cylinder (Fig. 4/32) together w........... 455 2.9 Screw the control shaft to the control rod (30........... 455 2.10 Mount the control air pipeline (37) and, the ........... 455 2.11 Insert the transverse pressure pipe for the i........... 455 2.12 Mount the pipeline connections for the inject........... 455 2.13 Check the compressed air pipelines (Fig. 4/33........... 455 2.14 Check the seals and mount the camshaft cover ........... 455 2.15 Open the stop cocks, close the ball valve (Fi........... 455 1. Disassembly................................................... 457 1.1 Clean the outside of the injection pump.................. 457 1.2 Remove the impact screws (22) with 1.2 sealing........... 457 1.3 Place the injection pump in a spindle 1.3 devi........... 457 1.4 Remove the cheese head screws (12) 1.4 and slo........... 457 1.5 Remove the intermediate flange (Fig. 1/ 1.5 11........... 457 1.6 Take out the guide pin (10) with the 1.6 sprin........... 457 1.7 Take out the control sleeve (19) with 1.7 spri........... 457 1.8 Remove the screw (7) and pull out the 1.8 cont........... 457 1.9 Mount the injection pump housing (9) 1.9 with ........... 457 1.10 Remove the flange (29) with thrust pie1.10 ce........... 457 1.11 Loosen the cheese head screws (3) al1.11 tern........... 457 1.12 Force the plunger barrel (5) out of the injec........... 458 1.13 Clean all parts with gas oil and a hard brush........... 458 1.14 Replace all O-rings (4, 13, 15, 20), sealing ........... 458 2. Reassembly.................................................... 458 2.1 Reassembly is effected in the reverse sequence........... 458 2.2 Insert the sealing ring (Fig. 2/21) with the l........... 458 2.3 Lubricate the following screws and tighten cro........... 459 2.4 Lubricate the cheese head screws (1) and mount........... 459 2.5 Tighten the cheese head screws (1) crosswise a........... 459 2.6 Coat the thread and contact surfaces of the im........... 459 2.7 Tighten the screw (7) at a torque of..................... 459 2.8 Check free movement of the control rod................... 459 1. Disassembly................................................... 461 1.1 Clean the outside of the injection pump.................. 461 1.2 Remove the impact screws (22) with 1.2 sealing........... 461 1.3 Place the injection pump in a spindle 1.3 devi........... 461 1.4 Remove the cheese head screws (12) 1.4 and slo........... 461 1.5 Remove the intermediate flange (Fig. 1/ 1.5 11........... 461 1.6 Take out the guide pin (10) with the 1.6 sprin........... 461 1.7 Take out the control sleeve (19) with 1.7 spri........... 461 1.8 Remove the screw (7) and pull out the 1.8 cont........... 461 1.9 Mount the injection pump housing (9) 1.9 with ........... 461 1.10 Remove the flange (29) with thrust pie1.10 ce........... 461 1.11 Loosen the cheese head screws (3) al1.11 tern........... 461 1.12 Force the plunger barrel (5) out of the injec........... 462 1.13 Clean all parts with gas oil and a hard brush........... 462 1.14 Replace all O-rings (4, 13, 15, 20), sealing ........... 462 2. Reassembly.................................................... 462 2.1 Reassembly is effected in the reverse sequence........... 462 2.2 Insert the sealing ring (Fig. 2/21) with the l........... 462 2.3 Lubricate the following screws and tighten cro........... 463 2.4 Lubricate the cheese head screws (1) and mount........... 463 2.5 Tighten the cheese head screws (1) crosswise a........... 463 2.6 Coat the thread and contact surfaces of the im........... 463 2.7 Tighten the screw (7) at a torque of..................... 463 2.8 Check free movement of the control rod................... 463 1. Disassembly................................................... 464 1.1 Switch off the standby lubricating oil 1.1 pum........... 464 1.2 Push the sleeve (fig. 1/1) to the left in 1.2 ........... 464 1.3 Completely unscrew the screwed 1.3 connection ........... 464 1.4 Loosen the pressure screw (3), press up 1.4 th........... 465 1.5 Pull out the radial thrust piece (fig. 1/5) 1............ 465 1.6 Remove the cylinder head cover........................... 465 1.7 Remove the nuts (fig. 3/8) and the flan1.7 ge ........... 465 1.8 Mount the fuel injector extractor W1 1.8 (fig............ 465 1.8.1 Screw the threaded rod (20) onto the 1.8.1 s....... 465 1.8.2 Place the device (19) and the tortional 1.8........ 465 1.8.3 Mount the hexagon nuts (18)........................ 465 1.9 Loosen the fuel injector by turning the 1.9 he........... 465 1.10 Pull the fuel injector out with the 1.10 extr........... 465 1.11 Clean the outside of the fuel injector, 1.11 ........... 465 1.12 Scrape out the valve seat in the sleeve 1.12 ........... 465 2. Reassembly.................................................... 466 2.1 Replace the O-rings (22) and insert 2.1 them i........... 466 2.2 Apply a thin coating of high 2.2 temperature t........... 466 2.3 Carefully apply Molycote paste to the 2.3 thre........... 466 2.4 Carefully insert the fuel injector with the 2............ 466 2.5 Mount the flange (Fig. 3/21) with the 2.5 dowe........... 466 2.6 Tighten the nuts (8) at a torque of...................... 466 2.7 Loosen the nuts (8) again by one 2.7 revolutio........... 466 2.8 Push in the radial thrust piece (fig. 1/5)............... 467 2.9 Mount the transverse thrust piece (2), pay att........... 467 2.10 Tighten the screwed connection (Y) and the pr........... 467 2.11 Tighten the pressure screw (3) and then the s........... 467 2.12 Tighten the screwed connection (Y) at a torqu........... 467 2.13 Tighten the pressure screw at a torque of............... 467 2.14 Push the sleeve (1) into the injection pump u........... 467 2.15 Tighten the nuts (8) again at a torque of............... 467 2.16 Mount the cylinder head cover and check the l........... 467 1. Use a hard brush (not a wire brush) to 1. remov............... 469 2. Check the nozzle holes for sharp edges, 2. oval............... 469 3. Place the injection valve (Fig. 1/3) with 3. th............... 469 4. Connect the pressure pipe (W3) and 4. tighten i............... 469 5. Loosen the hexagon nut (1) and remove 5. it tog............... 469 6. Slowly increase the pressure by means 6. of a p............... 469 6.1 If there is a deviation in the injection 6.1 p........... 469 6.2 Mount the counter nut (10) as well as 6.2 the ........... 469 6.3 Secure the screw plug (2) with the 6.3 hexagon........... 469 1. Disassembly:.............................................. 471 1.1 Dismount the locking bolt (Fig. 1/1) with 1.1 ....... 471 1.2 Remove the counter nut (4) and relieve 1.2 the....... 471 1.3 Lock the nozzle holder (3) in position 1.3 and....... 471 1.4 Take out the nozzle element (9) 1.4 including ....... 471 1.5 Dismount the adjusting screw (Fig. 1/5) 1.5 an....... 471 1.6 Carry out a visual inspection of the 1.6 nozzl....... 471 1.7 Clean all parts with gas oil......................... 471 1.8 Carry out a visual check of all parts, 1.8 par....... 471 1.9 Insert the nozzle needle (8) in the nozzle 1.9....... 471 2. Reassembly................................................ 472 2.1 Dry all sealing surfaces with clean, fluff-fre....... 472 2.2 Apply ”Molykote Paste G Rapid plus” to the thr....... 472 2.3 Do not damage the lapped surfaces 2.3 (nozzle ....... 472 2.4 Insert the nozzle spring (6) with the 2.4 thru....... 472 2.5 Lock the nozzle holder (3) in position 2.5 and....... 472 2.6 Adjust the injection valve according to 2.6 07....... 472 2.7 Screw in the counter nut (4) and tighten at a ....... 472 2.8 Mount the locking bolt (1) with joint ring (2)....... 472 1. Disassembly:.................................................. 474 1.1 Dismount the locking bolt (Fig. 1/1) with 1.1 ........... 474 1.2 Remove the counter nut (4) and relieve 1.2 the........... 474 1.3 Lock the nozzle holder (3) in position 1.3 and........... 474 1.4 Take out the nozzle element (9) 1.4 including ........... 474 1.5 Dismount the adjusting screw (Fig. /5)................... 474 1.6 Remove the intermediate disk (11) with 1.6 noz........... 474 1.7 Carry out a visual inspection of the 1.7 nozzl........... 474 1.8 Clean all parts with gas oil............................. 474 1.9 Carry out a visual check of all parts, 1.9 par........... 474 1.10 Insert the nozzle needle (8) in the nozzle 1............ 474 2. Reassembly.................................................... 475 2.1 Dry all sealing surfaces with clean, fluff-fre........... 475 2.2 Apply ”Molykote Paste G Rapid plus” to the thr........... 475 2.3 Mount the intermediate disk (11). 2.3 Pay atte........... 475 2.4 Do not damage the lapped surfaces 2.4 (nozzle ........... 475 2.5 Insert the nozzle spring (6) with the 2.5 thru........... 475 2.6 Lock the nozzle holder (3) in position 2.6 and........... 475 2.7 Adjust the injection valve according to 2.7 07........... 475 2.8 Screw in the counter nut (4) and tighten at a ........... 475 2.9 Mount the locking bolt (1) with joint ring (2)........... 475 1. Changeover to the clean filter chamber. Changeo............... 476 2. Cleaning...................................................... 477 2.1 Clean the filter during normal operation of th........... 477 2.2 Loosen the hexagon screw (6) and com2.2 pensat........... 477 2.3 Open the plug key (8) and drain the fil2.3 ter........... 477 2.4 Remove the cover (5) of the filter 2.4 chamber........... 477 2.5 Loosen the self-locking nut (3) on the tie 2.5........... 477 2.6 Place the individual screen elements in 2.6 a ........... 478 2.7 Blow out the clean screen elements 2.7 with th........... 478 2.8 In the case of obstinate dirt (paint, 2.8 crus........... 478 2.9 Remove the screen elements and treat 2.9 them ........... 478 2.10 If necessary, repeat the cleaning 2.10 proced........... 478 2.11 Rinse the screen elements in clean cleaning f........... 478 2.12 Check the inside and outside of the cloth of ........... 478 2.13 Use a powerful source of light behind the clo........... 478 2.14 Mount the screen elements (Fig. 1/X) in each ........... 478 2.15 Check the seal (Fig. 1/4), replace if necessa........... 479 2.16 Fill up the filter chamber and vent (see plat........... 479 2.16.1 Loosen the hexagon screw (6) and turn the k....... 479 2.16.2 Fill up the filter chamber and turn the key....... 479 2.16.3 Tighten the hexagon screw (6)..................... 479 1. Cleaning...................................................... 481 1.1 Change over to operable filter chamber................... 481 1.2 Open the vent screw (1) of the filter 1.2 cham........... 481 1.3 Remove the drain plug (2) of the filter 1.3 ch........... 481 1.4 Dismantle the housing cap (3) of the fil1.4 te........... 481 1.5 Withdraw the screen basket (7) vertical1.5 ly ........... 481 1.6 Remove coarse dirt by shaking the 1.6 screen b........... 481 1.7 Put the screen basket (7) into a solvent. 1.7 ........... 481 1.8 After taking the screen basket (7) out of 1.8 ........... 481 1.9 Remove tenacious dirt by means of a soft brush........... 481 1.10 Insert the screen basket (7) into the filter ........... 481 1.11 Check the O-ring (8) and replace it if necess........... 481 1.12 Insert and tighten the drain plug (2)................... 481 1.13 To vent the filter chamber carefully set the ........... 481 1.14 When the fuel emerges without bubbles at the ........... 481 1.15 Reset the operating lever (4)........................... 481 1. Disassembly................................................... 482 1.1 Remove fuel feed pump with coupling halves (Fi........... 482 1.2 Remove locking ring (3).................................. 483 1.3 Loosen hexagon cap screws (9), pull off end co........... 483 1.4 Replace O-rings (10)..................................... 483 1.5 Pull out drive wheel shaft (6) and running whe........... 483 1.6 Check bearing bushes (5), drive wheel shaft (6........... 483 1.7 Replace rotary shaft seal (4). 1.7....................... 483 2. Assembly...................................................... 483 2.1 Mount fuel feed pump with new O-rings (10) and........... 483 2.2 Tighten hexagon cap screws (9) with a torque o........... 483 2.3 Insert feather key (2), shrink on coupling hal........... 483 1. Disassembly................................................... 484 1.1 Remove fuel feed pump with coupling halves (Fi........... 484 1.2 Remove locking ring (3).................................. 485 1.3 Loosen hexagon cap screws (9), pull off end co........... 485 1.4 Replace O-rings (10)..................................... 485 1.5 Pull out drive wheel shaft (6) and running whe........... 485 1.6 Check bearing bushes (5), drive wheel shaft (6........... 485 1.7 Replace rotary shaft seal (4). 1.7....................... 485 2. Assembly...................................................... 485 2.1 Mount fuel feed pump with new O-rings (10) and........... 485 2.2 Tighten hexagon cap screws (9) with a torque o........... 485 2.3 Insert feather key (2), shrink on coupling hal........... 485 1. Disassembly................................................... 486 1.1 Close the stop cocks and drain the fuel from t........... 486 1.2 Loosen the lines on the pump............................. 486 1.3 Loosen the hexagon bolts (Fig.1/3) and pull th........... 487 1.4 Extract the coupling half (8) and remove the r........... 487 1.5 Loosen the hexagon bolts (1) and extract the d........... 487 1.6 Dismantle the hexagon bolt (Fig.2/21) and wash........... 487 1.7 Extract the gear wheel (Fig.2/7) from the driv........... 488 1.8 Check the tooth profiles for wear (pitting, ca........... 488 1.9 Extract the coupling half (Fig.1/9) and remove........... 488 1.10 Loosen the hexagon bolts (Fig.2/18) and press........... 488 1.11 Remove the shaft seal (15).............................. 488 1.12 Check the bushes (16 and 17) and the drive sh........... 488 1.13 Check the thrust bearing between the housing ........... 488 2. Reassembly.................................................... 488 2.1 If necessary, fit the drive housing (Fig.2/5) ........... 488 2.2 Check the contact pattern between the gear whe........... 488 2.3 Clean, degrease and dry the gear wheel cone as........... 488 2.4 Mount the gear wheel (Fig.1/7) on the drive sh........... 488 2.5 Erect the fuel feed pump with the drive shaft ........... 488 2.6 Mount the cover (19) and heat up the gear whee........... 488 2.7 Let the gear wheel cool down to room temperatu........... 488 2.8 Apply "G-Rapid Plus" Molycote paste to the thr........... 489 2.9 Insert a new shaft seal (Fig.2/15)....................... 489 2.10 Push the drive shaft (10) into the drive hous........... 489 2.11 Clamp the drive housing vertically and insert........... 489 2.12 Heat up the coupling half (9) to 100 °C. Push........... 489 2.13 Clean the contact surface on the drive housin........... 489 2.14 Carefully place the drive housing together wi........... 489 2.15 Insert the feather key (12), heat up the coup........... 489 2.16 Mount the fuel feed pump (2) together with th........... 489 2.17 Remove the cover together with the seals and ........... 489 2.18 Check the seal and mount the cover...................... 489 2.19 Check the lubricating oil supply to the gear ........... 489 2.20 Open the stop cocks, close the ball valve, fi........... 489 1. Disassembly................................................... 490 1.1 Remove the covering of the fuel distributors............. 490 1.2 Close the shut-off cocks, open the ball cock (........... 490 1.3 Disassemble the hexagon cap screws (11 and 12)........... 490 1.4 Hold tied the fuel distributor line (1), move ........... 490 2. Assembly...................................................... 490 2.1 Check the choking tube (8) of the fuel distrib........... 490 2.2 Check the joint ring (5) and O-ring (4), repla........... 490 2.3 Coat thread and contact surfaces of the hexago........... 490 2.4 Mount the fuel distributor line (1) with flang........... 490 2.5 Mount the hexagon cap screws (Fig. 1/11, 12) a........... 491 2.6 Open the shut-off cocks, close the ball cock (........... 491 2.7 Mount the covering....................................... 491 1. Disassembly................................................... 492 1.1 Remove the covering of the fuel distributors............. 492 1.2 Close the shut-off cocks, open the ball cock; ........... 492 1.3 Disassemble the hexagon cap screws (11 and 12)........... 492 1.4 Hold tied the fuel distributor line (1), move ........... 492 2. Assembly...................................................... 492 2.1 Check the choking tube (8) of the fuel distrib........... 492 2.2 Check the joint ring (5) and O-ring (4), repla........... 492 2.3 Coat thread and contact surfaces of the hexago........... 492 2.4 Mount the fuel distributor line (1) with flang........... 492 2.5 Mount the hexagon cap screws (Fig. 1/11, 12) a........... 493 2.6 Open the shut-off cocks, close the ball cock, ........... 493 2.7 Mount the covering....................................... 493 1. Switch off the lube oil prelubricating pump................... 494 2. Drain the engine circulation system and lubrica............... 494 3. If necessary clean the lubricating oil circulat............... 494 4. If necessary, remove and check the lubricating ............... 495 5. Check the filtering screen in the suction lines............... 495 6. Clean the lubricating oil duplex filter (1) (08............... 495 7. Clean the lubricating oil automatic filter.................... 495 8. Remove and clean the lubricating oil cooler (se............... 495 9. Fill new lubricating oil (lubricating oil quali............... 495 10. Fill up lubricating oil system and take the lu............... 495 1. Loosen the hexagon nut (11) and 1. remove the c............... 496 2. Relieve the pressure spring (4), to do 2. so, t............... 496 3. Loosen the cheese head screws (12), 3. remove t............... 496 4. Pull the valve piston (3) out of the safety 4. ............... 496 5. Check the sealing surfaces on the valve 5. pist............... 496 6. Check the running surfaces of the valve 6. pist............... 496 7. Carefully clean the sealing and running surface............... 497 8. Check the O-ring (7) and replace it if necessar............... 497 9. Mount the safety valve in the reverse sequence................ 497 10. Screw in the valve spindle (5) counter-clockwi............... 497 11. Take the lubricating oil pump into operation a............... 497 12. Screw on the cap nut (10) and secure with the ............... 497 13. Vent the lubricating oil system. Check the tig............... 497 1. Disassembly................................................... 498 1.1 Drain the lubricating oil system......................... 498 1.2 Remove the suction (Fig. 1/4) and pressure lin........... 498 1.3 Loosen the hexagon nuts (Fig. 1/5) and pull th........... 499 1.4 Remove the hexagon bolt (10) and washer (9).............. 499 1.5 Use an extractor to pull the gearwheel (8) off........... 499 1.6 Check the tooth profiles for wear (pitting, sl........... 499 1.7 Loosen the cheese head screws (18) and remove ........... 499 1.8 Remove the wheel casing (16) with the drive wh........... 499 1.9 Check the bearing areas of the drive wheel sha........... 499 2. Reassembly.................................................... 499 2.1 Mount the lubricating oil pump in the reverse ........... 499 2.2 Before assembling the gearwheels, check the co........... 500 2.3 Clean, degrease and dry the gearwheel cone and........... 500 2.4 Fit the gearwheel (Fig. 1/8) on the drive whee........... 500 2.5 Set-up the lubricating oil pump with the drive........... 500 2.6 Heat up the gearwheel (8) by approx. 90 °C to ........... 500 2.7 Let the gearwheel cool down to room temperatur........... 500 2.8 Apply Molycote paste to the thread and contact........... 500 2.9 Tighten the hexagon bolt (10) at a torque of............. 500 2.10 Clean the contact surface of the drive cover ........... 500 2.11 Carefully insert the lubricating oil pump (3)........... 500 2.12 Check the backlash 0.20 mm - 0,45mm through t........... 500 2.13 Mount the suction line (4) and pressure line ........... 500 2.14 Fill new lubricating oil (lubricating oil qua........... 500 2.15 Fill up the lubricating oil system and take t........... 500 2.16 Vent the system and check for leakage................... 500 2.17 Check the lubricating oil supply for the gear........... 500 1. Disassembly................................................... 501 1.1 Drain the lubricating oil system......................... 501 1.2 Remove the suction (Fig. 1/4) and pressure lin........... 501 1.3 Loosen the hexagon nuts (Fig. 1/5) and pull th........... 502 1.4 Remove the hexagon bolt (10) and washer (9).............. 502 1.5 Use an extractor to pull the gearwheel (8) off........... 502 1.6 Check the tooth profiles for wear (pitting, sl........... 502 1.7 Loosen the cheese head screws (18) and remove ........... 502 1.8 Remove the wheel casing (16) with the drive wh........... 502 1.9 Check the bearing areas of the drive wheel sha........... 502 2. Reassembly.................................................... 502 2.1 Mount the lubricating oil pump in the reverse ........... 502 2.2 Tighten the cheese head screw (18) at a torque........... 502 2.3 Before assembling the gearwheels, check the co........... 503 2.4 Clean, degrease and dry the gearwheel cone and........... 503 2.5 Fit the gearwheel (Fig. 1/8) on the drive whee........... 503 2.6 Set-up the lubricating oil pump with the drive........... 503 2.7 Heat up the gearwheel (8) by approx. 90 °C to ........... 503 2.8 Let the gearwheel cool down to room temperatur........... 503 2.9 Apply Molycote paste to the thread and contact........... 503 2.10 Tighten the hexagon bolt (10) at a torque of............ 503 2.11 Clean the contact surface of the drive cover ........... 503 2.12 Carefully insert the lubricating oil pump (3)........... 503 2.13 Check the backlash 0.20 mm - 0,45mm through t........... 503 2.14 Mount the suction line (4) and pressure line ........... 503 2.15 Fill new lubricating oil (lubricating oil qua........... 503 2.16 Fill up the lubricating oil system and take t........... 503 2.17 Vent the system and check for leakage................... 503 2.18 Check the lubricating oil supply for the gear........... 503 1. Carry out the Reversible procedure (see the pla............... 505 2. Cleaning...................................................... 505 2.1 Clean the filter whilst it is in a warm condit........... 505 2.2 Cleaning the filter with the filter cartridges........... 505 2.2.1 Open the sludge drain (3) of the filter cham....... 505 2.2.2 Remove the filter insert........................... 505 2.2.3 Connect the cleaning pistol (Fig. 2/W1) 2.2........ 506 2.2.4 Push the splash guard (13) down to the 2.2.4....... 506 2.2.5 Check the seal, replace if necessary and 2.2....... 506 2.2.6 Fill up and vent the filter chamber 2.2.6 (s....... 506 2.3 Cleaning the filter with cartridges 2.3 remove........... 506 2.3.1 Open the sludge drain (Fig. 1/3) of the 2.3........ 506 2.3.2 Remove the filter insert........................... 506 2.3.3 Flush the filter chamber with gas oil.............. 506 2.3.4 Place the filter insert in a vessel filled 2....... 506 2.3.5 Take the filter insert out of the cleaning v....... 507 2.3.6 Submerge the filter insert in clean cleaning....... 507 2.3.7 Check the cartridges for damage from time to....... 507 2.3.8 Place the filter insert in the filter chambe....... 507 2.3.9 Fill up and vent the filter chamber (see the....... 507 2.4 Cleaning the cartridges in the event of obstin........... 507 2.4.1 Soak the filter insert in a cleaning fluid (....... 507 2.4.2 Loosen the base plate and carefully pull the....... 507 2.4.3 Use the cartridge ejector (Fig. 3/W2) to pus....... 507 2.4.4 Check the cartridges and replace them if the....... 507 2.4.5 Connect the cleaning pistol (Fig. 2/W1) to t....... 507 2.4.6 Insert the nozzle of the cleaning pistol dow....... 507 2.4.7 Use a soft brush to remove dirt clinging to ....... 507 2.4.8 Rinse the cartridges in clean cleaning fluid....... 508 2.4.9 Hold a powerful source of light behind the c....... 508 2.4.10 Fit the cartridges in the reverse sequence ....... 508 3. Check the seal between the screen plate and fil............... 508 4. Mount the filter insert in the filter chamber................. 508 5. Check the seal and replace if necessary. Mount ............... 508 6. Fill up and vent the filter chamber (see the pl............... 508 1. Carry out steps 1.1 and 1.2 simultaneously for ........... 509 1.1 Start the stand-by pump.............................. 509 1.2 Turn the engine by means of the barring gear......... 509 1. Disassembly................................................... 510 1.1 Drain cooling water; loosen connecting 1.1 pip........... 510 1.2 Remove pipelines from the cooling wa1.2 ter pu........... 510 1.3 Loosen hexagon cap screws (2) and pull 1.3 coo........... 510 1.4 Remove O-ring (6)........................................ 510 1.5 Fix shaft (Fig. 2/23) in bore (u) with pin 1.5........... 510 1.6 Loosen hexagon cap screw (Fig. 1/4) 1.6 and re........... 510 1.7 Pull of gearwheel (Fig. 1/3) from shaft (Fig. ........... 511 1.8 Check tooth profile for wear (pitting, slantin........... 511 1.9 Loosen hexagon nuts (25), extract bearing hous........... 511 1.10 Loosen nut on running wheel (30) and remove w........... 511 1.11 Remove gasket set (10).................................. 511 1.12 Loosen hexagon nuts (14) and remove sealing p........... 511 1.13 Loosen screws (21), disassemble end cover (18........... 511 1.14 Force shaft (23) out of bearing housing (16) ........... 511 2. Inspection.................................................... 512 2.1 Visual inspection of running wheel (Fig. 2/11)........... 512 2.2 Inspect front and rear bearing (17 and 22) as ........... 512 2.3 Inspect all parts and the outlet openings (v, ........... 512 3. Assembly...................................................... 512 3.1 Assembling is effected in the reverse sequence........... 512 3.2 Replace oil seal (24), gasket set (10) and O-r........... 512 3.3 Apply a ring of silicone sealing compound arou........... 512 3.4 Insert screws (21) with screw lock "Loctite 27........... 512 3.5 Before mounting the running wheel (11), inspec........... 512 3.6 Before mounting the gearwheel (Fig. 1 /3), ins........... 512 3.7 Clean and dry running wheel, gearwheel and sha........... 512 3.8 Mount running wheel (Fig. 2/11) and running wh........... 512 3.9 Fix shaft with pin and tighten running wheel n........... 512 3.10 Mount gearwheel (Fig. 1/3) on drive gearwheel........... 513 3.11 Place the cooling water pump with gearwheel s........... 513 3.12 Heat up gearwheel to approx. 90 °C to 100 °C ........... 513 3.13 Cool down the gearwheel to room temperature a........... 513 3.14 Coat the thread and contact surface of the he........... 513 3.15 Replace O-ring (6), carefully insert cooling ........... 513 3.16 Check the backlash 0.20 mm - 0,45mm through t........... 513 3.17 Mount pipelines and connecting lines of the r........... 513 3.18 Check lubricating oil supply of gearwheels, a........... 513 1. Activate the emergency stop facility 1. (machin............... 514 2. Check the position of the control rods........................ 514 3. Check the stop cylinder (3). To do so, 3. press............... 514 4. Press the "Reset" button on the safety system................. 514 1. Connection of the adjusting device............................ 515 1.1 Close the cock of the pressure piping (Fig. 1/........... 515 1.2 Loosen the union nut (2) and remove the dummy ........... 515 1.3 Connect the hose (with union nut and cutting) ........... 516 2. Inspection of the set values.................................. 516 2.1 Ventilate the pressure switch via the adjustme........... 516 2.2 Inspect the pressure control via the pressure ........... 516 2.3 At any deviation correct the adjustment due to........... 516 2.4 Deaerate the pressure switch slightly and simu........... 516 3. Correction of the adjustment (Perfor3. mance wi............... 517 3.1 Remove the case cover by loosening 3.1 the 4 l........... 517 3.2 Connect terminal (1 + 4) via cable with 3.2 th........... 517 3.3 Loosen the stop screw (A)................................ 517 3.4 Remove the cover aside by loosening 3.4 the lo........... 517 3.5 Set the upper or lower switching point 3.5 (di........... 517 3.6 Tighten stop screw (A)................................... 517 4. Removal of the adjusting device............................... 517 4.1 Loosen the cable connection 4.1 (terminal 1 + ........... 517 4.2 Loosen the connection hose of the 4.2 adjusti........... 517 4.3 Fit the cover............................................ 517 4.4 Tighten the cover of the range spindle................... 517 4.5 Mark or lead the impected or corrected 4.5 pre........... 517 1. Connecting the adjusting device............................... 518 1.1 Turn cock (Fig. 1/1) of the pressure line to t........... 518 1.2 Remove plug (2) (G1/8") (depressurizing the li........... 518 1.3 Pneumatic connection (Fig. 2)............................ 519 1.4 Electrical connection (Fig. 3)........................... 519 2. Inspection.................................................... 519 2.1 Vent pressure switch via adjusting device................ 519 2.2 Check the switch point with the precision pres........... 519 2.3 Slowly vent the pressure switch, thereby obser........... 519 3. Correction of the adjustment.................................. 520 3.1 Remove lead seal......................................... 520 3.2 Loosen housing cover (Fig. 4/20) of the pressu........... 520 3.3 Set switch point to required value according t........... 520 4. Removal of the adjusting device............................... 520 4.1 Loosen the cable connections and pneumatic con........... 520 4.2 Seal test connection with plug and turn cock (........... 520 4.3 Screw on housing cover and seal with lead seal........... 520 1. Note the rpm switch point setting. 1. Loosen th............... 521 2. Turn the pointer carefully to the left 2. towar............... 521 3. Set the pointer again at the original rpm 3. sw............... 521 4. The automatic cut-out F 1.1 and F 2.1 on the pl............... 521 5. Voltage check at the plug-in socket contacts of............... 521 5.1 Supply (24 V DC at contact z16 and z20, contac........... 521 5.2 PICK UP IMPULSE (dependent upon engine speed u........... 522 1. Disassembly (Fig. 1).............................................. 523 1.1 Drain lubricating oil/cooling water lines.................... 523 1.2 Unscrew nuts (5) of housing lower part 1.2 (6)............... 523 1.3 Unscrew counter nut (1) from 1.3 regulating s............... 523 1.4 Remove thermostatic element out of 1.4 housing............... 523 1.5 Wash parts in gas oil and blow them 1.5 clean................ 523 1.6 Check lower seat and sealing faces of thermost............... 524 1.7 Wipe clean thermostat housing with a lint-free............... 524 2. Functional Check of the Thermostatic Element...................... 524 2.1 Put thermostatic element (1) into a water bath............... 524 2.2 The thermostatic element must open steadily.................. 524 3. Assembly.......................................................... 524 3.1 Slightly grease inner side of O-ring (4) and u............... 524 3.2 Top up lubricating oil/cooling water system an............... 524 1. Disassembly................................................... 525 1.1 Drain lubricating oil/cooling water lines................ 525 1.2 Unscrew hexagon nuts (2) of housing 1.2 cover ........... 525 1.3 Remove cover (6) with O-ring (1)......................... 525 1.4 Turn out thermostatic element (5) 1.4 fromval........... 525 1.5 Wash parts in gas oil and blow them 1.5 clean............ 525 1.6 Wipe clean thermostat housing with 1.6 lint-fr........... 525 2. Functional check of thermostatic element...................... 526 2.1 Put thermostatic element (Fig. 1/5) into a wat........... 526 2.2 The thermostatic element (5) must open steadil........... 526 3. Assembly...................................................... 526 3.1 Repalce O-rings (1 and 9) and gasket (8)................. 526 3.2 Assembly is done in reverse order of disassemb........... 526 3.3 Top up lubricating oil/cooling water system an........... 526 Maintenance and trouble shooting: refer to manual ................... 527 1. Disassembly................................................... 529 1.1 Remove fuel feed pump (07.13.01.nn), lubricati........... 529 1.2 Remove pump carrier plate (4), completely remo........... 529 1.3 Mark the installation position of the divided ........... 529 1.4 Loosen hexagon cap screws (7) and remove later........... 529 1.5 Mark the position of the flywheel (16) to the ........... 529 1.6 Remove stroke limit bolt (3) and pull out slee........... 529 1.6.1 Check the wear of the buffer disks (20) of t....... 529 1.6.2 Pull the sleeve springs off the damper packs....... 529 1.7 Clean the vibration damper thoroughly, check p........... 529 1.8 Check easy turning motion of flywheel rim (16)........... 529 1.9 Check damping packs (2) for completeness. 1.9............ 529 1.10 Turn flywheel rim (16) and carrier star (17) ........... 531 1.11 Insert stroke limit bolt (3)............................ 531 2. Assembly...................................................... 531 2.1 Further assembling is to be carried out in rev........... 531 2.2 Secure screw plug (6) to adjacent hexagon cap ........... 531 2.3 Coat pump carrier plate (4) with silicone seal........... 531 2.4 Mount fuel feed pump (07.13.01.nn), lubricatin........... 531 1. Disassembly................................................... 533 1.1 Remove fuel feed pump (07.13.01.nn), lubricati........... 533 1.2 Remove pump carrier plate (4), completely remo........... 533 1.3 Mark the installation position of the divided ........... 533 1.4 Loosen hexagon cap screws (7) and remove later........... 533 1.5 Mark the position of the flywheel (16) to the ........... 533 1.6 Remove stroke limit bolt (3) and pull out slee........... 533 1.6.1 Check the wear of the buffer disks (20) of t....... 533 1.6.2 Pull the sleeve springs off the damper packs....... 533 1.7 Clean the vibration damper thoroughly, check p........... 533 1.8 Check easy turning motion of flywheel rim (16)........... 533 1.9 Check damping packs (2) for completeness. 1.9............ 533 1.10 Turn flywheel rim (16) and carrier star (17) ........... 535 1.11 Insert stroke limit bolt (3)............................ 535 2. Assembly...................................................... 535 2.1 Further assembling is to be carried out in rev........... 535 2.2 Secure screw plug (6) to adjacent hexagon cap ........... 535 2.3 Coat pump carrier plate (4) with silicone seal........... 535 2.4 Mount fuel feed pump (07.13.01.nn), lubricatin........... 535 1. Disassembly................................................... 537 1.1 Remove fuel feed pump (07.13.01.nn), lubricati........... 537 1.2 Remove pump carrier plate (4), completely remo........... 537 1.3 Mark the installation position of the divided ........... 537 1.4 Loosen hexagon cap screws (7) and remove later........... 537 1.5 Mark the position of the flywheel (16) to the ........... 537 1.6 Remove stroke limit bolt (3) and pull out slee........... 537 1.6.1 Check the wear of the buffer disks (20) of t....... 537 1.6.2 Pull the sleeve springs off the damper packs....... 537 1.7 Clean the vibration damper thoroughly, check p........... 537 1.8 Check easy turning motion of flywheel rim (16)........... 537 1.9 Check damping packs (2) for completeness. 1.9............ 537 1.10 Turn flywheel rim (16) and carrier star (17) ........... 539 1.11 Insert stroke limit bolt (3)............................ 539 2. Assembly...................................................... 539 2.1 Further assembling is to be carried out in rev........... 539 2.2 Secure screw plug (6) to adjacent hexagon cap ........... 539 2.3 Coat pump carrier plate (4) with silicone seal........... 539 2.4 Mount fuel feed pump (07.13.01.nn), lubricatin........... 539 1. Disassembly................................................... 540 1.1 Remove cover with seal in the upper area of th........... 540 1.2 Turn the engine so that the parting line of th........... 540 1.3 Loosen the hexagon cap screws (7) of a lateral........... 540 1.4 Press out lateral disk half with M12 screw in ........... 540 1.5 Pull lateral disk half up to pump gearwheel (1........... 541 1.6 Turn the lateral disk sidewards so that the op........... 541 1.7 Turn the engine carefully until the first bore........... 541 1.8 Remove stroke limit bolt (3) and pull out slee........... 541 1.8.1 Check buffer disks (20) of the sleeve spring....... 541 1.8.2 Pull sleeve springs off the damping packs (2....... 541 1.9 Clean receiver bore of the damping packs thoro........... 541 1.10 Check damping packs (2) for completeness................ 541 1.11 Coat sleeve springs all around with a thin fi........... 541 1.12 Insert stroke limit bolt (3)............................ 541 1.13 Carefully turn engine further until the 2nd d........... 541 2. Assembly...................................................... 543 2.1 Further assembling is carried out under the ob........... 543 2.2 If necessary, remount wire (8) for securing th........... 543 2.3 Remount cover with seal on pump carrier plate ........... 543 2.4 Check systems for leakage and also check lubri........... 543 1. Disassembly................................................... 544 1.1 Remove cover with seal in the upper area of th........... 544 1.2 Turn the engine so that the parting line of th........... 544 1.3 Loosen the hexagon cap screws (7) of a lateral........... 544 1.4 Press out lateral disk half with M12 screw in ........... 544 1.5 Pull lateral disk half up to pump gearwheel (1........... 545 1.6 Turn the lateral disk sidewards so that the op........... 545 1.7 Turn the engine carefully until the first bore........... 545 1.8 Remove stroke limit bolt (3) and pull out slee........... 545 1.8.1 Check buffer disks (20) of the sleeve spring....... 545 1.8.2 Pull sleeve springs off the damping packs (2....... 545 1.9 Clean receiver bore of the damping packs thoro........... 545 1.10 Check damping packs (2) for completeness................ 545 1.11 Coat sleeve springs all around with a thin fi........... 545 1.12 Insert stroke limit bolt (3)............................ 545 1.13 Carefully turn engine further until the 2nd d........... 545 2. Assembly...................................................... 547 2.1 Further assembling is carried out under the ob........... 547 2.2 If necessary, remount wire (8) for securing th........... 547 2.3 Remount cover with seal on pump carrier plate ........... 547 2.4 Check systems for leakage and also check lubri........... 547 1. Operating the turning device with pneumatic wre............... 548 1.1 Dismount cover........................................... 548 1.1.1 Loosen hexagon bolts (Fig.1/2)..................... 548 1.1.2 Remove cover (1) and hexagon bolts................. 548 1.2 Mount turning device..................................... 549 1.2.1 Mount pedestal of turning device (Fig. 2/7)........ 549 1.2.2 Grease hexagon bolts (2) with Molykote............. 549 1.2.3 Mount hexagon bolts and tighten them at a to....... 549 1.3 Mount pneumatic wrench................................... 549 1.3.1 Connect pneumatic wrench (4) to compressed-a....... 549 1.3.2 Open valve for compressed-air supply............... 549 1.3.3 Mount square socket NW36 (8) to square drive....... 549 1.3.4 Attach pneumatic wrench (4) to hexagon drive....... 549 1.3.5 Let the reaction member (6) of the pneumatic....... 550 1.3.6 Turn the engine.................................... 550 1.4 Dismount pneumatic wrench and turning device a........... 550 1.4.1 Remove pneumatic wrench and socket from the ....... 550 1.4.2 Close valve for compressed-air supply.............. 550 1.4.3 Disconnect compressed-air supply from pneuma....... 550 1.4.4 Loosen hexagon bolts (Fig. 1/2).................... 550 1.4.5 Dismount pedestal (7) and unscrew hexagon bo....... 550 1.4.6 Mount cover (1).................................... 550 1.4.7 Grease hexagon bolts (2) with Molykote............. 550 1.4.8 Mount hexagon bolts and tighten them at a to....... 550 1. Operating the turning device.................................. 551 1.1 Engaging the turning device.............................. 551 1.1.1 Move blockinglever (1) to position “V“ and h....... 551 1.1.2 Move lever (2) to position“ X“, so that the ....... 551 1.1.3 Let off blockinglever and make sure that the....... 551 1.1.4 Turn the engine.................................... 551 1.2 Disengaging the turning device........................... 552 1.2.1 Move blockinglever (1) to position “V“ and h....... 552 1.2.2 Move lever (2) to position“ Y “, so that the....... 552 1.2.3 Let off blockinglever and make sure that the....... 552 2. Maintenance................................................... 553 2.1 Oil level check.......................................... 553 2.1.1 Check oil level at the oil level glas (10) a....... 553 2.2 Lubricating / greasing of shaft and gearwheel............ 553 2.2.1 Grease the notch on the output shaft (9) and....... 553 2.2.2 Coat toothing of gearwheel thinly with beari....... 553 2.3 Oil change............................................... 553 2.3.1 Remove screw plug (5) on the driving gear of....... 553 2.3.2 Drain the oil from the driving gear of the t....... 553 2.3.3 Mount the screw plug (5) with new gasket (6)....... 553 2.3.4 Remove screw plug (7)ont the driving gear of....... 553 2.3.5 Fill in new oil (e.g. Shell Omala Oil 460 ; ....... 553 2.3.6 Mount the screw plug (7) with new gasket (8)....... 553 Please select target document for B1.05.01.252107 .......................1783 • B1.05.01.252107 AA.................................................1783 • B1.05.01.252107 BB.................................................1783 Please select target document for B1.05.01.252107 .......................1784 • B1.05.01.252107 AA.................................................1784 • B1.05.01.252107 BB.................................................1784 Please select target document for B1.05.01.252107 .......................1785 • B1.05.01.252107 AA.................................................1785 • B1.05.01.252107 BB.................................................1785 Please select target document for B1.05.01.252107 .......................1786 • B1.05.01.252107 AA.................................................1786 • B1.05.01.252107 BB.................................................1786 Please select target document for A5.05.01.07.01.n.......................1787 • A5.05.01.07.01.00..................................................1787 • A5.05.01.07.01.01..................................................1787 Please select target document for B1.05.01.252107 .......................1788 • B1.05.01.252107 AA.................................................1788 • B1.05.01.252107 BB.................................................1788 Please select target document for A5.05.01.07.01.n.......................1789 • A5.05.01.07.01.00..................................................1789 • A5.05.01.07.01.01..................................................1789 Please select target document for B1.05.01.252107 .......................1790 • B1.05.01.252107 AA.................................................1790 • B1.05.01.252107 BB.................................................1790 Please select target document for A5.05.01.07.01.n.......................1791 • A5.05.01.07.01.00..................................................1791 • A5.05.01.07.01.01..................................................1791 Please select target document for B1.05.01.252107 .......................1792 • B1.05.01.252107 AA.................................................1792 • B1.05.01.252107 BB.................................................1792 Please select target document for B1.05.01.252144 .......................1793 • B1.05.01.252144 AA.................................................1793 • B1.05.01.252144 BB.................................................1793 • B1.05.01.252144 CC.................................................1793 • B1.05.01.252144 DD.................................................1793 • B1.05.01.252144 EE.................................................1793 • B1.05.01.252144 FF.................................................1793 Please select target document for A5.05.02.06.01.n.......................1794 • A5.05.02.06.01.00..................................................1794 • A5.05.02.06.01.01..................................................1794 • A5.05.02.06.01.02..................................................1794 • A5.05.02.06.01.03..................................................1794 Please select target document for A5.05.03.04.01.n.......................1795 • A5.05.03.04.01.00..................................................1795 • A5.05.03.04.01.01..................................................1795 Please select target document for A5.05.06.01.01.n.......................1796 • A5.05.06.01.01.00..................................................1796 • A5.05.06.01.01.01..................................................1796 • A5.05.06.01.01.02..................................................1796 • A5.05.06.01.01.03..................................................1796 • A5.05.06.01.01.04..................................................1796 • A5.05.06.01.01.05..................................................1796 • A5.05.06.01.01.06..................................................1796 • A5.05.06.01.01.07..................................................1796 • A5.05.06.01.01.08..................................................1796 Please select target document for B1.05.01.252107 .......................1797 • B1.05.01.252107 AA.................................................1797 • B1.05.01.252107 BB.................................................1797 Please select target document for B1.05.01.252107 .......................1798 • B1.05.01.252107 AA.................................................1798 • B1.05.01.252107 BB.................................................1798 Please select target document for B1.05.01.252107 .......................1799 • B1.05.01.252107 AA.................................................1799 • B1.05.01.252107 BB.................................................1799 Please select target document for A5.05.01.05.01.n.......................1800 • A5.05.01.05.01.00..................................................1800 • A5.05.01.05.01.01..................................................1800 Please select target document for B1.05.01.252107 .......................1801 • B1.05.01.252107 AA.................................................1801 • B1.05.01.252107 BB.................................................1801 Please select target document for A5.05.01.05.01.n.......................1802 • A5.05.01.05.01.00..................................................1802 • A5.05.01.05.01.01..................................................1802 Please select target document for B1.05.01.252107 .......................1803 • B1.05.01.252107 AA.................................................1803 • B1.05.01.252107 BB.................................................1803 Please select target document for A5.05.01.07.01.n.......................1804 • A5.05.01.07.01.00..................................................1804 • A5.05.01.07.01.01..................................................1804 Please select target document for B1.05.01.252107 .......................1805 • B1.05.01.252107 AA.................................................1805 • B1.05.01.252107 BB.................................................1805 Please select target document for A5.05.01.07.01.n.......................1806 • A5.05.01.07.01.00..................................................1806 • A5.05.01.07.01.01..................................................1806 Please select target document for B1.05.01.252107 .......................1807 • B1.05.01.252107 AA.................................................1807 • B1.05.01.252107 BB.................................................1807 Please select target document for A5.05.01.07.01.n.......................1808 • A5.05.01.07.01.00..................................................1808 • A5.05.01.07.01.01..................................................1808 Please select target document for B1.05.01.252107 .......................1809 • B1.05.01.252107 AA.................................................1809 • B1.05.01.252107 BB.................................................1809 Please select target document for B1.05.01.252107 .......................1810 • B1.05.01.252107 AA.................................................1810 • B1.05.01.252107 BB.................................................1810 Please select target document for B1.05.01.252107 .......................1811 • B1.05.01.252107 AA.................................................1811 • B1.05.01.252107 BB.................................................1811 Please select target document for B1.05.01.252107 .......................1812 • B1.05.01.252107 AA.................................................1812 • B1.05.01.252107 BB.................................................1812 Please select target document for B1.05.01.252107 .......................1813 • B1.05.01.252107 AA.................................................1813 • B1.05.01.252107 BB.................................................1813 Please select target document for B1.05.01.252107 .......................1814 • B1.05.01.252107 AA.................................................1814 • B1.05.01.252107 BB.................................................1814 Please select target document for A5.05.01.07.01.n.......................1815 • A5.05.01.07.01.00..................................................1815 • A5.05.01.07.01.01..................................................1815 Please select target document for A5.05.01.09.02.n.......................1816 • A5.05.01.09.02.00..................................................1816 • A5.05.01.09.02.01..................................................1816 • A5.05.01.09.02.02..................................................1816 • A5.05.01.09.02.03..................................................1816 Please select target document for B1.05.01.252107 .......................1817 • B1.05.01.252107 AA.................................................1817 • B1.05.01.252107 BB.................................................1817 Please select target document for A5.05.01.07.01.n.......................1818 • A5.05.01.07.01.00..................................................1818 • A5.05.01.07.01.01..................................................1818 Please select target document for A5.05.01.09.02.n.......................1819 • A5.05.01.09.02.00..................................................1819 • A5.05.01.09.02.01..................................................1819 • A5.05.01.09.02.02..................................................1819 • A5.05.01.09.02.03..................................................1819 Please select target document for B1.05.01.252107 .......................1820 • B1.05.01.252107 AA.................................................1820 • B1.05.01.252107 BB.................................................1820 Please select target document for A5.05.03.04.01.n.......................1821 • A5.05.03.04.01.00..................................................1821 • A5.05.03.04.01.01..................................................1821 Please select target document for A5.05.06.01.01.n.......................1822 • A5.05.06.01.01.00..................................................1822 • A5.05.06.01.01.01..................................................1822 • A5.05.06.01.01.02..................................................1822 • A5.05.06.01.01.03..................................................1822 • A5.05.06.01.01.04..................................................1822 • A5.05.06.01.01.05..................................................1822 • A5.05.06.01.01.06..................................................1822 • A5.05.06.01.01.07..................................................1822 • A5.05.06.01.01.08..................................................1822 Please select target document for B1.05.01.252107 .......................1823 • B1.05.01.252107 AA.................................................1823 • B1.05.01.252107 BB.................................................1823 Please select target document for A5.05.04.04.01.n.......................1824 • A5.05.04.04.01.00..................................................1824 • A5.05.04.04.01.01..................................................1824 • A5.05.04.04.01.02..................................................1824 Please select target document for B1.05.03.251112 .......................1825 • B1.05.03.251112 AA.................................................1825 • B1.05.03.251112 BB.................................................1825 • B1.05.03.251112 CC.................................................1825 • B1.05.03.251112 DD.................................................1825 • B1.05.03.251112 EE.................................................1825 • B1.05.03.251112 FF.................................................1825 • B1.05.03.251112 GG.................................................1825 • B1.05.03.251112 HH.................................................1825 • B1.05.03.251112 KK.................................................1825 • B1.05.03.251112 LL.................................................1825 • B1.05.03.251112 MM.................................................1825 • B1.05.03.251112 NN.................................................1825 • B1.05.03.251112 PP.................................................1825 Please select target document for B1.05.03.251110 .......................1826 • B1.05.03.251110 AA.................................................1826 • B1.05.03.251110 BB.................................................1826 • B1.05.03.251110 CC.................................................1826 Please select target document for A5.05.02.04.01.n.......................1827 • A5.05.02.04.01.00..................................................1827 • A5.05.02.04.01.01..................................................1827 Please select target document for A5.05.02.05.01.n.......................1828 • A5.05.02.05.01.00..................................................1828 • A5.05.02.05.01.01..................................................1828 • A5.05.02.05.01.02..................................................1828 • A5.05.02.05.01.03..................................................1828 Please select target document for A5.05.02.09.01.n.......................1829 • A5.05.02.09.01.00..................................................1829 • A5.05.02.09.01.01..................................................1829 Please select target document for B1.05.03.251110 .......................1830 • B1.05.03.251110 AA.................................................1830 • B1.05.03.251110 BB.................................................1830 • B1.05.03.251110 CC.................................................1830 Please select target document for A5.05.02.05.01.n.......................1831 • A5.05.02.05.01.00..................................................1831 • A5.05.02.05.01.01..................................................1831 • A5.05.02.05.01.02..................................................1831 • A5.05.02.05.01.03..................................................1831 Please select target document for A5.05.02.05.02.n.......................1832 • A5.05.02.05.02.00..................................................1832 • A5.05.02.05.02.01..................................................1832 Please select target document for B1.05.03.251110 .......................1833 • B1.05.03.251110 AA.................................................1833 • B1.05.03.251110 BB.................................................1833 • B1.05.03.251110 CC.................................................1833 Please select target document for A5.05.02.06.01.n.......................1834 • A5.05.02.06.01.00..................................................1834 • A5.05.02.06.01.01..................................................1834 • A5.05.02.06.01.02..................................................1834 • A5.05.02.06.01.03..................................................1834 Please select target document for A5.05.02.06.01.n.......................1835 • A5.05.02.06.01.00..................................................1835 • A5.05.02.06.01.01..................................................1835 • A5.05.02.06.01.02..................................................1835 • A5.05.02.06.01.03..................................................1835 Please select target document for A5.05.02.04.01.n.......................1836 • A5.05.02.04.01.00..................................................1836 • A5.05.02.04.01.01..................................................1836 Please select target document for B1.05.03.251110 .......................1837 • B1.05.03.251110 AA.................................................1837 • B1.05.03.251110 BB.................................................1837 • B1.05.03.251110 CC.................................................1837 Please select target document for B1.05.03.251110 .......................1838 • B1.05.03.251110 AA.................................................1838 • B1.05.03.251110 BB.................................................1838 • B1.05.03.251110 CC.................................................1838 Please select target document for B1.05.03.251110 .......................1839 • B1.05.03.251110 AA.................................................1839 • B1.05.03.251110 BB.................................................1839 • B1.05.03.251110 CC.................................................1839 Please select target document for B1.05.03.251110 .......................1840 • B1.05.03.251110 AA.................................................1840 • B1.05.03.251110 BB.................................................1840 • B1.05.03.251110 CC.................................................1840 Please select target document for A5.05.02.05.01.n.......................1841 • A5.05.02.05.01.00..................................................1841 • A5.05.02.05.01.01..................................................1841 • A5.05.02.05.01.02..................................................1841 • A5.05.02.05.01.03..................................................1841 Please select target document for B1.05.03.251110 .......................1842 • B1.05.03.251110 AA.................................................1842 • B1.05.03.251110 BB.................................................1842 • B1.05.03.251110 CC.................................................1842 Please select target document for A5.05.02.05.01.n.......................1843 • A5.05.02.05.01.00..................................................1843 • A5.05.02.05.01.01..................................................1843 • A5.05.02.05.01.02..................................................1843 • A5.05.02.05.01.03..................................................1843 Please select target document for B1.05.03.251110 .......................1844 • B1.05.03.251110 AA.................................................1844 • B1.05.03.251110 BB.................................................1844 • B1.05.03.251110 CC.................................................1844 Please select target document for A5.05.02.07.01.n.......................1845 • A5.05.02.07.01.00..................................................1845 • A5.05.02.07.01.01..................................................1845 Please select target document for A5.05.03.04.01.n.......................1846 • A5.05.03.04.01.00..................................................1846 • A5.05.03.04.01.01..................................................1846 Please select target document for A5.05.02.07.01.n.......................1847 • A5.05.02.07.01.00..................................................1847 • A5.05.02.07.01.01..................................................1847 Please select target document for A5.05.03.04.01.n.......................1848 • A5.05.03.04.01.00..................................................1848 • A5.05.03.04.01.01..................................................1848 Please select target document for A5.05.02.07.01.n.......................1849 • A5.05.02.07.01.00..................................................1849 • A5.05.02.07.01.01..................................................1849 Please select target document for A5.05.03.04.01.n.......................1850 • A5.05.03.04.01.00..................................................1850 • A5.05.03.04.01.01..................................................1850 Please select target document for A5.05.02.07.01.n.......................1851 • A5.05.02.07.01.00..................................................1851 • A5.05.02.07.01.01..................................................1851 Please select target document for A5.05.03.04.01.n.......................1852 • A5.05.03.04.01.00..................................................1852 • A5.05.03.04.01.01..................................................1852 Please select target document for A5.05.02.06.01.n.......................1853 • A5.05.02.06.01.00..................................................1853 • A5.05.02.06.01.01..................................................1853 • A5.05.02.06.01.02..................................................1853 • A5.05.02.06.01.03..................................................1853 Please select target document for A5.05.02.07.01.n.......................1854 • A5.05.02.07.01.00..................................................1854 • A5.05.02.07.01.01..................................................1854 Please select target document for A5.05.02.09.01.n.......................1855 • A5.05.02.09.01.00..................................................1855 • A5.05.02.09.01.01..................................................1855 Please select target document for A5.05.02.06.01.n.......................1856 • A5.05.02.06.01.00..................................................1856 • A5.05.02.06.01.01..................................................1856 • A5.05.02.06.01.02..................................................1856 • A5.05.02.06.01.03..................................................1856 Please select target document for A5.05.02.10.01.n.......................1857 • A5.05.02.10.01.00..................................................1857 • A5.05.02.10.01.01..................................................1857 • A5.05.02.10.01.02..................................................1857 Please select target document for A5.05.02.06.01.n.......................1858 • A5.05.02.06.01.00..................................................1858 • A5.05.02.06.01.01..................................................1858 • A5.05.02.06.01.02..................................................1858 • A5.05.02.06.01.03..................................................1858 Please select target document for A5.05.02.10.01.n.......................1859 • A5.05.02.10.01.00..................................................1859 • A5.05.02.10.01.01..................................................1859 • A5.05.02.10.01.02..................................................1859 Please select target document for A5.05.02.06.01.n.......................1860 • A5.05.02.06.01.00..................................................1860 • A5.05.02.06.01.01..................................................1860 • A5.05.02.06.01.02..................................................1860 • A5.05.02.06.01.03..................................................1860 Please select target document for A5.05.02.09.01.n.......................1861 • A5.05.02.09.01.00..................................................1861 • A5.05.02.09.01.01..................................................1861 Please select target document for A5.05.02.06.01.n.......................1862 • A5.05.02.06.01.00..................................................1862 • A5.05.02.06.01.01..................................................1862 • A5.05.02.06.01.02..................................................1862 • A5.05.02.06.01.03..................................................1862 Please select target document for A5.05.02.07.01.n.......................1863 • A5.05.02.07.01.00..................................................1863 • A5.05.02.07.01.01..................................................1863 Please select target document for A5.05.02.06.01.n.......................1864 • A5.05.02.06.01.00..................................................1864 • A5.05.02.06.01.01..................................................1864 • A5.05.02.06.01.02..................................................1864 • A5.05.02.06.01.03..................................................1864 Please select target document for A5.05.02.07.01.n.......................1865 • A5.05.02.07.01.00..................................................1865 • A5.05.02.07.01.01..................................................1865 Please select target document for A5.05.02.06.01.n.......................1866 • A5.05.02.06.01.00..................................................1866 • A5.05.02.06.01.01..................................................1866 • A5.05.02.06.01.02..................................................1866 • A5.05.02.06.01.03..................................................1866 Please select target document for A5.05.02.07.01.n.......................1867 • A5.05.02.07.01.00..................................................1867 • A5.05.02.07.01.01..................................................1867 Please select target document for A5.05.02.04.01.n.......................1868 • A5.05.02.04.01.00..................................................1868 • A5.05.02.04.01.01..................................................1868 Please select target document for A5.05.02.06.01.n.......................1869 • A5.05.02.06.01.00..................................................1869 • A5.05.02.06.01.01..................................................1869 • A5.05.02.06.01.02..................................................1869 • A5.05.02.06.01.03..................................................1869 Please select target document for A5.05.03.03.01.n.......................1870 • A5.05.03.03.01.00..................................................1870 • A5.05.03.03.01.01..................................................1870 Please select target document for A5.05.03.04.01.n.......................1871 • A5.05.03.04.01.00..................................................1871 • A5.05.03.04.01.01..................................................1871 Please select target document for A5.05.03.04.02.n.......................1872 • A5.05.03.04.02.00..................................................1872 • A5.05.03.04.02.01..................................................1872 Please select target document for B1.05.03.251110 .......................1873 • B1.05.03.251110 AA.................................................1873 • B1.05.03.251110 BB.................................................1873 • B1.05.03.251110 CC.................................................1873 Please select target document for A5.05.02.06.01.n.......................1874 • A5.05.02.06.01.00..................................................1874 • A5.05.02.06.01.01..................................................1874 • A5.05.02.06.01.02..................................................1874 • A5.05.02.06.01.03..................................................1874 Please select target document for A5.05.03.04.01.n.......................1875 • A5.05.03.04.01.00..................................................1875 • A5.05.03.04.01.01..................................................1875 Please select target document for B1.05.03.251110 .......................1876 • B1.05.03.251110 AA.................................................1876 • B1.05.03.251110 BB.................................................1876 • B1.05.03.251110 CC.................................................1876 Please select target document for A5.05.02.06.01.n.......................1877 • A5.05.02.06.01.00..................................................1877 • A5.05.02.06.01.01..................................................1877 • A5.05.02.06.01.02..................................................1877 • A5.05.02.06.01.03..................................................1877 Please select target document for A5.05.03.04.01.n.......................1878 • A5.05.03.04.01.00..................................................1878 • A5.05.03.04.01.01..................................................1878 Please select target document for B1.05.03.251110 .......................1879 • B1.05.03.251110 AA.................................................1879 • B1.05.03.251110 BB.................................................1879 • B1.05.03.251110 CC.................................................1879 Please select target document for A5.05.02.06.01.n.......................1880 • A5.05.02.06.01.00..................................................1880 • A5.05.02.06.01.01..................................................1880 • A5.05.02.06.01.02..................................................1880 • A5.05.02.06.01.03..................................................1880 Please select target document for A5.05.03.03.01.n.......................1881 • A5.05.03.03.01.00..................................................1881 • A5.05.03.03.01.01..................................................1881 Please select target document for B1.05.03.251110 .......................1882 • B1.05.03.251110 AA.................................................1882 • B1.05.03.251110 BB.................................................1882 • B1.05.03.251110 CC.................................................1882 Please select target document for A5.05.02.06.01.n.......................1883 • A5.05.02.06.01.00..................................................1883 • A5.05.02.06.01.01..................................................1883 • A5.05.02.06.01.02..................................................1883 • A5.05.02.06.01.03..................................................1883 Please select target document for A5.05.03.03.01.n.......................1884 • A5.05.03.03.01.00..................................................1884 • A5.05.03.03.01.01..................................................1884 Please select target document for B1.05.03.251110 .......................1885 • B1.05.03.251110 AA.................................................1885 • B1.05.03.251110 BB.................................................1885 • B1.05.03.251110 CC.................................................1885 Please select target document for A5.05.03.03.01.n.......................1886 • A5.05.03.03.01.00..................................................1886 • A5.05.03.03.01.01..................................................1886 Please select target document for A5.05.03.04.01.n.......................1887 • A5.05.03.04.01.00..................................................1887 • A5.05.03.04.01.01..................................................1887 Please select target document for B1.05.03.251110 .......................1888 • B1.05.03.251110 AA.................................................1888 • B1.05.03.251110 BB.................................................1888 • B1.05.03.251110 CC.................................................1888 Please select target document for A5.05.03.03.01.n.......................1889 • A5.05.03.03.01.00..................................................1889 • A5.05.03.03.01.01..................................................1889 Please select target document for A5.05.03.04.01.n.......................1890 • A5.05.03.04.01.00..................................................1890 • A5.05.03.04.01.01..................................................1890 Please select target document for B1.05.03.251110 .......................1891 • B1.05.03.251110 AA.................................................1891 • B1.05.03.251110 BB.................................................1891 • B1.05.03.251110 CC.................................................1891 Please select target document for B1.05.07.258510 .......................1892 • B1.05.07.258510 AA.................................................1892 • B1.05.07.258510 BB.................................................1892 • B1.05.07.258510 CC.................................................1892 • B1.05.07.258510 DD.................................................1892 • B1.05.07.258510 EE.................................................1892 • B1.05.07.258510 FF.................................................1892 Please select target document for A5.05.04.04.01.n.......................1893 • A5.05.04.04.01.00..................................................1893 • A5.05.04.04.01.01..................................................1893 • A5.05.04.04.01.02..................................................1893 Please select target document for A5.05.04.09.01.n.......................1894 • A5.05.04.09.01.00..................................................1894 • A5.05.04.09.01.01..................................................1894 Please select target document for B1.05.04.253120 .......................1895 • B1.05.04.253120 AA.................................................1895 • B1.05.04.253120 BB.................................................1895 • B1.05.04.253120 CC.................................................1895 Please select target document for A5.05.04.09.01.n.......................1896 • A5.05.04.09.01.00..................................................1896 • A5.05.04.09.01.01..................................................1896 Please select target document for B1.05.04.253120 .......................1897 • B1.05.04.253120 AA.................................................1897 • B1.05.04.253120 BB.................................................1897 • B1.05.04.253120 CC.................................................1897 Please select target document for A5.05.04.09.01.n.......................1898 • A5.05.04.09.01.00..................................................1898 • A5.05.04.09.01.01..................................................1898 Please select target document for B1.05.04.253120 .......................1899 • B1.05.04.253120 AA.................................................1899 • B1.05.04.253120 BB.................................................1899 • B1.05.04.253120 CC.................................................1899 Please select target document for A5.05.04.09.01.n.......................1900 • A5.05.04.09.01.00..................................................1900 • A5.05.04.09.01.01..................................................1900 Please select target document for B1.05.04.253120 .......................1901 • B1.05.04.253120 AA.................................................1901 • B1.05.04.253120 BB.................................................1901 • B1.05.04.253120 CC.................................................1901 Please select target document for B1.05.03.251110 .......................1902 • B1.05.03.251110 AA.................................................1902 • B1.05.03.251110 BB.................................................1902 • B1.05.03.251110 CC.................................................1902 Please select target document for B1.05.03.251112 .......................1903 • B1.05.03.251112 AA.................................................1903 • B1.05.03.251112 BB.................................................1903 • B1.05.03.251112 CC.................................................1903 • B1.05.03.251112 DD.................................................1903 • B1.05.03.251112 EE.................................................1903 • B1.05.03.251112 FF.................................................1903 • B1.05.03.251112 GG.................................................1903 • B1.05.03.251112 HH.................................................1903 • B1.05.03.251112 KK.................................................1903 • B1.05.03.251112 LL.................................................1903 • B1.05.03.251112 MM.................................................1903 • B1.05.03.251112 NN.................................................1903 • B1.05.03.251112 PP.................................................1903 Please select target document for B1.05.04.253140 .......................1904 • B1.05.04.253140 AA.................................................1904 • B1.05.04.253140 BB.................................................1904 Please select target document for B1.05.03.251112 .......................1905 • B1.05.03.251112 AA.................................................1905 • B1.05.03.251112 BB.................................................1905 • B1.05.03.251112 CC.................................................1905 • B1.05.03.251112 DD.................................................1905 • B1.05.03.251112 EE.................................................1905 • B1.05.03.251112 FF.................................................1905 • B1.05.03.251112 GG.................................................1905 • B1.05.03.251112 HH.................................................1905 • B1.05.03.251112 KK.................................................1905 • B1.05.03.251112 LL.................................................1905 • B1.05.03.251112 MM.................................................1905 • B1.05.03.251112 NN.................................................1905 • B1.05.03.251112 PP.................................................1905 Please select target document for B1.05.04.253140 .......................1906 • B1.05.04.253140 AA.................................................1906 • B1.05.04.253140 BB.................................................1906 Please select target document for B1.05.04.254110 .......................1907 • B1.05.04.254110 AA.................................................1907 • B1.05.04.254110 BB.................................................1907 • B1.05.04.254110 CC.................................................1907 • B1.05.04.254110 DD.................................................1907 Please select target document for B1.05.10.258610 .......................1908 • B1.05.10.258610 AA.................................................1908 • B1.05.10.258610 BB.................................................1908 Please select target document for B1.05.10.25861n .......................1909 • B1.05.10.258610 AA.................................................1909 • B1.05.10.258610 BB.................................................1909 • B1.05.10.258614 AA.................................................1909 • B1.05.10.258614 BB.................................................1909 • B1.05.10.258617 AA.................................................1909 • B1.05.10.258617 BB.................................................1909 • B1.05.10.258617 CC.................................................1909 • B1.05.10.258617 DD.................................................1909 • B1.05.10.258617 EE.................................................1909 • B1.05.10.258617 FF.................................................1909 Please select target document for B1.05.06.257210 .......................1910 • B1.05.06.257210 AA.................................................1910 • B1.05.06.257210 BB.................................................1910 • B1.05.06.257210 CC.................................................1910 • B1.05.06.257210 DD.................................................1910 Please select target document for B1.05.06.257260 .......................1911 • B1.05.06.257260 AA.................................................1911 • B1.05.06.257260 BB.................................................1911 • B1.05.06.257260 CC.................................................1911 • B1.05.06.257260 DD.................................................1911 • B1.05.06.257260 EE.................................................1911 Please select target document for B1.05.06.257210 .......................1912 • B1.05.06.257210 AA.................................................1912 • B1.05.06.257210 BB.................................................1912 • B1.05.06.257210 CC.................................................1912 • B1.05.06.257210 DD.................................................1912 Please select target document for B1.05.06.257260 .......................1913 • B1.05.06.257260 AA.................................................1913 • B1.05.06.257260 BB.................................................1913 • B1.05.06.257260 CC.................................................1913 • B1.05.06.257260 DD.................................................1913 • B1.05.06.257260 EE.................................................1913 Please select target document for B1.05.06.257210 .......................1914 • B1.05.06.257210 AA.................................................1914 • B1.05.06.257210 BB.................................................1914 • B1.05.06.257210 CC.................................................1914 • B1.05.06.257210 DD.................................................1914 Please select target document for B1.05.06.257260 .......................1915 • B1.05.06.257260 AA.................................................1915 • B1.05.06.257260 BB.................................................1915 • B1.05.06.257260 CC.................................................1915 • B1.05.06.257260 DD.................................................1915 • B1.05.06.257260 EE.................................................1915 Please select target document for B1.05.06.257260 .......................1916 • B1.05.06.257260 AA.................................................1916 • B1.05.06.257260 BB.................................................1916 • B1.05.06.257260 CC.................................................1916 • B1.05.06.257260 DD.................................................1916 • B1.05.06.257260 EE.................................................1916 Please select target document for B1.05.06.257260 .......................1917 • B1.05.06.257260 AA.................................................1917 • B1.05.06.257260 BB.................................................1917 • B1.05.06.257260 CC.................................................1917 • B1.05.06.257260 DD.................................................1917 • B1.05.06.257260 EE.................................................1917 Please select target document for B1.05.06.257210 .......................1918 • B1.05.06.257210 AA.................................................1918 • B1.05.06.257210 BB.................................................1918 • B1.05.06.257210 CC.................................................1918 • B1.05.06.257210 DD.................................................1918 Please select target document for B1.05.06.257240 .......................1919 • B1.05.06.257240 AA.................................................1919 • B1.05.06.257240 BB.................................................1919 • B1.05.06.257240 CC.................................................1919 • B1.05.06.257240 DD.................................................1919 Please select target document for B1.05.06.257280 .......................1920 • B1.05.06.257280 AA.................................................1920 • B1.05.06.257280 BB.................................................1920 • B1.05.06.257280 CC.................................................1920 • B1.05.06.257280 DD.................................................1920 • B1.05.06.257280 EE.................................................1920 Please select target document for B1.05.06.257240 .......................1921 • B1.05.06.257240 AA.................................................1921 • B1.05.06.257240 BB.................................................1921 • B1.05.06.257240 CC.................................................1921 • B1.05.06.257240 DD.................................................1921 Please select target document for B1.05.06.257280 .......................1922 • B1.05.06.257280 AA.................................................1922 • B1.05.06.257280 BB.................................................1922 • B1.05.06.257280 CC.................................................1922 • B1.05.06.257280 DD.................................................1922 • B1.05.06.257280 EE.................................................1922 Please select target document for B1.05.06.25725n .......................1923 • B1.05.06.257250 AA.................................................1923 • B1.05.06.257250 BB.................................................1923 • B1.05.06.257250 CC.................................................1923 • B1.05.06.257250 DD.................................................1923 • B1.05.06.257250 EE.................................................1923 • B1.05.06.257255 AA.................................................1923 • B1.05.06.257255 BB.................................................1923 • B1.05.06.257255 CC.................................................1923 • B1.05.06.257255 DD.................................................1923 • B1.05.06.257255 EE.................................................1923 • B1.05.06.257259 AA.................................................1923 • B1.05.06.257259 BB.................................................1923 • B1.05.06.257259 CC.................................................1923 • B1.05.06.257259 DD.................................................1923 • B1.05.06.257259 EE.................................................1923 • B1.05.06.257259 FF.................................................1923 • B1.05.06.257259 GG.................................................1923 • B1.05.06.257259 HH.................................................1923 • B1.05.06.257259 KK.................................................1923 • B1.05.06.257259 LL.................................................1923 • B1.05.06.257259 MM.................................................1923 • B1.05.06.257259 NN.................................................1923 • B1.05.06.257259 PP.................................................1923 • B1.05.06.257259 RR.................................................1923 • B1.05.06.257259 SS.................................................1923 • B1.05.06.257259 TT.................................................1923 Please select target document for B1.05.06.257259 .......................1924 • B1.05.06.257259 AA.................................................1924 • B1.05.06.257259 BB.................................................1924 • B1.05.06.257259 CC.................................................1924 • B1.05.06.257259 DD.................................................1924 • B1.05.06.257259 EE.................................................1924 • B1.05.06.257259 FF.................................................1924 • B1.05.06.257259 GG.................................................1924 • B1.05.06.257259 HH.................................................1924 • B1.05.06.257259 KK.................................................1924 • B1.05.06.257259 LL.................................................1924 • B1.05.06.257259 MM.................................................1924 • B1.05.06.257259 NN.................................................1924 • B1.05.06.257259 PP.................................................1924 • B1.05.06.257259 RR.................................................1924 • B1.05.06.257259 SS.................................................1924 • B1.05.06.257259 TT.................................................1924 Please select target document for B1.05.06.257259 .......................1925 • B1.05.06.257259 AA.................................................1925 • B1.05.06.257259 BB.................................................1925 • B1.05.06.257259 CC.................................................1925 • B1.05.06.257259 DD.................................................1925 • B1.05.06.257259 EE.................................................1925 • B1.05.06.257259 FF.................................................1925 • B1.05.06.257259 GG.................................................1925 • B1.05.06.257259 HH.................................................1925 • B1.05.06.257259 KK.................................................1925 • B1.05.06.257259 LL.................................................1925 • B1.05.06.257259 MM.................................................1925 • B1.05.06.257259 NN.................................................1925 • B1.05.06.257259 PP.................................................1925 • B1.05.06.257259 RR.................................................1925 • B1.05.06.257259 SS.................................................1925 • B1.05.06.257259 TT.................................................1925 Please select target document for B1.05.06.257259 .......................1926 • B1.05.06.257259 AA.................................................1926 • B1.05.06.257259 BB.................................................1926 • B1.05.06.257259 CC.................................................1926 • B1.05.06.257259 DD.................................................1926 • B1.05.06.257259 EE.................................................1926 • B1.05.06.257259 FF.................................................1926 • B1.05.06.257259 GG.................................................1926 • B1.05.06.257259 HH.................................................1926 • B1.05.06.257259 KK.................................................1926 • B1.05.06.257259 LL.................................................1926 • B1.05.06.257259 MM.................................................1926 • B1.05.06.257259 NN.................................................1926 • B1.05.06.257259 PP.................................................1926 • B1.05.06.257259 RR.................................................1926 • B1.05.06.257259 SS.................................................1926 • B1.05.06.257259 TT.................................................1926 Please select target document for B1.05.06.257259 .......................1927 • B1.05.06.257259 AA.................................................1927 • B1.05.06.257259 BB.................................................1927 • B1.05.06.257259 CC.................................................1927 • B1.05.06.257259 DD.................................................1927 • B1.05.06.257259 EE.................................................1927 • B1.05.06.257259 FF.................................................1927 • B1.05.06.257259 GG.................................................1927 • B1.05.06.257259 HH.................................................1927 • B1.05.06.257259 KK.................................................1927 • B1.05.06.257259 LL.................................................1927 • B1.05.06.257259 MM.................................................1927 • B1.05.06.257259 NN.................................................1927 • B1.05.06.257259 PP.................................................1927 • B1.05.06.257259 RR.................................................1927 • B1.05.06.257259 SS.................................................1927 • B1.05.06.257259 TT.................................................1927 Please select target document for A5.05.07.03.01.n.......................1928 • A5.05.07.03.01.00..................................................1928 • A5.05.07.03.01.01..................................................1928 Please select target document for A5.05.07.15.01.n.......................1929 • A5.05.07.15.01.00..................................................1929 • A5.05.07.15.01.01..................................................1929 Please select target document for B1.05.07.258510 .......................1930 • B1.05.07.258510 AA.................................................1930 • B1.05.07.258510 BB.................................................1930 • B1.05.07.258510 CC.................................................1930 • B1.05.07.258510 DD.................................................1930 • B1.05.07.258510 EE.................................................1930 • B1.05.07.258510 FF.................................................1930 Please select target document for B1.05.07.258540 .......................1931 • B1.05.07.258540 AA.................................................1931 • B1.05.07.258540 BB.................................................1931 • B1.05.07.258540 CC.................................................1931 • B1.05.07.258540 DD.................................................1931 • B1.05.07.258540 EE.................................................1931 • B1.05.07.258540 FF.................................................1931 • B1.05.07.258540 GG.................................................1931 • B1.05.07.258540 HH.................................................1931 • B1.05.07.258540 KK.................................................1931 • B1.05.07.258540 LL.................................................1931 • B1.05.07.258540 MM.................................................1931 • B1.05.07.258540 NN.................................................1931 Please select target document for B1.05.08.258480 .......................1932 • B1.05.08.258480 AA.................................................1932 • B1.05.08.258480 BB.................................................1932 • B1.05.08.258480 CC.................................................1932 Please select target document for B1.05.07.253597 .......................1933 • B1.05.07.253597 AA.................................................1933 • B1.05.07.253597 BB.................................................1933 Please select target document for B1.05.07.253597 .......................1934 • B1.05.07.253597 AA.................................................1934 • B1.05.07.253597 BB.................................................1934 Please select target document for B1.05.01.252107 .......................1935 • B1.05.01.252107 AA.................................................1935 • B1.05.01.252107 BB.................................................1935 Please select target document for A5.05.07.09.01.n.......................1936 • A5.05.07.09.01.00..................................................1936 • A5.05.07.09.01.01..................................................1936 Please select target document for B1.05.07.252267 .......................1937 • B1.05.07.252267 AA.................................................1937 • B1.05.07.252267 BB.................................................1937 Please select target document for B1.05.07.252267 .......................1938 • B1.05.07.252267 AA.................................................1938 • B1.05.07.252267 BB.................................................1938 Please select target document for B1.05.07.252267 .......................1939 • B1.05.07.252267 AA.................................................1939 • B1.05.07.252267 BB.................................................1939 Please select target document for B1.05.07.n.7667 .......................1940 • B1.05.07.9.7667 AA.................................................1940 • B1.05.07.9.7667 BB.................................................1940 • B1.05.07.9.7667 CC.................................................1940 • B1.05.07.1.7667 FF.................................................1940 Please select target document for B1.05.07.1.7668 .......................1941 • B1.05.07.1.7668 DD.................................................1941 • B1.05.07.1.7668 GG.................................................1941 Please select target document for B1.05.07.256487 .......................1942 • B1.05.07.256487 AA.................................................1942 • B1.05.07.256487 BB.................................................1942 Please select target document for B1.05.07.25648n .......................1943 • B1.05.07.256480 AA.................................................1943 • B1.05.07.256485 AA.................................................1943 • B1.05.07.256487 AA.................................................1943 • B1.05.07.256487 BB.................................................1943 Please select target document for B1.05.07.258510 .......................1944 • B1.05.07.258510 AA.................................................1944 • B1.05.07.258510 BB.................................................1944 • B1.05.07.258510 CC.................................................1944 • B1.05.07.258510 DD.................................................1944 • B1.05.07.258510 EE.................................................1944 • B1.05.07.258510 FF.................................................1944 Please select target document for B1.05.07.258510 .......................1945 • B1.05.07.258510 AA.................................................1945 • B1.05.07.258510 BB.................................................1945 • B1.05.07.258510 CC.................................................1945 • B1.05.07.258510 DD.................................................1945 • B1.05.07.258510 EE.................................................1945 • B1.05.07.258510 FF.................................................1945 Please select target document for B1.05.08.25641n .......................1946 • B1.05.08.256410 AA.................................................1946 • B1.05.08.256410 BB.................................................1946 • B1.05.08.256414 AA.................................................1946 • B1.05.08.256414 BB.................................................1946 • B1.05.08.256415 AA.................................................1946 • B1.05.08.256415 BB.................................................1946 • B1.05.08.256417 AA.................................................1946 • B1.05.08.256417 BB.................................................1946 • B1.05.08.256417 CC.................................................1946 • B1.05.08.256417 DD.................................................1946 • B1.05.08.256417 EE.................................................1946 • B1.05.08.256417 FF.................................................1946 Please select target document for B1.05.08.256417 .......................1947 • B1.05.08.256417 AA.................................................1947 • B1.05.08.256417 BB.................................................1947 • B1.05.08.256417 CC.................................................1947 • B1.05.08.256417 DD.................................................1947 • B1.05.08.256417 EE.................................................1947 • B1.05.08.256417 FF.................................................1947 Please select target document for B1.05.08.256417 .......................1948 • B1.05.08.256417 AA.................................................1948 • B1.05.08.256417 BB.................................................1948 • B1.05.08.256417 CC.................................................1948 • B1.05.08.256417 DD.................................................1948 • B1.05.08.256417 EE.................................................1948 • B1.05.08.256417 FF.................................................1948 Please select target document for B1.05.08.256417 .......................1949 • B1.05.08.256417 AA.................................................1949 • B1.05.08.256417 BB.................................................1949 • B1.05.08.256417 CC.................................................1949 • B1.05.08.256417 DD.................................................1949 • B1.05.08.256417 EE.................................................1949 • B1.05.08.256417 FF.................................................1949 Please select target document for B1.05.08.257657 .......................1950 • B1.05.08.257657 AA.................................................1950 • B1.05.08.257657 BB.................................................1950 Please select target document for B1.05.09.9.6437 .......................1951 • B1.05.09.9.6437 AA.................................................1951 • B1.05.09.9.6437 BB.................................................1951 Please select target document for B1.05.09.256440 .......................1952 • B1.05.09.256440 AA.................................................1952 • B1.05.09.256440 BB.................................................1952 Please select target document for B1.05.05.254241 .......................1953 • B1.05.05.254241 AA.................................................1953 • B1.05.05.254241 BB.................................................1953 • B1.05.05.254241 CC.................................................1953 Please select target document for B1.05.11.9.4842 .......................1954 • B1.05.11.9.4842 XX.................................................1954 • B1.05.11.9.4842 YY.................................................1954 • B1.05.11.9.4842 ZB.................................................1954 Please select target document for B1.05.11.254842 .......................1955 • B1.05.11.254842 AA.................................................1955 • B1.05.11.254842 BB.................................................1955 • B1.05.11.254842 CC.................................................1955 • B1.05.11.254842 DD.................................................1955 • B1.05.11.254842 EE.................................................1955 • B1.05.11.254842 GG.................................................1955 • B1.05.11.254842 HH.................................................1955 • B1.05.11.254842 KK.................................................1955 • B1.05.11.254842 LL.................................................1955 • B1.05.11.254842 MM.................................................1955 • B1.05.11.254842 NN.................................................1955 • B1.05.11.254842 PP.................................................1955 Please select target document for B1.05.11.1.4877 .......................1956 • B1.05.11.1.4877 GG.................................................1956 • B1.05.11.1.4877 MM.................................................1956 Please select target document for A5.05.08.03.02.n.......................1957 • A5.05.08.03.02.00..................................................1957 • A5.05.08.03.02.01..................................................1957 Please select target document for B1.05.12.1.6347 .......................1958 • B1.05.12.1.6347 ZH.................................................1958 • B1.05.12.1.6347 ZS.................................................1958 • B1.05.12.1.6347 ZT.................................................1958 Please select target document for A5.05.08.03.02.n.......................1959 • A5.05.08.03.02.00..................................................1959 • A5.05.08.03.02.01..................................................1959 Please select target document for B1.05.12.1.6347 .......................1960 • B1.05.12.1.6347 ZH.................................................1960 • B1.05.12.1.6347 ZS.................................................1960 • B1.05.12.1.6347 ZT.................................................1960 Please select target document for A5.05.08.03.02.n.......................1961 • A5.05.08.03.02.00..................................................1961 • A5.05.08.03.02.01..................................................1961 Please select target document for B1.05.12.1.6347 .......................1962 • B1.05.12.1.6347 ZH.................................................1962 • B1.05.12.1.6347 ZS.................................................1962 • B1.05.12.1.6347 ZT.................................................1962 Please select target document for B1.05.12.1.6347 .......................1963 • B1.05.12.1.6347 ZH.................................................1963 • B1.05.12.1.6347 ZS.................................................1963 • B1.05.12.1.6347 ZT.................................................1963 Please select target document for B1.05.12.1.6347 .......................1964 • B1.05.12.1.6347 ZH.................................................1964 • B1.05.12.1.6347 ZS.................................................1964 • B1.05.12.1.6347 ZT.................................................1964 Please select target document for B1.05.12.257330 .......................1965 • B1.05.12.257330 AA.................................................1965 • B1.05.12.257330 BB.................................................1965 • B1.05.12.257330 CC.................................................1965 Please select target document for B1.05.12.257330 .......................1966 • B1.05.12.257330 AA.................................................1966 • B1.05.12.257330 BB.................................................1966 • B1.05.12.257330 CC.................................................1966
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