Manitou AXLE 212 REPAIR MANUAL 547983 – PDF DOWNLOAD

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Manitou AXLE 212 REPAIR MANUAL 547983 – PDF DOWNLOAD

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Manitou AXLE 212 REPAIR MANUAL 547983 – PDF DOWNLOAD

Language : English
Pages :226
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitou AXLE 212 REPAIR MANUAL 547983 – PDF DOWNLOAD

CONTENTS 4
INTRODUCTION 7 4
VERSION TRACKING 8 4
MANUAL APPLICABILITY AND SUPPORTED MODELS 8 4
SPECIFICATIONS 9 4
DEFINITION OF VIEWPOINTS 9 4
DATA PLATE 9 4
CONVERSION TABLES 10 4
TORQUE SPECIFICATIONS 11 4
COARSE PITCH 11 4
FINE PITCH 11 4
WHEEL NUT TIGHTENING TORQUES 12 4
MAINTENANCE 13 4
MAINTENANCE POINTS 13 4
MAINTENANCE POINTS (HEAVY DUTY) 14 4
OIL DRAINING MANDATORY PROCEDURE 15 4
CENTRAL HOUSING 15 4
PLANETARY GEAR REDUCTION 15 4
END-STOP PLIER SETTING 16 4
RETAINING SNAP RING FOR BORES 16 4
RETAINING SNAP RING FOR SHAFTS 16 4
MAINTENANCE INTERVALS 17 4
LUBRICANT & SEALANT SPECIFICATIONS 18 4
SAFETY PRECAUTIONS 19 4
TRUNNION 21 4
EXPLODED VIEW 21 4
DISASSEMBLY 21 4
ASSEMBLY 21 4
CHECKING WEAR AND REPLACING THE BRAKING DISCS 23 4
EXPLODED VIEW 23 4
DISASSEMBLY 24 4
ASSEMBLY 26 4
SPECIAL TOOLS 28 4
T1 28 4
T2 28 4
STEERING KNUCKLE ADJUSTMENT 29 4
EXPLODED VIEW 29 4
DISASSEMBLY 30 4
ASSEMBLY 31 4
(HEAVY DUTY) STEERING KNUCKLE ADJUSTMENT 33 4
EXPLODED VIEW 33 4
DISASSEMBLY 34 4
ASSEMBLY 36 4
DOUBLE U-JOINT 39 4
EXPLODED VIEW 39 4
DISASSEMBLY 40 4
ASSEMBLY 42 4
SPECIAL TOOLS 44 4
T1 44 4
T2 44 4
PLANETARY REDUCTION GEAR 45 5
EXPLODED VIEW 45 5
DISASSEMBLY 46 5
ASSEMBLY 50 5
SPECIAL TOOLS 54 5
T1 54 5
T2 54 5
T3 55 5
T4 56 5
T5 56 5
(HEAVY DUTY) PLANETARY REDUCTION GEAR 57 5
EXPLODED VIEW 57 5
DISASSEMBLY 58 5
ASSEMBLY 62 5
SPECIAL TOOLS 66 5
T1 66 5
T2 66 5
T3 67 5
T4 68 5
STEERING CYLINDER 69 5
EXPLODED VIEW 69 5
OPTICAL SENSOR AND MAGNETIC SENSOR 70 5
DISASSEMBLY 71 5
ASSEMBLY 74 5
ADJUSTING THE STEERING ANGLE 80 5
SPECIAL TOOLS 82 5
T1 82 5
T2 83 5
(HEAVY DUTY) STEERING CYLINDER 85 5
EXPLODED VIEW 85 5
DISASSEMBLY 86 5
ASSEMBLY 88 5
SPECIAL TOOLS 93 5
T1 93 5
T2 93 5
DIFFERENTIAL UNIT 95 5
EXPLODED VIEW 95 5
DISASSEMBLY 96 5
ASSEMBLY 98 5
HEAVY DUTY 101 5
SPECIAL TOOLS 102 5
T1 102 5
T2 102 5
T3 103 5
BEVEL PINION 105 6
EXPLODED VIEW 105 6
DISASSEMBLY 106 6
ASSEMBLY 109 6
SPECIAL TOOLS 115 6
T1 115 6
T2 116 6
T3 116 6
T3A 117 6
T4 117 6
T5 118 6
T6 119 6
T7 120 6
T8 121 6
T9 121 6
MANUAL EMERGENCY RELASE 123 6
EXPLODED VIEW 123 6
RELEASE 124 6
ADJUST 125 6
MECHANICAL PARKING BRAKE 127 6
EXPLODED VIEW 127 6
DISASSEMBLY 128 6
ASSEMBLY 130 6
EXTERNAL HYDRAULIC NEGATIVE BRAKE 135 6
EXPLODED VIEW 135 6
DISASSEMBLY 136 6
ASSEMBLY 137 6
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE 139 6
EXPLODED VIEW 139 6
DISASSEMBLY 140 6
ASSEMBLY 142 6
INCOMING DRUM BRAKE 145 6
EXPLODED VIEW 145 6
DISASSEMBLY 146 6
ASSEMBLY 148 6
SPECIAL TOOLS 150 6
T1 150 6
T2 151 6
4″ INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS) 153 6
EXPLODED VIEW 153 6
DISASSEMBLY 154 6
ASSEMBLY 159 6
SPECIAL TOOLS 165 6
T1 165 6
T2 165 6
T3 166 6
T3A 167 6
NORMAL DIFFERENTIAL UNIT 169 7
EXPLODED VIEW 169 7
DISASSEMBLY 170 7
ASSEMBLY 172 7
SPECIAL TOOLS 175 7
T1 175 7
T2 175 7
T3 176 7
T4 176 7
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%) 177 7
EXPLODED VIEW 177 7
DISASSEMBLY 178 7
ASSEMBLY 181 7
SPECIAL TOOLS 185 7
T1 185 7
T2 185 7
T3 186 7
T4 186 7
HYDRAULIC DIFFERENTIAL LOCK 187 7
EXPLODED VIEW 187 7
DISASSEMBLY 188 7
ASSEMBLY 191 7
SPECIAL TOOLS 194 7
T1 194 7
T2 194 7
HYDRAULIC NEGATIVE BRAKE 195 7
EXPLODED VIEW 195 7
DISASSEMBLY 196 7
ASSEMBLY 200 7
INCORPORATED REDUCTION GEAR AND PINION 602 207 7
EXPLODED VIEW 207 7
DISASSEMBLY 208 7
ASSEMBLY 212 7
SPECIAL TOOLS 215 7
T1 215 7
T2 216 7
T2A 217 7
T3 218 7
T4 219 7
T5 220 7
T6 221 7
COUNTER REVOLUTION SENSOR (DROP-IN TYPE) 223 7
EXPLODED VIEW 223 7
DISASSEMBLY 224 7
ASSEMBLY 224 7
INTRODUCTION 8
VERSION TRACKING 9
MANUAL APPLICABILITY AND SUPPORTED MODELS 9
SPECIFICATIONS 10
DEFINITION OF VIEWPOINTS 10
DATA PLATE 10
CONVERSION TABLES 11
TORQUE SPECIFICATIONS 12
COARSE PITCH 12
FINE PITCH 12
WHEEL NUT TIGHTENING TORQUES 13
MAINTENANCE 14
MAINTENANCE POINTS 14
MAINTENANCE POINTS (HEAVY DUTY) 15
OIL DRAINING MANDATORY PROCEDURE 16
CENTRAL HOUSING 16
PLANETARY GEAR REDUCTION 16
END-STOP PLIER SETTING 17
RETAINING SNAP RING FOR BORES 17
RETAINING SNAP RING FOR SHAFTS 17
MAINTENANCE INTERVALS 18
LUBRICANT & SEALANT SPECIFICATIONS 19
SAFETY PRECAUTIONS 20
TRUNNION 22
EXPLODED VIEW 22
DISASSEMBLY 22
ASSEMBLY 22
CHECKING WEAR AND REPLACING THE BRAKING DISCS 24
EXPLODED VIEW 24
DISASSEMBLY 25
ASSEMBLY 27
SPECIAL TOOLS 29
T1 29
T2 29
STEERING KNUCKLE ADJUSTMENT 30
EXPLODED VIEW 30
DISASSEMBLY 31
ASSEMBLY 32
(HEAVY DUTY) STEERING KNUCKLE ADJUSTMENT 34
EXPLODED VIEW 34
DISASSEMBLY 35
ASSEMBLY 37
DOUBLE U-JOINT 40
EXPLODED VIEW 40
DISASSEMBLY 41
ASSEMBLY 43
SPECIAL TOOLS 45
T1 45
T2 45
PLANETARY REDUCTION GEAR 46
EXPLODED VIEW 46
DISASSEMBLY 47
ASSEMBLY 51
SPECIAL TOOLS 55
(HEAVY DUTY) PLANETARY REDUCTION GEAR 58
EXPLODED VIEW 58
DISASSEMBLY 59
ASSEMBLY 63
SPECIAL TOOLS 67
STEERING CYLINDER 70
EXPLODED VIEW 70
OPTICAL SENSOR AND MAGNETIC SENSOR 71
DISASSEMBLY 72
ASSEMBLY 75
ADJUSTING THE STEERING ANGLE 81
SPECIAL TOOLS 83
(HEAVY DUTY) STEERING CYLINDER 86
EXPLODED VIEW 86
DISASSEMBLY 87
ASSEMBLY 89
SPECIAL TOOLS 94
T1 94
T2 94
DIFFERENTIAL UNIT 96
EXPLODED VIEW 96
DISASSEMBLY 97
ASSEMBLY 99
HEAVY DUTY102
SPECIAL TOOLS103
T1103
T2103
T3104
BEVEL PINION106
EXPLODED VIEW106
DISASSEMBLY107
ASSEMBLY110
SPECIAL TOOLS116
MANUAL EMERGENCY RELASE124
EXPLODED VIEW124
RELEASE125
ADJUST126
MECHANICAL PARKING BRAKE128
EXPLODED VIEW128
DISASSEMBLY129
ASSEMBLY131
EXTERNAL HYDRAULIC NEGATIVE BRAKE136
EXPLODED VIEW136
DISASSEMBLY137
ASSEMBLY138
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE140
EXPLODED VIEW140
DISASSEMBLY141
ASSEMBLY143
INCOMING DRUM BRAKE146
EXPLODED VIEW146
DISASSEMBLY147
ASSEMBLY149
SPECIAL TOOLS151
4″ INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS)154
EXPLODED VIEW154
DISASSEMBLY155
ASSEMBLY160
SPECIAL TOOLS166
NORMAL DIFFERENTIAL UNIT170
EXPLODED VIEW170
DISASSEMBLY171
ASSEMBLY173
SPECIAL TOOLS176
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%)178
EXPLODED VIEW178
DISASSEMBLY179
ASSEMBLY182
SPECIAL TOOLS186
HYDRAULIC DIFFERENTIAL LOCK188
EXPLODED VIEW188
DISASSEMBLY189
ASSEMBLY192
SPECIAL TOOLS195
HYDRAULIC NEGATIVE BRAKE196
EXPLODED VIEW196
DISASSEMBLY197
ASSEMBLY201
INCORPORATED REDUCTION GEAR AND PINION 602208
EXPLODED VIEW208
DISASSEMBLY209
ASSEMBLY213
SPECIAL TOOLS216
COUNTER REVOLUTION SENSOR (DROP-IN TYPE)224
EXPLODED VIEW224
DISASSEMBLY225
ASSEMBLY225

S.M 11/24