Manitou AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (27/02/2013) – PDF DOWNLOAD

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Manitou AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (27/02/2013) – PDF DOWNLOAD

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Manitou AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (27/02/2013) – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF
Size: 27.9 MB

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Manitou AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (27/02/2013) – PDF DOWNLOAD

INTRODUCTION :

The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient re- pair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a com- plete overhaul of the unit. However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed- The manual provides a quick and sure guide which, with the use of photogra- phs and diagrams illustrating the various phases of the operations, allows accurate work to be perfonnedAll the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the fol- lowing operations it is presumed that the unit has already been removed from the vehicle.

TABLE OF CONTENTS:

Manitou AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (27/02/2013) – PDF DOWNLOAD

ASM-0025……………………………………………. 1
INTRODUCTION…………………………………….. 7
SPECIFICATIONS…………………………………… 9
DEFINITION OF VIEWPOINTS………………………. 9
DATA PLATE…………………………………… 9
CONVERSION TABLES…………………………….. 10
TORQUE SPECIFICATIONS…………………………. 11
COARSE PITCH……………………………… 11
FINE PITCH……………………………….. 11
WHEEL NUT TIGHTENING TORQUES……………….. 12
MAINTENANCE………………………………….. 13
MAINTENANCE POINTS………………………… 13
MAINTENANCE INTERVALS……………………… 14
ADJUSTMENT AND CHECKS……………………… 14
LUBRICANT & SEALANT SPECIFICATIONS………….. 15
SAFETY PRECAUTIONS……………………………….. 17
CHECKING WEAR AND REPLACING THE BRAKING DISCS……….. 19
EXPLODED VIEW………………………………… 19
DISASSEMBLY………………………………….. 20
ASSEMBLY…………………………………….. 22
SPECIAL TOOLS………………………………… 24
T1………………………………………. 24
T2………………………………………. 24
COMPLETE STEERING CASE……………………………. 25
EXPLODED VIEW………………………………… 25
DISASSEMBLY………………………………….. 26
ASSEMBLY…………………………………….. 27
DOUBLE U-JOINT…………………………………… 29
EXPLODED VIEW………………………………… 29
DISASSEMBLY………………………………….. 30
ASSEMBLY…………………………………….. 31
SPECIAL TOOLS………………………………… 33
T1………………………………………. 33
T2………………………………………. 33
PLANETARY REDUCTION GEAR………………………….. 35
EXPLODED VIEW………………………………… 35
DISASSEMBLY………………………………….. 36
ASSEMBLY…………………………………….. 40
SPECIAL TOOLS………………………………… 44
T1………………………………………. 44
T2………………………………………. 44
T3………………………………………. 45
T4………………………………………. 46
T5………………………………………. 46
STEERING CYLINDER………………………………… 47
EXPLODED VIEW………………………………… 47
OPTICAL SENSOR AND MAGNETIC SENSOR……………… 48
DISASSEMBLY………………………………….. 49
ASSEMBLY…………………………………….. 52
SPECIAL TOOLS………………………………… 58
T1………………………………………. 58
T2………………………………………. 59
DIFFERENTIAL UNIT………………………………… 61
EXPLODED VIEW………………………………… 61
DISASSEMBLY………………………………….. 62
ASSEMBLY…………………………………….. 64
SPECIAL TOOLS………………………………… 66
T1………………………………………. 66
T2………………………………………. 66
BEVEL PINION…………………………………….. 67
EXPLODED VIEW………………………………… 67
DISASSEMBLY………………………………….. 68
ASSEMBLY…………………………………….. 71
SPECIAL TOOLS………………………………… 77
T1………………………………………. 77
T2………………………………………. 78
T3………………………………………. 78
T4………………………………………. 79
T5………………………………………. 79
T6………………………………………. 80
T7………………………………………. 81
T8………………………………………. 82
T9………………………………………. 82
MANUAL EMERGENCY RELASE…………………………… 83
EXPLODED VIEW………………………………… 83
RELEASE……………………………………… 84
ADJUST………………………………………. 85
MECHANICAL PARKING BRAKE………………………….. 87
EXPLODED VIEW………………………………… 87
DISASSEMBLY………………………………….. 88
ASSEMBLY…………………………………….. 90
EXTERNAL HYDRAULIC NEGATIVE BRAKE………………….. 93
EXPLODED VIEW………………………………… 93
DISASSEMBLY………………………………….. 94
ASSEMBLY…………………………………….. 95
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE…. 97
EXPLODED VIEW………………………………… 97
DISASSEMBLY………………………………….. 98
ASSEMBLY……………………………………..100
INCOMING DRUM BRAKE……………………………….103
EXPLODED VIEW…………………………………103
DISASSEMBLY…………………………………..104
ASSEMBLY……………………………………..106
SPECIAL TOOLS…………………………………108
T1……………………………………….108
T2……………………………………….109
4″ INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS)………..111
EXPLODED VIEW…………………………………111
DISASSEMBLY…………………………………..112
ASSEMBLY……………………………………..116
SPECIAL TOOLS…………………………………122
T1……………………………………….122
T2……………………………………….122
T3……………………………………….123
NORMAL DIFFERENTIAL UNIT…………………………..125
EXPLODED VIEW…………………………………125
DISASSEMBLY…………………………………..126
ASSEMBLY……………………………………..128
SPECIAL TOOLS…………………………………131
T1……………………………………….131
T2……………………………………….131
T3……………………………………….132
T4……………………………………….132
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%)…………133
EXPLODED VIEW…………………………………133
DISASSEMBLY…………………………………..134
ASSEMBLY……………………………………..137
SPECIAL TOOLS…………………………………140
T1……………………………………….140
T2……………………………………….140
T3……………………………………….141
T4……………………………………….141
HYDRAULIC DIFFERENTIAL LOCK………………………..143
EXPLODED VIEW…………………………………143
DISASSEMBLY…………………………………..144
ASSEMBLY……………………………………..147
SPECIAL TOOLS…………………………………149
T1……………………………………….149
T2……………………………………….149
HYDRAULIC NEGATIVE BRAKE…………………………..151
EXPLODED VIEW…………………………………151
DISASSEMBLY…………………………………..152
ASSEMBLY……………………………………..155
INCORPORATED REDUCTION GEAR AND PINION 602…………..161
EXPLODED VIEW…………………………………161
DISASSEMBLY…………………………………..162
ASSEMBLY……………………………………..166
SPECIAL TOOLS…………………………………169
T1……………………………………….169
T2……………………………………….170
T3……………………………………….171
T4……………………………………….172
T5……………………………………….173
T6……………………………………….174

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