Manitou AXLE TYPE 211 Repair Manual – PDF DOWNLOAD

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Manitou AXLE TYPE 211 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Manitou AXLE TYPE 211 Repair Manual – PDF DOWNLOAD

Language : English
Pages :346
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitou AXLE TYPE 211 Repair Manual – PDF DOWNLOAD

CONTENTS 5
INTRODUCTION 11
VERSION TRACKING 12
MANUAL APPLICABILITY AND SUPPORTED MODELS 12
SPECIFICATIONS 13
DEFINITION OF VIEWPOINTS 13
DATA PLATE 13
CONVERSION TABLES 14
TORQUE SPECIFICATIONS 15
COARSE PITCH 15
FINE PITCH 15
WHEEL NUT TIGHTENING TORQUES 16
MAINTENANCE 17
MAINTENANCE POINTS 17
MANDATORY PROCEDURE 19
OIL DRAINING 19
CENTRAL HOUSING 19
PLANETARY GEAR REDUCTION 19
END-STOP PLIER SETTING 20
RETAINING SNAP RING FOR BORES 20
RETAINING SNAP RING FOR SHAFTS 20
INPUT SEAL GREASING 21
Handling instruction greasing 1 21
Handling instruction greasing 2 21
MAINTENANCE INTERVALS 22
LUBRICANT & SEALANT SPECIFICATIONS 23
SAFETY PRECAUTIONS 25
PLANETARY REDUCTION 1:6 AND THE STEERING CASE 27
EXPLODED VIEW 27
DISASSEMBLY 28
ASSEMBLY 34
SPECIAL TOOLS 41
T1 41
T2 42
T3 43
T4 44
T5 45
STEERING CYLINDER 47
EXPLODED VIEW 47
DISASSEMBLY 48
ASSEMBLY 51
SPECIAL TOOLS 58
T1 58
BRAKE: SERVICE BRAKE, NEGATIVE BRAKE, 45% LOCKED AND 100% LOCKED 59
EXPLODED VIEW 59
BRAKE WORKING CONDITIONS 60
SAHR BRAKE A PPLIED 60
SAHR BRAKE RELEASED 61
SERVICE BRAKE APPLIED 62
DIFFERENTIAL LOCK APPLIED 63
EMERGENCY RELEASE INSTRUCTIONS 64
RESET OF FAILS SAFE BRAKE FUNCTION 64
DISASSEMBLY 65
ASSEMBLY 72
BRAKE PISTON GAP CHECK 81
SPECIAL TOOLS 82
T1 82
BRAKE: NEGATIVE BRAKE 4 CUP SPRINGS VERSION 83
EXPLODED VIEW 83
DISASSEMBLY 84
ASSEMBLY 85
NORMAL PRELOADED DIFFERENTIAL UNIT (OLD VERSION) 87
EXPLODED VIEW 87
DISASSEMBLY 88
ASSEMBLY 92
NORMAL PRELOADED DIFFERENTIAL UNIT (INTERMEDIATE VERSION) 97
EXPLODED VIEW 97
DISASSEMBLY 98
ASSEMBLY103
NORMAL PRELOADED DIFFERENTIAL UNIT (LAST VERSION)107
EXPLODED VIEW107
DISASSEMBLY108
ASSEMBLY111
FLANGED REDUCTION GEAR 603 TYPE: INTEGRAL 603 INPUT GEAR115
EXPLODED VIEW115
DISASSEMBLY116
ASSEMBLY120
SPECIAL TOOLS123
T1123
T2124
BEVEL PINION: NORMAL FLANGE AND NUT REVOLUTION COUNTER VERSION125
EXPLODED VIEW125
DISASSEMBLY126
ASSEMBLY129
NORMAL FLANGE VERSION131
REVOLUTION COUNTER VERSION134
SPECIAL TOOLS136
T1136
T2137
T3138
T4139
T5140
RING AND PINION ADJUSTING: STEP FOR PRELOADED DIFFERENTIAL141
EXPLODED VIEW141
INSTALL AND ADJUST142
SWINGING SUPPORT145
EXPLODED VIEW145
DISASSEMBLY146
ASSEMBLY148
PLANETARY REDUCTION: 1:4,23151
EXPLODED VIEW151
DISASSEMBLY152
ASSEMBLY153
BRAKE: INCOMING DISC BRAKE155
EXPLODED VIEW155
DISASSEMBLY156
ASSEMBLY159
CHECKING WEAR AND REPLACING THE BRAKING PADS161
SERVICE AND MECHANICAL PARKING BRAKE163
EXPLODED VIEW163
DISASSEMBLY164
ASSEMBLY170
PARKING BRAKE AND DIFFERENTIAL HYDRAULIC LOCK 100%175
EXPLODED VIEW175
DISASSEMBLY176
ASSEMBLY179
DIFFERENTIAL WITH BLOCK TO SPHERES 100% (OLD VERSION)181
EXPLODED VIEW181
DISASSEMBLY182
ASSEMBLY187
DIFFERENTIAL WITH BLOCK TO SPHERES 100% (LAST VERSION)191
EXPLODED VIEW191
DISASSEMBLY192
ASSEMBLY195
NORMAL DIFFERENTIAL (OLD VERSION)199
EXPLODED VIEW199
DISASSEMBLY200
ASSEMBLY203
NORMAL DIFFERENTIAL (LAST VERSION)207
EXPLODED VIEW207
DISASSEMBLY208
ASSEMBLY212
LIMITED SLIP DIFFERENTIAL UNIT 45% (OLD VERSION)215
EXPLODED VIEW215
DISASSEMBLY216
ASSEMBLY219
LIMITED SLIP DIFFERENTIAL UNIT 45% (LAST VERSION)223
EXPLODED VIEW223
DISASSEMBLY224
ASSEMBLY226
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% UNIT (OLD VERSION)229
EXPLODED VIEW229
DISASSEMBLY230
ASSEMBLY234
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% (INTERMEDIATE VERSION)239
EXPLODED VIEW239
DISASSEMBLY240
ASSEMBLY245
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% (LAST VERSION)249
EXPLODED VIEW249
DISASSEMBLY250
ASSEMBLY253
BEVEL PINION: FLANGED TO REDUCTION GEAR 603257
EXPLODED VIEW257
DISASSEMBLY258
ASSEMBLY260
SPECIAL TOOLS264
T1264
T2265
T3266
RING AND PINION ADJUSTING: VERSION PINION COVER AND SINGLE ARM267
EXPLODED VIEW267
INSTALL AND ADJUST268
RING AND PINION ADJUSTING: VERSION PINION INTEGRAL AND DOUBLE ARM273
EXPLODED VIEW273
INSTALL AND ADJUST274
SEPARATE PINION COVER FOR FLANGED GEARBOX277
EXPLODED VIEW277
DISASSEMBLY278
ASSEMBLY282
CALCULATING PINION BEARINGS ROLLING TORQUE282
CALCULATING PINION CENTER DISTANCE284
SPECIAL TOOLS287
T1287
T2288
T3289
T4290
UNITED PINION COVER FOR FLANGED GEARBOX291
EXPLODED VIEW291
DISASSEMBLY292
ASSEMBLY295
CALCULATING PINION CENTER DISTANCE295
CALCULATING PINION BEARINGS ROLLING TORQUE296
SPECIAL TOOLS300
T1300
T2301
T3302
STEERING KNUCKLE KING PIN PRELOADED BY BELLEVILLE WASHERS303
EXPLODED VIEW303
DISASSEMBLY304
ASSEMBLY307
Special tools310
T1310
SERVICE BRAKE, NEGATIVE BRAKE, 100% DIFFERENTIAL LOCK (NEW VERSION – OPTIONAL)311
EXPLODED VIEW311
BRAKING DISCS WEAR CHECK312
EMERGENCY RELEASE INSTRUCTIONS313
RESET OF FAILS SAFE BRAKE FUNCTION313
DISASSEMBLY314
ASSEMBLY319
BRAKE PISTON GAP CHECK329
SPECIAL TOOLS330
T1330
T2330
SERVICE BRAKE, 100% DIFFERENTIAL LOCK (NEW VERSION – OPTIONAL)331
EXPLODED VIEW331
BRAKING DISCS WEAR CHECK332
DISASSEMBLY333
ASSEMBLY337
BRAKE PISTON GAP CHECK344
SPECIAL TOOLS345

S.M 11/24