Manitou DANA AXLE TYPE 213 Repair Manual 647142EN – PDF DOWNLOAD

Description

Manitou DANA AXLE TYPE 213 Repair Manual 647142EN – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Manitou DANA AXLE TYPE 213 Repair Manual 647142EN – PDF DOWNLOAD

INTRODUCTION:
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on
efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have
been based on a complete overhaul of the unit. However, it is up to the mechanic to decide whether or not it is
necessary to assemble only individual components, when partial repair work is needed. The manual provides a
quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations,
allows accurate work to be performed.All the information needed for correct disassembly, checks and assembly
of each individual component is set out below. In order to remove the differential unit from the vehicle, the
manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed
that the unit has already been removed from the vehicle.
IMPORTANT: In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper
equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and
specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly
clean the unit, removing any encrusted or accumulated grease.

TABLE OF CONTENTS:

Manitou DANA AXLE TYPE 213 Repair Manual 647142EN – PDF DOWNLOAD

INTRODUCTION 5
SPECIFICATIONS 6
DEFINITION OF VIEWPOINTS 6
DATA PLATE 6
CONVERSION TABLES 7
TORQUE SPECIFICATIONS 8
COARSE PITCH 8
FINE PITCH 8
WHEEL NUT TIGHTENING TORQUES 9
MAINTENANCE 10
MAINTENANCE POINTS 10
MAINTENANCE INTERVALS 11
ADJUSTMENT AND CHECKS 11
LUBRICANT & SEALANT SPECIFICATIONS 12
SAFETY PRECAUTIONS 13
AXLE BODY OIL CHANGE PROCEDURE 15
CHECKING BRAKE DISC WEAR 15
CHANGING OIL 16
DRAINING 16
FILLING 16
CHECKING WEAR AND REPLACING THE BRAKING DISCS 17
EXPLODED VIEW 17
DISASSEMBLY 18
ASSEMBLY 22
SPECIAL TOOLS 26
T1 26
T2 26
COMPLETE STEERING CASE 27
EXPLODED VIEW 27
DISASSEMBLY 28
ASSEMBLY 30
SERVICE BRAKE AND NEGATIVE PARKING BRAKE 33
EXPLODED VIEW 33
RELEASE 34
ADJUST 34
DISASSEMBLY 35
ASSEMBLY 38
SPECIAL TOOLS 43
T1 43
DOUBLE U-JOINT 45
EXPLODED VIEW 45
DISASSEMBLY 46
ASSEMBLY 47
SPECIAL TOOLS 48
T1 48
T2 48
4 Dana Holding Corporation ASM-0026E – 213 Axle Service Manual
PLANETARY REDUCTION GEAR 49
EXPLODED VIEW 49
DISASSEMBLY 50
ASSEMBLY 54
SPECIAL TOOLS 57
T1 57
T2 57
T3 58
T4 59
T5 60
T6 60
STEERING CYLINDER 61
EXPLODED VIEW 61
DISASSEMBLY 62
ASSEMBLY 65
SPECIAL TOOLS 71
T1 71
T2 71
DIFFERENTIAL UNIT 73
EXPLODED VIEW 73
DISASSEMBLY 74
INSTALL AND ADJUST 78
SPECIAL TOOLS 83
T1 83
T2 84
T3 84
BEVEL PINION 85
EXPLODED VIEW 85
DISASSEMBLY 86
INSTALL AND ADJUST 89
SPECIAL TOOLS 94
T1 94
T2 95
T3 96
T4 97
T5 98
HYDRAULIC DIFFERENTIAL UNIT 99
EXPLODED VIEW 99
DISASSEMBLY 100
ASSEMBLY 105
SPECIAL TOOLS 108
T1 108
T2 109
LIMITED SLIP DIFFERENTIAL UNIT 45% 111
EXPLODED VIEW 111
DISASSEMBLY 112
ASSEMBLY 114

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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