Manitou Engine D1503 D1703 D1803 V2003 V2203 V2403 Repair Manual_647005EN – PDF DOWNLOAD

Description

Manitou Engine D1503 D1703 D1803 V2003 V2203 V2403 Repair Manual_647005EN – PDF DOWNLOAD

FILE DETAILS:

Manitou Engine D1503 D1703 D1803 V2003 V2203 V2403 Repair Manual_647005EN – PDF DOWNLOAD

Language : English
Pages : 194
Downloadable : Yes
File Type : PDF
Size: 5.83 MB

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

https://vimeo.com/777274602

DESCRIPTION:

Manitou Engine D1503 D1703 D1803 V2003 V2203 V2403 Repair Manual_647005EN – PDF DOWNLOAD

ENGINE
D1503-M
D1703-M
D1703-M-BG
D1803-M
D1803-M-DI
V2003-M
V2003-M-BG
V2003-M-T-BG
V2203-M
V2203-M-BG
V2403-M
V2403-M-BG
V2403-M-DI
V2403-M-DI-T
V2403-M-T

TO THE READER
This Workshop Manual tells the servicing personnel about the mechanism, servicing and
maintenance of the 03-M-E3B, the 03-M-DI-E3B and the 03-M-E3BG series. It contains 4 parts:
“Information”, “General”, “Mechanism” and “Servicing”.
 Information
This section contains information below.
• Safety First
• Specification
• Dimensions
• Wiring Diagram
 General
This section contains information below.
• Engine Identification
• General Precautions
• Maintenance Check List
• Check and Maintenance
• Special Tools
 Mechanism
This section contains information on the structure and the function of the unit. Before you continue
with the subsequent sections, make sure that you read this section.
Refer to Workshop Manual (Code No. 9Y021-01870) for the diesel engine mechanism that this
workshop manual does not include.
 Servicing
This section contains information below.
• Troubleshooting
• Servicing Specifications
• Tightening Torques
• Checking, Disassembling and Servicing
All illustrations, photographs and specifications contained in this manual are of the newest
information available at the time of publication.
KUBOTA reserves the right to change all information at any time without notice.
Since this manual includes many models, information or illustrations and photographs can show
more than one model.

TABLE OF CONTENTS:

Manitou Engine D1503 D1703 D1803 V2003 V2203 V2403 Repair Manual_647005EN – PDF DOWNLOAD

PdG_647005EN…………………………………………………………………….. 1
9Y111-02574_V07-2014EN……………………………………………………………. 3
03-M-E3B SERIES,03-M-DI-E3B SERIES,03-M-E3BG SERIES………………………………. 0
TO THE READER…………………………………………………………….. 3
I INFORMATION…………………………………………………………….. 5
INFORMATION…………………………………………………………… 6
1. SAFETY FIRST……………………………………………………. 7
2. SPECIFICATION…………………………………………………… 10
3. DIMENSIONS……………………………………………………… 21
4. WIRING DIAGRAM………………………………………………….. 27
G GENERAL………………………………………………………………… 28
GENERAL………………………………………………………………. 29
1. ENGINE IDENTIFICATION……………………………………………. 30
[1] MODEL NAME AND OLD ENGINE SERIAL NUMBER……………………….. 30
[2] MODEL NAME AND NEW ENGINE SERIAL NUMBER……………………….. 31
[3] E3B ENGINE…………………………………………………. 33
[4] CYLINDER NUMBER…………………………………………….. 33
2. GENERAL PRECAUTIONS……………………………………………… 34
3. MAINTENANCE CHECK LIST…………………………………………… 35
4. CHECK AND MAINTENANCE……………………………………………. 38
[1] DAILY CHECK POINTS………………………………………….. 38
[2] CHECK POINTS FOR THE INITIAL 50 HOURS…………………………. 40
[3] CHECK POINTS FOR EVERY 50 HOURS………………………………. 42
[4] CHECK POINTS FOR EVERY 100 HOURS……………………………… 43
[5] CHECK POINTS FOR EVERY 150 HOURS……………………………… 45
[6] CHECK POINTS FOR EVERY 200 HOURS……………………………… 47
[7] CHECK POINTS FOR EVERY 400 HOURS……………………………… 50
[8] CHECK POINTS FOR EVERY 500 HOURS……………………………… 52
[9] CHECK POINTS FOR EVERY 1 OR 2 MONTHS………………………….. 54
[10] CHECK POINTS FOR EVERY YEAR…………………………………. 56
[11] CHECK POINTS FOR EVERY 800 HOURS…………………………….. 57
[12] CHECK POINTS FOR EVERY 1500 HOURS……………………………. 58
[13] CHECK POINTS FOR EVERY 3000 HOURS……………………………. 61
[14] CHECK POINTS FOR EVERY 2 YEARS………………………………. 64
5. SPECIAL TOOLS…………………………………………………… 68
1 ENGINE…………………………………………………………………. 77
MECHANISM…………………………………………………………….. 78
1. ENGINE BODY…………………………………………………….. 79
[1] PISTON…………………………………………………….. 79
[2] BUILT-IN DYNAMIC BALANCER (BALANCER MODEL ONLY)………………… 80
[3] HALF-FLOATING HEAD COVER…………………………………….. 81
2. COOLING SYSTEM………………………………………………….. 82
[1] BOTTOM BYPASS SYSTEM………………………………………… 82
3. FUEL SYSTEM…………………………………………………….. 83
[1] GOVERNOR…………………………………………………… 83
[2] SMOKE REDUCTION DEVICE (S.R.D.)………………………………. 83
4. TURBOCHARGER SYSTEM……………………………………………… 85
[1] BOOST COMPENSATOR…………………………………………… 85
SERVICING…………………………………………………………….. 86
1. TROUBLESHOOTING…………………………………………………. 87
[1] ENGINE BODY………………………………………………… 87
[2] ELECTRONIC GOVERNOR…………………………………………. 94
2. SERVICING SPECIFICATIONS…………………………………………. 97
3. TIGHTENING TORQUES……………………………………………….107
[1] TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR GENERAL USE……..107
[2] TIGHTENING TORQUES OF THE SCREWS, BOLTS AND NUTS FOR SPECIAL USE….108
4. CHECKING, DISASSEMBLING AND SERVICING………………………………110
[1] CHECKING AND ADJUSTING……………………………………….110
(1) Engine Body……………………………………………..110
(2) Lubricating System……………………………………….113
(3) Cooling System…………………………………………..113
(4) Fuel System……………………………………………..116
(5) Electrical System………………………………………..124
(6) Turbocharger…………………………………………….128
(7) Electronic Governor………………………………………129
[2] DISASSEMBLING AND ASSEMBLING………………………………….134
(1) Draining Engine Oil and Coolant……………………………134
(2) External Components………………………………………135
(3) Cylinder Head and Valves………………………………….136
(4) Gear Case and Timing Gears………………………………..142
(5) Piston and Connecting Rod…………………………………152
(6) Flywheel and Crankshaft…………………………………..159
(7) Starter…………………………………………………162
(8) Alternator………………………………………………163
[3] SERVICING…………………………………………………..164
(1) Cylinder Head and Valves………………………………….164
(2) Timing Gears…………………………………………….172
(3) Piston and Connecting Rod…………………………………178
(4) Crankshaft………………………………………………182
(5) Cylinder………………………………………………..187
(6) Oil Pump………………………………………………..189
(7) Starter…………………………………………………189
(8) Alternator………………………………………………192

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V