Manitou Gear Box HSE07-10 Lift Truck Repair Manual 647409 – PDF DOWNLOAD

Description

Manitou Gear Box HSE07-10 Lift Truck Repair Manual 647409 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Manitou Gear Box HSE07-10 Lift Truck Repair Manual 647409 – PDF DOWNLOAD

FOREWORD:

• This manual has been prepared to provide the customer and the maintenance personnel with information and
  instructions on the maintenance and repair of the SPICER OFF-HIGWAY PRODUCTS product.
• Extreme care has been exercised in the design, selection of materials, and manufacturing of these units. The
  slight outlay in personal attention and cost required to provide regular and proper lubrication, inspection at stated
  intervals, and such adjustments as may be indicated, will be reimbursed many times in low cost op eration and
  trouble-free service.
• In order to become familiar with the various parts of the product, its principle of operation, troubleshooting and
  adjustments, it is urged that the mechanic studies the instructions in this manual carefully and uses it as a reference
  when performing maintenance and repair operations.
• Whenever repair or replacement of component parts is required, only SPICER OFF-HIGHWAY PRODUCTS approved
  parts as listed in the applicable parts manual should be used. Use of “will-fi t” or non-approved parts may
  endanger proper operation and performance of the equipment. SPICER OFF-HIGHWAY PRODUCTS does not
  warrant repair or replacement parts, nor failures resulting from the use of parts which are not supplied or approved
  by SPICER OFF-HIGHWAY PRODUCTS.

TABLE OF CONTENTS:

Manitou Gear Box HSE07-10 Lift Truck Repair Manual 647409 – PDF DOWNLOAD

TOWING OR PUSHING I
FOREWORD II
1 SAFETY PRECAUTIONS 1-4
2 CLEANING AND INSPECTION 2-5
2 1 CLEANING 2-6
2 1 1 BEARINGS 2-6
2 1 2 HOUSINGS 2-6
2 2 INSPECTION 2-6
2 2 1 BEARINGS 2-6
2 2 2 OIL SEALS, GASKETS, etc 2-7
2 2 3 GEARS & SHAFTS 2-7
2 2 4 HOUSINGS, COVERS, etc 2-7
2 3 LEGEND SYMBOLS 2-7
3 TECHNICAL SPECIFICATIONS 3-8
3 1 IDENTIFICATION OF THE UNIT 3-9
3 2 WEIGHT, DIMENSIONS, OIL CAPACITY 3-9
3 3 TIGHTENING TORQUES 3-10
3 3 1 TORQUE SPECIFICATIONS FOR LUBRICATED OR PLATED THREADS 3-11
3 3 2 ELASTIC STOP NUT TORQUE 3-11
3 3 3 TORQUE TABLE FOR PLUGS (O-RING PORTS) 3-11
3 3 4 TORQUE TABLE FOR PIPE PLUGS 3-11
3 3 5 PERMANENT METRIC PLUG TORQUE CHART 3-11
3 4 PRESSURE AND TEMPERATURE SPECIFICATIONS 3-12
3 5 ELECTRICAL SPECIFICATIONS 3-12
HSE07/10 07/06
3 6 HYDRAULIC COOLER LINES SPECIFICATIONS 3-12
4 MAINTENANCE 4-13
4 1 OIL SPECIFICATION 4-14
4 1 1 Recommended lubricants 4-14
4 2 MAINTENANCE INTERVALS 4-14
4 2 1 Daily 4-14
4 2 2 Normal drain period 4-14
4 3 SERVICING MACHINE AFTER COMPONENTS OVERHAUL 4-15
5 INSTALLATION DETAILS 5-16
5 1 EXTERNAL PLUMBING 5-17
5 2 PUMP & DRAIN LINE SPECIFICATIONS 5-17
5 3 SPEED SENSOR INSTALLATION 5-17
6 OPERATION OF THE TRANSMISSION 6-18
6 1 THE TRANSMISSION ASSEMBLY 6-19
6 1 1 The transmission charging pump 6-20
6 1 2 The range clutches 6-20
6 1 3 The output sections 6-21
6 1 4 The control valve 6-21
6 1 5 SAHR BRAKE 6 22
6 2 POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT 6-23
6 2 1 Neutral 6-23
6 2 2 1st speed 6-25
6 2 3 2nd speed 6-27
6 3 GEAR AND CLUTCH LAY-OUT 6-29
HSE07/10 07/06
7 TROUBLESHOOTING 7-30
7 1 THE TRANSMISSION 7-31
7 2 TROUBLESHOOTING PROCEDURES 7-31
7 2 1 PRESSURE TEST 7-31
7 2 2 MECHANICAL AND ELECTRICAL CHECKS 7-31
7 2 3 HYDRAULIC CHECKS 7-31
7 3 TROUBLESHOOTING GUIDE 7-32
7 3 1 LOW CLUTCH PRESSURE 7-32
7 4 CHECK POINTS 7-33
8 SECTIONAL VIEWS AND PARTS IDENTIFICATION 8-35
MOTOR ADAPTER GROUP 8-36
HYDRAULIC MOTOR CASE GROUP 8-38
TRANSMISSION CASE GROUP 8-40
INPUT & 2ND SHAFT GROUP 8-42
IDLER & 1ST SHAFT GROUP 8-44
OUTPUT SHAFT GROUP 8-46
OUTPUT FLANGE GROUP 8-48
LUBE PUMP GROUP 8-50
AXLE ADAPTER GROUP 8-52
INTEGRATED VALVE GROUP 8-54
9 ASSEMBLY INSTRUCTIONS 9-56
10 DISASSEMBLY AND REASSEMBLY OF THE TRANSMISSION 10-63

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V