Manitou Gear Box HSE07-10 Repair Manual_647409EN – PDF DOWNLOAD

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Manitou Gear Box HSE07-10 Repair Manual_647409EN – PDF DOWNLOAD

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Manitou Gear Box HSE07-10 Repair Manual_647409EN – PDF DOWNLOAD

Language : English
Pages : 100
Downloadable : Yes
File Type : PDF
Size: 9.4 MB

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DESCRIPTION:

Manitou Gear Box HSE07-10 Repair Manual_647409EN – PDF DOWNLOAD

FOREWORD:

This manual has been prepared to provide the customer and the maintenance personnel with information and
instructions on the maintenance and repair of the SPICER OFF-HIGWAY PRODUCTS product.
Extreme care has been exercised in the design, selection of materials, and manufacturing of these units. The
slight outlay in personal attention and cost required to provide regular and proper lubrication, inspection at stated
intervals, and such adjustments as may be indicated, will be reimbursed many times in low cost op eration and
trouble-free service.
In order to become familiar with the various parts of the product, its principle of operation, troubleshooting and
adjustments, it is urged that the mechanic studies the instructions in this manual carefully and uses it as a reference
when performing maintenance and repair operations.

TABLE OF CONTENTS:

Manitou Gear Box HSE07-10 Repair Manual_647409EN – PDF DOWNLOAD

TOWING OR PUSHING……………………………………………………………………………………………….I
FOREWORD …………………………………………………………………………………………………..II
1. SAFETY PRECAUTIONS ……………………………………………………………………………………. 1-4
2. CLEANING AND INSPECTION……………………………………………………………………………. 2-5
2.1 CLEANING …………………………………………………………………………………………………………………… 2-6
2.1.1 BEARINGS …………………………………………………………………………………………………………… 2-6
2.1.2 HOUSINGS…………………………………………………………………………………………………………… 2-6
2.2 INSPECTION …………………………………………………………………………………………………………………. 2-6
2.2.1 BEARINGS …………………………………………………………………………………………………………… 2-6
2.2.2 OIL SEALS, GASKETS, etc…………………………………………………………………………………….. 2-7
2.2.3 GEARS & SHAFTS………………………………………………………………………………………………… 2-7
2.2.4 HOUSINGS, COVERS, etc……………………………………………………………………………………… 2-7
2.3 LEGEND SYMBOLS……………………………………………………………………………………………………….. 2-7
3. TECHNICAL SPECIFICATIONS…………………………………………………………………………… 3-8
3.1 IDENTIFICATION OF THE UNIT ………………………………………………………………………………………. 3-9
3.2 WEIGHT, DIMENSIONS, OIL CAPACITY…………………………………………………………………………… 3-9
3.3 TIGHTENING TORQUES ………………………………………………………………………………………………. 3-10
3.3.1 TORQUE SPECIFICATIONS FOR LUBRICATED OR PLATED THREADS…………………..3-11
3.3.2 ELASTIC STOP NUT TORQUE…………………………………………………………………………….. 3-11
3.3.3 TORQUE TABLE FOR PLUGS (O-RING PORTS)……………………………………………………. 3-11
3.3.4 TORQUE TABLE FOR PIPE PLUGS………………………………………………………………………. 3-11
3.3.5 PERMANENT METRIC PLUG TORQUE CHART …………………………………………………….. 3-11
3.4 PRESSURE AND TEMPERATURE SPECIFICATIONS……………………………………………………… 3-12
3.5 ELECTRICAL SPECIFICATIONS……………………………………………………………………………………. 3-12
HSE07/10 07/06
3.6 HYDRAULIC COOLER LINES SPECIFICATIONS. …………………………………………………………… 3-12
4. MAINTENANCE …………………………………………………………………………………………….. 4-13
4.1 OIL SPECIFICATION…………………………………………………………………………………………………….. 4-14
4.1.1 Recommended lubricants ……………………………………………………………………………………… 4-14
4.2 MAINTENANCE INTERVALS…………………………………………………………………………………………. 4-14
4.2.1 Daily …………………………………………………………………………………………………………………. 4-14
4.2.2 Normal drain period ……………………………………………………………………………………………… 4-14
4.3 SERVICING MACHINE AFTER COMPONENTS OVERHAUL……………………………………………. 4-15
5. INSTALLATION DETAILS………………………………………………………………………………….. 5-16
5.1 EXTERNAL PLUMBING………………………………………………………………………………………………… 5-17
5.2 PUMP & DRAIN LINE SPECIFICATIONS………………………………………………………………………… 5-17
5.3 SPEED SENSOR INSTALLATION ………………………………………………………………………………….. 5-17
6. OPERATION OF THE TRANSMISSION………………………………………………………………. 6-18
6.1 THE TRANSMISSION ASSEMBLY…………………………………………………………………………………. 6-19
6.1.1 The transmission charging pump……………………………………………………………………………. 6-20
6.1.2 The range clutches ………………………………………………………………………………………………. 6-20
6.1.3 The output sections …………………………………………………………………………………………….. 6-21
6.1.4 The control valve …………………………………………………………………………………………………. 6-21
6.1.5 SAHR BRAKE……………………………………………………………………………………………………… 6.22
6.2 POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT …………………………… 6-23
6.2.1 Neutral ………………………………………………………………………………………………………………. 6-23
6.2.2 1st speed ……………………………………………………………………………………………………………. 6-25
6.2.3 2nd speed …………………………………………………………………………………………………………… 6-27
6.3 GEAR AND CLUTCH LAY-OUT……………………………………………………………………………………… 6-29
HSE07/10 07/06
7. TROUBLESHOOTING………………………………………………………………………………………. 7-30
7.1 THE TRANSMISSION ……………………………………………………………………………………………………7-31
7.2 TROUBLESHOOTING PROCEDURES ……………………………………………………………………………7-31
7.2.1 PRESSURE TEST………………………………………………………………………………………………..7-31
7.2.2 MECHANICAL AND ELECTRICAL CHECKS……………………………………………………………7-31
7.2.3 HYDRAULIC CHECKS ………………………………………………………………………………………….7-31
7.3 TROUBLESHOOTING GUIDE ………………………………………………………………………………………..7-32
7.3.1 LOW CLUTCH PRESSURE …………………………………………………………………………………..7-32
7.4 CHECK POINTS ……………………………………………………………………………………………………………7-33
8. SECTIONAL VIEWS AND PARTS IDENTIFICATION ……………………………………………. 8-35
MOTOR ADAPTER GROUP ………………………………………………………………………….. 8-36
HYDRAULIC MOTOR CASE GROUP …………………………………………………………….. 8-38
TRANSMISSION CASE GROUP ……………………………………………………………………. 8-40
INPUT & 2ND SHAFT GROUP ………………………………………………………………………. 8-42
IDLER & 1ST SHAFT GROUP……………………………………………………………………….. 8-44
OUTPUT SHAFT GROUP……………………………………………………………………………… 8-46
OUTPUT FLANGE GROUP …………………………………………………………………………… 8-48
LUBE PUMP GROUP……………………………………………………………………………………. 8-50
AXLE ADAPTER GROUP……………………………………………………………………………… 8-52
INTEGRATED VALVE GROUP ………………………………………………………………………. 8-54
9. ASSEMBLY INSTRUCTIONS…………………………………………………………………………….. 9-56
10. DISASSEMBLY AND REASSEMBLY OF THE TRANSMISSION………………………… 10-63

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