Manitou HYDROSTATIC MOTOR H1 060-080-110-160-250 Repair Manual 647069 – PDF DOWNLOAD

Description

Manitou HYDROSTATIC MOTOR H1 060-080-110-160-250 Repair Manual 647069 – PDF DOWNLOAD

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DESCRIPTION:

Manitou HYDROSTATIC MOTOR H1 060-080-110-160-250 Repair Manual 647069 – PDF DOWNLOAD

About this manual:

This manual details the major repair procedures for H1 bent axis motors. These include the complete
disassembly, inspection, and reassembly of the unit. Where rework of worn or damaged components is
possible, specifications appear to ensure these parts meet factory tolerances.

TABLE OF CONTENTS:

Manitou HYDROSTATIC MOTOR H1 060-080-110-160-250 Repair Manual 647069 – PDF DOWNLOAD

Introduction
About this manual 5
General Instructions 5
Safety precautions 6
Symbols used in Danfoss literature 7
Disassembly
Proportional controls disassembly 8
Two-position controls disassembly 9
Disassembly of controls with PCOR 10
Electric proportional controls M1CA/M2CA and L1BA/L2BA 11
Electric proportional controls D1MA/D2MA and K1KA/K2KA 12
Two-position controls T*D* and P*D* 14
Two-position controls T*G* and P*G* 15
Two-position control E*AA 16
Two-position controls HEHE and HFHF 17
Two-position control THHA 18
Two-position control THHB 19
Two-position control DHMA 20
Two-position control DHMH 21
Two-position control KHKA 22
Two-position control KHKH 23
Two-position controls MHCA and LHBA 24
Minimum displacement limiter 25
Maximum displacement limiter—two-position control 25
Speed Sensor 26
Servo piston cover—proportional controls 27
Loop flushing spool and charge relief valve 28
End-cap and servo piston—proportional control 29
End cap and servo piston—two-position controls 31
Cylinder block and sync Shaft assembly 32
Shaft assembly 33
Inspection
Overview 34
Shaft assembly 34
Pistons and piston rings inspection 34
Synchronizing shaft 35
Cylinder block 35
Bearing plate 35
Valve segment 36
Endcap 36
Housing 37
Control shuttle valve 37
Optional Minimum displacement limiter 37
Servo piston 38
Control 38
Assembly
Overview 39
Piston ring 39
Shaft in housing 40
Synchronizing shaft 41
Pistons and cylinder block 42
Bearing plate 43
Servo piston and valve segment—proportional control 44
Servo piston and valve segment—two position control 46
End-cap assembly 47
Loop flushing charge relief valve and spool 48
Shaft seal 49
Servo cover—proportional control 50
Repair Instructions
H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250
Contents
© Danfoss | April 2018 11020692 | AX00000153en-US0701 | 3
Speed sensor 51
Minimum displacement limiter 52
Maximum displacement limiter—two-position control 53
Electric proportional controls M1CA/M2CA and L1BA/L2BA 54
Electric proportional controls D1M1/D2M2 and K1K1/K2K2 56
Two-position controls T*D* and P*D* 58
Two-position controls T*G* and P*G* 59
Two-position control E*AA 60
Two-position controls HEHE and HFHF 61
Two-position control THHA 62
Two-position control THHB 63
Two-position control DHMA 64
Two-position control DHMH 65
Two-position control KHKA 66
Two-position control KHKH 67
Two-position controls MHCA and LHBA 68
Proportional controls installation 69
Two-position controls installation 70
Controls with PCOR installation 71
Start-up Procedures
Overview 72
Initial startup procedures 72
Adjustments 72
Pressure measurements 72
Port locations
Ports and Gauge Information 73
Torque chart
Fasteners and plugs 75
Fastener size and torque chart 76
Plug size and torque chart 76

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