Manitou HYDROSTATIC PUMP H1 045/053/060/068 REPAIR MANUAL – PDF DOWNLOAD

Description

Manitou HYDROSTATIC PUMP H1 045/053/060/068 REPAIR MANUAL – PDF DOWNLOAD

FILE DETAILS:

Manitou HYDROSTATIC PUMP H1 045/053/060/068 REPAIR MANUAL – PDF DOWNLOAD

Language : English
Pages :66
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitou HYDROSTATIC PUMP H1 045/053/060/068 REPAIR MANUAL – PDF DOWNLOAD

Contents 3
Introduction 5
Overview 5
General instructions 5
Remove the unit 5
Keep it clean 5
Lubricate moving parts 5
Replace all O-rings and gaskets 5
Secure the unit 5
Safety Precautions 6
Unintended machine movement 6
Flammable cleaning solvents 6
Fluid under pressure 6
Personal safety 6
Symbols used in Danfoss literature 7
Disassembly 8
Shaft Seal Removal 8
Input Shaft 9
EDC Angle Sensor Removal 9
Control Removal 9
Control Disassembly10
Remove the Automotive Control11
Auxiliary Pad or End Cover Removal12
Charge Pump Removal15
Pressure Limiter Removal15
Charge Pressure Relief Valve Removal16
High Pressure Relief Valve Removal16
Endcap Removal17
Cylinder Block Kit Removal18
Servo Sleeve Removal19
Servo Piston Removal22
Swashplate and Swashplate Bearing Removal22
Servo Piston Disassembly23
Cylinder Kit24
Disassemble the cylinder block kit24
Block spring removal24
Inspection26
Overview26
Pistons and Slippers26
Ball Guide, Slipper Retainer, and Hold-Down Pins26
Block Spring, and Washers26
Cylinder Block27
Shaft27
Shaft Bearing27
Swashplate28
Valve Plate28
Endcap29
Housing29
Pressure Limiter30
HPRV Valve30
Cradle Bearings31
Optional Displacement Limiter32
Charge Pressure Relief Valve32
Servo Piston Assembly32
Control33
Assembly34
Overview34
Shaft and Seal Installation34
Cradle Bearings and Swashplate Installation35
Servo Piston Assembly37
Servo Piston Installation38
Servo Cylinder Installation38
Cylinder Kit Assembly40
Cylinder Kit Installation41
Timing Pin and Endcap Bushing Installation41
Endcap Bushing Installation tools42
Endcap Bushing Orientation43
Valve Plate and Endcap Installation43
Charge Pump Installation45
Auxiliary Pad or End Cover Installation46
Charge Pressure Relief Valve Installation48
Pressure Limiter Installation48
HPRV Valve Installation49
Optional Displacement Limiter Installation50
EDC Angle Sensor Assembly50
EDC Control with Angle Sensor Installation51
Control Assembly53
Control Installation55
MDC Control56
Automotive Control Installation59
Startup procedures61
Overview61
Initial Startup Procedures61
Adjustments61
Pressure Measurements61
Port locations62
Port Locations and Gauge Installation62
Torque chart63
Fastener Size and Torque Chart63
Plug Size and Torque Chart63
Fasteners and Plugs64

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