Manitou Hydrostatic Pump H1 045-053-060-068 Repair Manual – PDF

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Manitou Hydrostatic Pump H1 045-053-060-068 Repair Manual 647039EN – PDF DOWNLOAD

FILE DETAILS:

Manitou Hydrostatic Pump H1 045-053-060-068 Repair Manual 647039EN – PDF DOWNLOAD

Language : English
Pages : 66
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitou Hydrostatic Pump H1 045-053-060-068 Repair Manual 647039EN – PDF DOWNLOAD

Contents................................................ 3
Introduction............................................ 5
	Overview............................................ 5
	General instructions................................ 5
		Remove the unit................................. 5
		Keep it clean................................... 5
		Lubricate moving parts.......................... 5
		Replace all O-rings and gaskets................. 5
		Secure the unit................................. 5
	Safety Precautions.................................. 6
		Unintended machine movement..................... 6
		Flammable cleaning solvents..................... 6
		Fluid under pressure............................ 6
			Personal safety............................. 6
	Symbols used in Danfoss literature.................. 7
Disassembly............................................. 8
	Shaft Seal Removal.................................. 8
	Input Shaft......................................... 9
	EDC Angle Sensor Removal............................ 9
	Control Removal..................................... 9
	Control Disassembly.................................10
	Remove the Automotive Control.......................11
	Auxiliary Pad or End Cover Removal..................12
	Charge Pump Removal.................................15
	Pressure Limiter Removal............................15
	Charge Pressure Relief Valve Removal................16
	High Pressure Relief Valve Removal..................16
	Endcap Removal......................................17
	Cylinder Block Kit Removal..........................18
	Servo Sleeve Removal................................19
	Servo Piston Removal................................22
	Swashplate and Swashplate Bearing Removal...........22
	Servo Piston Disassembly............................23
	Cylinder Kit........................................24
		Disassemble the cylinder block kit..............24
		Block spring removal............................24
Inspection..............................................26
	Overview............................................26
	Pistons and Slippers................................26
	Ball Guide, Slipper Retainer, and Hold-Down Pins....26
	Block Spring, and Washers...........................26
	Cylinder Block......................................27
	Shaft...............................................27
	Shaft Bearing.......................................27
	Swashplate..........................................28
	Valve Plate.........................................28
	Endcap..............................................29
	Housing.............................................29
	Pressure Limiter....................................30
	HPRV Valve..........................................30
	Cradle Bearings.....................................31
	Optional Displacement Limiter.......................32
	Charge Pressure Relief Valve........................32
	Servo Piston Assembly...............................32
	Control.............................................33
Assembly................................................34
	Overview............................................34
	Shaft and Seal Installation.........................34
	Cradle Bearings and Swashplate Installation.........35
	Servo Piston Assembly...............................37
	Servo Piston Installation...........................38
	Servo Cylinder Installation.........................38
	Cylinder Kit Assembly...............................40
	Cylinder Kit Installation...........................41
	Timing Pin and Endcap Bushing Installation..........41
	Endcap Bushing Installation tools...................42
	Endcap Bushing Orientation..........................43
	Valve Plate and Endcap Installation.................43
	Charge Pump Installation............................45
	Auxiliary Pad or End Cover Installation.............46
	Charge Pressure Relief Valve Installation...........48
	Pressure Limiter Installation.......................48
	HPRV Valve Installation.............................49
	Optional Displacement Limiter Installation..........50
	EDC Angle Sensor Assembly...........................50
	EDC Control with Angle Sensor Installation..........51
	Control Assembly....................................53
	Control Installation................................55
	MDC Control.........................................56
	Automotive Control Installation.....................59
Startup procedures......................................61
	Overview............................................61
	Initial Startup Procedures..........................61
	Adjustments.........................................61
	Pressure Measurements...............................61
Port locations..........................................62
	Port Locations and Gauge Installation...............62
Torque chart............................................63
	Fastener Size and Torque Chart......................63
	Plug Size and Torque Chart..........................63
	Fasteners and Plugs.................................64

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