Manitou HYDROSTATIC PUMP H1 069 TO 165 Lift Truck Repair Manual 647424 – PDF DOWNLOAD

Description

Manitou HYDROSTATIC PUMP H1 069 TO 165 Lift Truck Repair Manual 647424 – PDF DOWNLOAD

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DESCRIPTION:

Manitou HYDROSTATIC PUMP H1 069 TO 165 Lift Truck Repair Manual 647424 – PDF DOWNLOAD

• This manual details major repair procedures for H1 pumps. These include the complete disassembly,
  inspection, and reassembly of the unit. Where rework of worn or damaged components is possible,
  specifications appear to ensure these parts meet factory tolerances. Only Danfoss Global Service Partners
  (GSPs) are authorized to perform major repairs. Danfoss trains Global Service Partners and certifies their
  facilities on a regular basis.
• Minor repair procedures, adjustments, and troubleshooting information appear in the
  069/078/089/100/115/130/147/165 H1 Closed Circuit Axial Piston Pumps Service Manual, 520L0848. Minor
  repairs include service operations you can perform without removing the unit’s endcap. Removal of the
  endcap voids your warranty.

TABLE OF CONTENTS:

Manitou HYDROSTATIC PUMP H1 069 TO 165 Lift Truck Repair Manual 647424 – PDF DOWNLOAD

Introduction
Overview 5
General instructions 5
Remove the unit 5
Lubricate moving parts 5
Replace all O-rings and gaskets 5
Safety Precautions 6
Unintended machine movement 6
Flammable cleaning solvents 6
Fluid under pressure 6
Personal safety 6
Symbols used in Danfoss literature 7
Disassembly
Shaft Seal Removal 8
Input Shaft Removal 9
EDC Angle Sensor Removal 9
EDC/MDC Control Removal 9
EDC/MDC Control Disassembly 10
Automotive Control Removal 11
Optional Integrated Filter Removal 12
Auxiliary Pad or End Cover Removal 14
Charge Pump Removal 16
Pressure Limiter Valve Removal 16
Charge Pressure Relief Valve Removal 17
High Pressure Relief Valve Removal 18
Endcap Removal 18
Cylinder Block Kit Removal 20
Optinal Displacement Limiter 21
Servo Cylinder Removal 22
Servo Piston Removal 23
Servo Piston Disassembly 23
Swashplate and Cradle Bearings Removal 24
Cylinder Block Kit 25
Disassemble the cylinder block kit 25
Block spring removal 26
Inspection
Overview 28
Pistons and Slippers 28
Ball Guide and Slipper Retainer 28
Block Spring and Washers 28
Cylinder Block 29
Shaft 29
Shaft Bearing 29
Swashplate 30
Cradle Bearings 30
Valve Plate 30
Endcap 31
Housing 31
Pressure Limiter 32
HPRV Valve 32
Optional Displacement Limiter 33
Charge Pressure Relief Valve 33
Servo Piston Assembly 34
Control 34
Automotive control 34
Optional Integrated Filter 35
Assembly
Overview 36
Repair Instructions
H1 – 069/078, 089/100, 115/130, 147/165 Axial Piston Pumps
Contents
© Danfoss | May 2018 520L0874 | AX00000190en-US0302 | 3
Cradle Bearings, Swashplate, and Filter Screen Installation 36
Servo Piston Assembly 37
Servo Piston Installation 37
Servo Cylinder Installation 38
Optinal Displacement Limiter 39
Install Optional Hold down Clamp 39
Hold Down Clamp Dimensions 40
Shaft and Seal Installation 41
Cylinder Kit Assembly 42
Cylinder Kit Installation 44
Level Swashplate 45
Endcap Bushing Installation 45
Valve Plate and Endcap Installation 46
Charge Pump Installation 48
Auxiliary Pad or End Cover Installation 49
Charge Pressure Relief Valve Installation 50
Pressure Limiter Valve Installation 50
HPRV Valve Installation 51
Optional Displacement Limiter Installation 52
EDC Control Assembly 53
EDC Control Installation 54
EDC Angle Sensor Assembly 55
EDC Control with Angle Sensor Installation 56
MDC Control 58
Automotive Control Installation 61
Optional Integrated Filter Installation 62
Startup procedures
Overview 65
Initial Startup Procedures 65
Adjustments 65
Pressure Measurements 65
Port locations
Port Locations and Gauge Installation 66
Torque chart
Fastener Size and Torques 68
Plug Size and Torques 68
Fasteners and Plugs 69

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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