Manitou Hydrostatic Pump H1 069 TO 165 Repair Manual – PDF

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Manitou Hydrostatic Pump H1 069 TO 165 Repair Manual_647424 – PDF DOWNLOAD

FILE DETAILS:

Manitou Hydrostatic Pump H1 069 TO 165 Repair Manual_647424 – PDF DOWNLOAD

Language : English
Pages : 70
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitou Hydrostatic Pump H1 069 TO 165 Repair Manual_647424 – PDF DOWNLOAD

Contents........................................................... 3
Introduction....................................................... 5
	Overview....................................................... 5
	General instructions........................................... 5
		Remove the unit............................................ 5
		Lubricate moving parts..................................... 5
		Replace all O-rings and gaskets............................ 5
	Safety Precautions............................................. 6
		Unintended machine movement................................ 6
		Flammable cleaning solvents................................ 6
		Fluid under pressure....................................... 6
		Personal safety............................................ 6
	Symbols used in Danfoss literature............................. 7
Disassembly........................................................ 8
	Shaft Seal Removal............................................. 8
	Input Shaft Removal............................................ 9
	EDC Angle Sensor Removal....................................... 9
	EDC/MDC Control Removal........................................ 9
	EDC/MDC Control Disassembly....................................10
	Automotive Control Removal.....................................11
	Optional Integrated Filter Removal.............................12
	Auxiliary Pad or End Cover Removal.............................14
	Charge Pump Removal............................................16
	Pressure Limiter Valve Removal.................................16
	Charge Pressure Relief Valve Removal...........................17
	High Pressure Relief Valve Removal.............................18
	Endcap Removal.................................................18
	Cylinder Block Kit Removal.....................................20
	Optinal Displacement Limiter...................................21
	Servo Cylinder Removal.........................................22
	Servo Piston Removal...........................................23
	Servo Piston Disassembly.......................................23
	Swashplate and Cradle Bearings Removal.........................24
	Cylinder Block Kit.............................................25
		Disassemble the cylinder block kit.........................25
		Block spring removal.......................................26
Inspection.........................................................28
	Overview.......................................................28
	Pistons and Slippers...........................................28
	Ball Guide and Slipper Retainer................................28
	Block Spring and Washers.......................................28
	Cylinder Block.................................................29
	Shaft..........................................................29
	Shaft Bearing..................................................29
	Swashplate.....................................................30
	Cradle Bearings................................................30
	Valve Plate....................................................30
	Endcap.........................................................31
	Housing........................................................31
	Pressure Limiter...............................................32
	HPRV Valve.....................................................32
	Optional Displacement Limiter..................................33
	Charge Pressure Relief Valve...................................33
	Servo Piston Assembly..........................................34
	Control........................................................34
		Automotive control.........................................34
	Optional Integrated Filter.....................................35
Assembly...........................................................36
	Overview.......................................................36
	Cradle Bearings, Swashplate, and Filter Screen Installation....36
	Servo Piston Assembly..........................................37
	Servo Piston Installation......................................37
	Servo Cylinder Installation....................................38
	Optinal Displacement Limiter...................................39
	Install Optional Hold down Clamp...............................39
	Hold Down Clamp Dimensions.....................................40
	Shaft and Seal Installation....................................41
	Cylinder Kit Assembly..........................................42
	Cylinder Kit Installation......................................44
	Level Swashplate...............................................45
	Endcap Bushing Installation....................................45
	Valve Plate and Endcap Installation............................46
	Charge Pump Installation.......................................48
	Auxiliary Pad or End Cover Installation........................49
	Charge Pressure Relief Valve Installation......................50
	Pressure Limiter Valve Installation............................50
	HPRV Valve Installation........................................51
	Optional Displacement Limiter Installation.....................52
	EDC Control Assembly...........................................53
	EDC Control Installation.......................................54
	EDC Angle Sensor Assembly......................................55
	EDC Control with Angle Sensor Installation.....................56
	MDC Control....................................................58
	Automotive Control Installation................................61
	Optional Integrated Filter Installation........................62
Startup procedures.................................................65
	Overview.......................................................65
	Initial Startup Procedures.....................................65
	Adjustments....................................................65
	Pressure Measurements..........................................65
Port locations.....................................................66
	Port Locations and Gauge Installation..........................66
Torque chart.......................................................68
	Fastener Size and Torques......................................68
	Plug Size and Torques..........................................68
	Fasteners and Plugs............................................69

S.S 06/24