Manitou MLT 634 120 LSU SC E2 MLT 630 TURBO SC E2 MLT 634 120 LSU POWERSHIFT SC E2 MLT 731 TURBO SC E2 MLT 634 TURBO LSU SC E2 MLT 731 TURBO LSU SC E2 Parts Manual 547971

Description

Manitou MLT 634 120 LSU SC E2 MLT 630 TURBO SC E2 MLT 634 120 LSU POWERSHIFT SC E2 MLT 731 TURBO SC E2 MLT 634 TURBO LSU SC E2 MLT 731 TURBO LSU SC E2 Parts Manual 547971 – PDF DOWNLOAD

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DESCRIPTION:

Manitou MLT 634 120 LSU SC E2 MLT 630 TURBO SC E2 MLT 634 120 LSU POWERSHIFT SC E2 MLT 731 TURBO SC E2 MLT 634 TURBO LSU SC E2 MLT 731 TURBO LSU SC E2 Parts Manual 547971 – PDF DOWNLOAD

IMPORTANT:
PARTS ORDER :
When placing an order, always state :
– Spare part ref. number
– Complete description
– Quantity
– Type of machine
– Machine serial number.
– Component identification number
(mast, jib, cab, engine, etc

TABLE OF CONTENTS:

Manitou MLT 634 120 LSU SC E2 MLT 630 TURBO SC E2 MLT 634 120 LSU POWERSHIFT SC E2 MLT 731 TURBO SC E2 MLT 634 TURBO LSU SC E2 MLT 731 TURBO LSU SC E2 Parts Manual 547971 – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE
_ADHESIVE SIGNS
12AA454 – ADHESIVE (547971) 1
12AA455 – ADHESIVE (547971) 4
OPTIONS – ACCESSORIES
_FORK CARRIAGE
5BA430 – JIB (547971) 7
5BA432 – TILTING FORK CARRIAGE (547971) 14
FRAME – BODY
8AA518 – ADAPTATION (547971) 18
_COUNTERWEIGHT
6AA373 – FRAME – COUNTERWEIGHT (547971) 20
_SOUND PROOFING
4AA614 – ENGINE – TRANSMISSION ADAPTATION (547971) 28
9AA324 – BODY (547971) 33
9AA325 – BODY (547971) 42
9AB86 – SOUND PROOF BODY (547971) 47
_DRIVER CAB
8AB866 – CAB (DETAILS) (265386MOD) 49
8AB867 – CAB (DETAILS) (265386MOD) 61
8AB868 – CAB (Details) (265386MOD) 79
8AB869 – CAB (DETAILS) (265386MOD) 82
8AB870 – CAB (DETAILS) (265386MOD) 92
8AA491 – CAB ADAPTATION (547971) 102
8AA555 – PROTECTION GRID ADAPTATION (751088MOD) 105
_TANK
4AC221 – FUEL CIRCUIT (547971) 109
ELECTRICITY
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971) 117
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971) 120
_CIRCUIT – HARNESS
11AA1049 – ELECTRIC CIRCUIT (547971) 125
11AA1051 – (547971) 129
11AA1059 – ELECTRIC CIRCUIT (547971) 130
11AA1060 – ELECTRIC CIRCUIT (547971) 132
11AA1061 – ELECTRIC CIRCUIT (547971) 134
11AA1062 – ELECTRIC CIRCUIT (547971) 136
11CA83 – ELECTRICITY (DETAILS PLATE RELAY AND FUSES) (547971) 139
11CB767 – ELECTRICITY (DETAILS) (547971) 144
_LIGHTING – SIGNALING
11AA1049 – ELECTRIC CIRCUIT (547971) See page 125
11AA1051 – (547971) See page 129
11CB767 – ELECTRICITY (DETAILS) (547971) See page 144
11CB768 – ELECTRICITY (DETAILS) (547971) 152
11CB769 – ELECTRICITY (DETAILS) (547971) 159
_SWITCH
8AD220 – (265387MOD) 169
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD) 170
11AA1049 – ELECTRIC CIRCUIT (547971) See page 125
11AA1051 – (547971) See page 129
11AA1059 – ELECTRIC CIRCUIT (547971) See page 130
11CC190 – ELECTRICITY (CAB STRUCTURE) (547971) 173
_REAR PLUG
11AA1060 – ELECTRIC CIRCUIT (547971) See page 132
11CB769 – ELECTRICITY (DETAILS) (547971) See page 159
_SAFETY SYSTEM
11CB768 – ELECTRICITY (DETAILS) (547971) See page 152
11CB769 – ELECTRICITY (DETAILS) (547971) See page 159
6BA212 – BRAKE CIRCUIT (547971) 177
6BB159 – PEDALS – LINKAGE (547971) 189
_SELECTOR – MANIPULATOR
10AA639 – HYDRAULIC (VALVE BANK DRIVE LEVER) (547971) 201
10EA64 – HYDRAULIC (DETAILS) (547971) 204
11AA1049 – ELECTRIC CIRCUIT (547971) See page 125
11AA1051 – (547971) See page 129
11AA1061 – ELECTRIC CIRCUIT (547971) See page 134
11CB768 – ELECTRICITY (DETAILS) (547971) See page 152
11CC190 – ELECTRICITY (CAB STRUCTURE) (547971) See page 173
AXLE ASSEMBLY – AXLE
_REAR
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD) 206
AX1480 – REAR AXLE CASING (240877MOD) 210
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD) 217
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD) 238
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD) 274
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD) 284
17AA15 – LUBRIFICATION (547971) 291
3AA247 – WHEELS (547971) 294
AX2530 – REAR AXLE (547971) 296
_FRONT
BP106 – CARDAN COUPLING GEAR BOX – FRONT AXLE (224735MOD) 298
AX1459 – FRONT AXLE CASING (240878MOD) 303
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD) 308
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD) 332
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD) 347
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD) 354
17AA15 – LUBRIFICATION (547971) See page 291
3AA247 – WHEELS (547971) See page 294
AX2526 – FRONT AXLE (547971) 359
_WHEELS
3AA247 – WHEELS (547971) See page 294
HYDRAULIC
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD) See page 274
_CIRCUIT
__ACUMULATOR
10AA644 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971) 361
__COMPENSATION
10AE751 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971) 365
__STEERING
10BA299 – HYDRAULIC (STEERING CIRCUIT) (547971) 367
__LIFTING
10AE748 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971) 371
__TILTING
10AE742 – HYDRAULIC (Jib circuit) (547971) 373
__MAIN
10AA644 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971) See page 361
__TELESCOPING
10AE742 – HYDRAULIC (Jib circuit) (547971) See page 373
10AE745 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971) 377
10AE748 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971) See page 371
10AE751 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971) See page 365
_DETAIL
10AA639 – HYDRAULIC (VALVE BANK DRIVE LEVER) (547971) See page 201
10AA644 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971) See page 361
10BA299 – HYDRAULIC (STEERING CIRCUIT) (547971) See page 367
10DA118 – VALVE BANK (547971) 380
10DA189 – VALVE BANK (547971) 384
10EA201 – HYDRAULIC (Details) (547971) 386
17AA15 – LUBRIFICATION (547971) See page 291
_VALVE BANK
10AA639 – HYDRAULIC (VALVE BANK DRIVE LEVER) (547971) See page 201
10BA299 – HYDRAULIC (STEERING CIRCUIT) (547971) See page 367
10DA118 – VALVE BANK (547971) See page 380
10DA189 – VALVE BANK (547971) See page 384
_JOYSTICK
10AA639 – HYDRAULIC (VALVE BANK DRIVE LEVER) (547971) See page 201
10EA64 – HYDRAULIC (DETAILS) (547971) See page 204
_PUMP
10AA644 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971) See page 361
10EA201 – HYDRAULIC (Details) (547971) See page 386
_TANK
10AA644 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971) See page 361
_RAM
17AA15 – LUBRIFICATION (547971) See page 291
__COMPENSATION
10AE751 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971) See page 365
10CB48 – HYDRAULIC (COMPENSATION CYLINDER) (547971) 389
__STEERING
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD) See page 284
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD) See page 354
__LIFTING
10AE748 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971) See page 371
10CA182 – HYDRAULIC (LIFTING CYLINDER) (547971) 391
__TILTING
10AE742 – HYDRAULIC (Jib circuit) (547971) See page 373
10CD129 – HYDRAULIC (TILTING CYLINDER) (547971) 394
10CD98 – HYDRAULIC (TILTING CYLINDER) (547971) 397
__TELESCOPING
10AE745 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971) See page 377
10AE748 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971) See page 371
10CC141 – HYDRAULIC (TELESCOPE CYLINDER) (547971) 400
10CC98 – HYDRAULIC (TELESCOPE CYLINDER) (547971) 403
TELESCOPIC BOOM
_ATTACHMENT
5BA430 – JIB (547971) See page 7
5BA432 – TILTING FORK CARRIAGE (547971) See page 14
_DETAIL
5BA430 – JIB (547971) See page 7
_FORK CARRIAGE
5BA430 – JIB (547971) See page 7
5BA432 – TILTING FORK CARRIAGE (547971) See page 14
ENGINE
_ENGINE UNIT
AP1490 – CYLINDER BLOCK (242481MOD) 405
AP1491 – PISTONS, CONNECTING RODS AND CRANKSHAFT (242481MOD) 418
AP1492 – CYLINDER HEAD (242481MOD) 436
AP1493 – ROCKER LEVER SHAFT (242481MOD) 455
AP1494 – TIMING GEAR AND CAMSHAFT (242481MOD) 465
AP1495 – OIL SUMP – LUBRICATING OIL PUMP (242481MOD) 485
AP1496 – ROCKER LEVER COVER AND BREATHER (242481MOD) 495
AP1498 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242481MOD) 510
AP1499 – WATER PUMP (242481MOD) 519
AP1502 – FLY WHEEL (242481MOD) 524
AP1504 – TURBOCHARGER (DETAILS) (242481MOD) 532
AP1505 – SEAL KIT (WITHOUT ASBESTOS) (242481MOD) 543
AP3083 – TIMING GEAR AND CAMSHAFT (242481MOD) 546
BP234 – GEAR BOX (DETAILS) (258799MOD) 562
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971) See page 120
4AA608 – ENGINE – TRANSMISSION ADAPTATION (547971) 600
AP2128 – ENGINE ADAPTATION (547971) 607
_TIMING GEAR – LUBRICATION
AP1494 – TIMING GEAR AND CAMSHAFT (242481MOD) See page 465
AP1495 – OIL SUMP – LUBRICATING OIL PUMP (242481MOD) See page 485
AP3083 – TIMING GEAR AND CAMSHAFT (242481MOD) See page 546
_ELECTRICITY
11AA1062 – ELECTRIC CIRCUIT (547971) See page 136
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971) See page 117
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971) See page 120
_FILTERS-BELT
AP1497 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242481MOD) 611
BP234 – GEAR BOX (DETAILS) (258799MOD) See page 562
2AA170 – FILTERS AND BELTS (547971) 623
4AA609 – ENGINE – TRANSMISSION ADAPTATION (547971) 627
4AA611 – ENGINE – TRANSMISSION ADAPTATION (547971) 631
4AC221 – FUEL CIRCUIT (547971) See page 109
AP2128 – ENGINE ADAPTATION (547971) See page 607
_INTAKE SYSTEM – EXHAUST
AP1500 – EXHAUST MANIFOLD (242481MOD) 638
4AA609 – ENGINE – TRANSMISSION ADAPTATION (547971) See page 627
_FUEL SUPPLY SYSTEM
11AA1062 – ELECTRIC CIRCUIT (547971) See page 136
4AC221 – FUEL CIRCUIT (547971) See page 109
_ELECTRICAL SYSTEM
AP1501 – ALTERNATOR (242481MOD) 641
AP1503 – STATER MOTOR (242481MOD) 649
11AA1062 – ELECTRIC CIRCUIT (547971) See page 136
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971) See page 117
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971) See page 120
_COOLING SYSTEM
AP1497 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242481MOD) See page 611
AP1498 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242481MOD) See page 510
AP1499 – WATER PUMP (242481MOD) See page 519
4AA609 – ENGINE – TRANSMISSION ADAPTATION (547971) See page 627
4AA611 – ENGINE – TRANSMISSION ADAPTATION (547971) See page 631
4AA612 – ENGINE – TRANSMISSION ADAPTATION (547971) 653
PEDALS
_BRAKING CIRCUIT
6BA212 – BRAKE CIRCUIT (547971) See page 177
_HAND BRAKE
6BA122 – HANDBRAKE (547971) 658
6BB159 – PEDALS – LINKAGE (547971) See page 189
_LINKAGE
10AA639 – HYDRAULIC (VALVE BANK DRIVE LEVER) (547971) See page 201
6BB159 – PEDALS – LINKAGE (547971) See page 189
DRIVER CAB
8AA555 – PROTECTION GRID ADAPTATION (751088MOD) See page 105
_CAB
8AB869 – CAB (DETAILS) (265386MOD) See page 82
8AD195 – HEATING CIRCUIT (265386MOD) 661
8AB886 – CAB (DETAILS) (265387MOD) 670
8AB887 – CAB (DETAILS) (265387MOD) 682
8AB888 – CAB (Details) (265387MOD) 700
8AB889 – CAB (DETAILS) (265387MOD) 703
8AB890 – CAB (DETAILS) (265387MOD) 713
8AD220 – (265387MOD) See page 169
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD) See page 170
8AD194 – HEATING CIRCUIT (547971) 723
8AD195 – HEATING CIRCUIT (547971) 727
8AD219 – CIRCUIT AIR-CONDITIONING (547971) 734
_HEATER – AIR CONDITIONING
8AD220 – (265387MOD) See page 169
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD) See page 170
10AA639 – HYDRAULIC (VALVE BANK DRIVE LEVER) (547971) See page 201
11AA1059 – ELECTRIC CIRCUIT (547971) See page 130
11CC190 – ELECTRICITY (CAB STRUCTURE) (547971) See page 173
_ELECTRICITY
8AB866 – CAB (DETAILS) (265386MOD) See page 49
8AB867 – CAB (DETAILS) (265386MOD) See page 61
8AB868 – CAB (Details) (265386MOD) See page 79
8AB869 – CAB (DETAILS) (265386MOD) See page 82
8AB870 – CAB (DETAILS) (265386MOD) See page 92
11AA1059 – ELECTRIC CIRCUIT (547971) See page 130
11CC190 – ELECTRICITY (CAB STRUCTURE) (547971) See page 173
8AA489 – CAB ADAPTATION (547971) 743
_FITTINGS – SOUND PROOFING
8AB866 – CAB (DETAILS) (265386MOD) See page 49
8AB867 – CAB (DETAILS) (265386MOD) See page 61
8AB868 – CAB (Details) (265386MOD) See page 79
8AB886 – CAB (DETAILS) (265387MOD) See page 670
8AB887 – CAB (DETAILS) (265387MOD) See page 682
8AB888 – CAB (Details) (265387MOD) See page 700
8AB889 – CAB (DETAILS) (265387MOD) See page 703
_DOOR – GLASS
8AA386 – SEAT (547971) 755
8AA491 – CAB ADAPTATION (547971) See page 102
TRANSMISSION
AX1480 – REAR AXLE CASING (240877MOD) See page 210
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD) See page 217
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD) See page 274
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD) See page 284
AX1459 – FRONT AXLE CASING (240878MOD) See page 303
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD) See page 354
17AA15 – LUBRIFICATION (547971) See page 291
AX2526 – FRONT AXLE (547971) See page 359
AX2530 – REAR AXLE (547971) See page 296
_PROPSHAFT
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD) 759
BP106 – CARDAN COUPLING GEAR BOX – FRONT AXLE (224735MOD) See page 298
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD) See page 206
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD) See page 238
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD) See page 308
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD) See page 332
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD) See page 347
_GEAR BOX
BP106 – CARDAN COUPLING GEAR BOX – FRONT AXLE (224735MOD) See page 298
BP203 – ELECTRICAL CONTROL VALVE (258799MOD) 763
BP234 – GEAR BOX (DETAILS) (258799MOD) See page 562
BP235 – GEAR BOX (MECHANISM DETAILS – GEAR) (258799MOD) 769
BP233 – GEAR BOX AND CONVERTER (547971) 812
_ANGLE RETURN
BP109 – BEVEL DRIVE (222758MOD) 814
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD) See page 759

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