Manitou MLT 731 TURBO SF E3 MLT 634 TURBO LSU SF E3 MLT 634 120 LSU SF E3 MLT 634 120 LSU POWERSHIFT SF E3 Genuine Parts Catalogue Manual – PDF DOWNLOAD

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Manitou MLT 731 TURBO SF E3 MLT 634 TURBO LSU SF E3 MLT 634 120 LSU SF E3 MLT 634 120 LSU POWERSHIFT SF E3 Genuine Parts Catalogue Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Manitou MLT 731 TURBO SF E3 MLT 634 TURBO LSU SF E3 MLT 634 120 LSU SF E3 MLT 634 120 LSU POWERSHIFT SF E3 Genuine Parts Catalogue Manual – PDF DOWNLOAD

IMPORTANT:
PARTS ORDER :
When placing an order, always state :
– Spare part ref. number
– Complete description
– Quantity
– Type of machine
– Machine serial number.
– Component identification number
(mast, jib, cab, engine, etc

TABLE OF CONTENTS:

Manitou MLT 731 TURBO SF E3 MLT 634 TURBO LSU SF E3 MLT 634 120 LSU SF E3 MLT 634 120 LSU POWERSHIFT SF E3 Genuine Parts Catalogue Manual – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE
_ADHESIVE SIGNS
12AA593 – ADHESIVE (647082) 1
12AA594 – ADHESIVE (647082) 4
OPTIONS – ACCESSORIES
_SIDE SHIFT
__T.S.D.L.
5BA432 – TILTING FORK CARRIAGE (647082) 7
FRAME – BODY
11CB1072 – ELECTRICITY (DETAILS) (647082) 10
4AA1118 – ENGINE – TRANSMISSION ADAPTATION (647082) 15
9AA506 – BODY (647082) 20
_ENGINE BONNET
9AA573 – BODY (647082) 25
9AB184 – SOUND PROOF BODY (647082) 32
_COUNTERWEIGHT
6AA488 – FRAME – COUNTERWEIGHT (647082) 34
_MUD GUARD (FENDER)
9AA694 – BODY (647082) 38
_SOUND PROOFING
8AB1276 – CAB (DETAILS) (290633MOD) 43
4AA930 – ENGINE – TRANSMISSION ADAPTATION (647082) 46
9AA503 – BODY (647082) 50
9AA573 – BODY (647082) See page 25
9AB122 – SOUND PROOF BODY (647082) 56
9AB169 – SOUND PROOF BODY (647082) 58
9AB184 – SOUND PROOF BODY (647082) See page 32
_DRIVER CAB
8AB1276 – CAB (DETAILS) (290633MOD) See page 43
8AB1277 – CAB (DETAILS) (290633MOD) 60
8AB1279 – CAB (DETAILS) (290633MOD) 65
8AA1088 – CAB ADAPTATION (647082) 72
_TANK
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) 79
4AC309 – FUEL CIRCUIT (647082) 85
9AA503 – BODY (647082) See page 50
9AA573 – BODY (647082) See page 25
_EXTERIOR REARVIEW MIRROR
8AA1088 – CAB ADAPTATION (647082) See page 72
9AA694 – BODY (647082) See page 38
ELECTRICITY
AP1913 – ALTERNATOR (271255MOD) 90
AP1915 – STATER MOTOR (271255MOD) 98
11CD196 – ELECTRICITY (ENGINE – TRANSMISSION) (647082) 101
8AD212 – HEATING CIRCUIT (647082) 103
AP2237 – ENGINE ADAPTATION (647082) 108
_CIRCUIT – HARNESS
8AD212 – HEATING CIRCUIT (289909MOD) 114
10EA285 – HYDRAULIC (DETAILS) (647082) 123
11AA1450 – ELECTRIC CIRCUIT (647082) 126
11AA1451 – ELECTRIC CIRCUIT (647082) 129
11AA1452 – ELECTRIC CIRCUIT (647082) 131
11AA1453 – ELECTRIC CIRCUIT (647082) 133
11AA1456 – ELECTRIC CIRCUIT (647082) 135
11CA107 – ELECTRICITY (DETAILS PLATE RELAY AND FUSES) (647082) 137
_LIGHTING – SIGNALING
8AB1186 – CAB (DETAILS) (289909MOD) 143
8AB1278 – CAB (DETAILS) (290633MOD) 155
8AB1416 – CAB (DETAILS) (307767MOD) 159
11CB1072 – ELECTRICITY (DETAILS) (647082) See page 10
_SWITCH
8AB1186 – CAB (DETAILS) (289909MOD) See page 143
8AD212 – HEATING CIRCUIT (289909MOD) See page 114
8AB1278 – CAB (DETAILS) (290633MOD) See page 155
8AB1416 – CAB (DETAILS) (307767MOD) See page 159
8AD429 – HEATING CIRCUIT (307767MOD) 168
11CC267 – ELECTRICITY (CAB STRUCTURE) (647082) 177
_SAFETY SYSTEM
11CB1072 – ELECTRICITY (DETAILS) (647082) See page 10
11CB1076 – ELECTRICITY (DETAILS) (647082) 182
_SELECTOR – MANIPULATOR
10EA285 – HYDRAULIC (DETAILS) (647082) See page 123
AXLE ASSEMBLY – AXLE
_REAR
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD) 186
AX1931 – REAR AXLE CASING (281546MOD) 190
AX1932 – REAR AXLE DIFFERENTIAL (281546MOD) 192
AX1933 – REAR AXLE REDUCTION GEAR (281546MOD) 194
AX1934 – OIL BATH DISC BRAKE – REAR AXLE (281546MOD) 198
AX1935 – REAR AXLE STEERING SYSTEM (281546MOD) 200
17AA37 – LUBRIFICATION (647082) 202
6BA298 – BRAKE CIRCUIT (647082) 205
AX2673 – REAR AXLE (647082) 209
_FRONT
AX1920 – FRONT AXLE CASING (281545MOD) 211
AX1921 – FRONT AXLE DIFFERENTIAL (281545MOD) 213
AX1922 – FRONT AXLE REDUCTION GEAR (281545MOD) 215
AX1923 – OIL BATH DISC BRAKE – FRONT AXLE (281545MOD) 219
AX1924 – FRONT AXLE STEERING SYSTEM (281545MOD) 221
6AA488 – FRAME – COUNTERWEIGHT (647082) See page 34
6BA298 – BRAKE CIRCUIT (647082) See page 205
AX2642 – FRONT AXLE (647082) 223
_WHEELS
3AA335 – WHEELS (647082) 225
9AA506 – BODY (647082) See page 20
HYDRAULIC
_CIRCUIT
11AA1453 – ELECTRIC CIRCUIT (647082) See page 133
6BA301 – TRAILER BRAKE CIRCUIT (647082) 227
__ATTACHMENT
10AE1149 – HYDRAULIC (JIB CIRCUIT) (647082) 229
__ACUMULATOR
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 79
10AA863 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) 236
10AA995 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) 239
17AA40 – LUBRIFICATION (647082) 245
6BA298 – BRAKE CIRCUIT (647082) See page 205
__COMPENSATION
10AE1153 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (647082) 249
__STEERING
10BA390 – (647082) 251
10BA468 – HYDRAULIC (STEERING CIRCUIT) (647082) 252
17AA40 – LUBRIFICATION (647082) See page 245
__LIFTING
10AE1145 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (647082) 257
__TILTING
10AE1149 – HYDRAULIC (JIB CIRCUIT) (647082) See page 229
__MAIN
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 79
10AA863 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 236
10AA995 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 239
__COOLING SYSTEM
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) 260
__TELESCOPING
10AE1145 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (647082) See page 257
10AE1149 – HYDRAULIC (JIB CIRCUIT) (647082) See page 229
_DETAIL
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 260
AX1924 – FRONT AXLE STEERING SYSTEM (281545MOD) See page 221
AX1935 – REAR AXLE STEERING SYSTEM (281546MOD) See page 200
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 79
10AA863 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 236
10AA995 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 239
10BA390 – (647082) See page 251
10BA468 – HYDRAULIC (STEERING CIRCUIT) (647082) See page 252
10DA369 – VALVE BANK (647082) 270
10DA371 – VALVE BANK (647082) 273
10DA387 – VALVE BANK (647082) 279
10EA285 – HYDRAULIC (DETAILS) (647082) See page 123
10EA288 – HYDRAULIC (DETAILS) (647082) 281
11AA1453 – ELECTRIC CIRCUIT (647082) See page 133
11CB1076 – ELECTRICITY (DETAILS) (647082) See page 182
17AA37 – LUBRIFICATION (647082) See page 202
17AA40 – LUBRIFICATION (647082) See page 245
2AA231 – FILTERS AND BELTS (647082) 283
_VALVE BANK
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 79
10AA863 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 236
10AA995 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 239
10DA369 – VALVE BANK (647082) See page 270
10DA371 – VALVE BANK (647082) See page 273
10DA387 – VALVE BANK (647082) See page 279
11AA1453 – ELECTRIC CIRCUIT (647082) See page 133
_JOYSTICK
10AA863 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 236
10EA285 – HYDRAULIC (DETAILS) (647082) See page 123
_PUMP
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 79
10AA995 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 239
_TANK
10AA862 – HYDRAULIC (PRINCIPAL CIRCUIT) (647082) See page 79
17AA40 – LUBRIFICATION (647082) See page 245
_RAM
17AA37 – LUBRIFICATION (647082) See page 202
__COMPENSATION
10AE1153 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (647082) See page 249
10CB48 – HYDRAULIC (COMPENSATION CYLINDER) (647082) 286
__STEERING
AX1924 – FRONT AXLE STEERING SYSTEM (281545MOD) See page 221
AX1935 – REAR AXLE STEERING SYSTEM (281546MOD) See page 200
__LIFTING
10AE1145 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (647082) See page 257
10CA306 – HYDRAULIC (LIFTING CYLINDER) (647082) 288
10CA375 – HYDRAULIC (Lifting cylinder) (647082) 291
__TILTING
10AE1149 – HYDRAULIC (JIB CIRCUIT) (647082) See page 229
10CD129 – HYDRAULIC (TILTING CYLINDER) (647082) 295
10CD176 – HYDRAULIC (TILTING CYLINDER) (647082) 298
__TELESCOPING
10AE1145 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (647082) See page 257
10CC141 – HYDRAULIC (TELESCOPE CYLINDER) (647082) 301
TELESCOPIC BOOM
_DETAIL
5BA625 – JIB (647082) 304
_FORK CARRIAGE
5BA625 – JIB (647082) See page 304
ENGINE
_ENGINE UNIT
BP234 – GEAR BOX (DETAILS) (258799MOD) 311
AP1902 – CYLINDER BLOCK (271255MOD) 349
AP1903 – PISTONS, CONNECTING RODS AND CRANKSHAFT (271255MOD) 364
AP1904 – CYLINDER HEAD (271255MOD) 380
AP1905 – ROCKER LEVER SHAFT (271255MOD) 398
AP1906 – TIMING GEAR AND CAMSHAFT (271255MOD) 408
AP1907 – OIL SUMP – LUBRICATING OIL PUMP (271255MOD) 426
AP1908 – ROCKER LEVER COVER AND BREATHER (271255MOD) 436
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 260
AP1910 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (271255MOD) 448
AP1914 – FLY WHEEL (271255MOD) 457
AP1916 – TURBOCHARGER (DETAILS) (271255MOD) 461
AP3103 – PISTONS, CONNECTING RODS AND CRANKSHAFT (271255MOD) 471
11CB1072 – ELECTRICITY (DETAILS) (647082) See page 10
2AA231 – FILTERS AND BELTS (647082) See page 283
4AA705 – ENGINE – TRANSMISSION ADAPTATION (647082) 485
4AA929 – ENGINE – TRANSMISSION ADAPTATION (647082) 488
4AA930 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 46
4AA933 – ENGINE – TRANSMISSION ADAPTATION (647082) 492
4AA935 – ENGINE – TRANSMISSION ADAPTATION (647082) 499
AP2237 – ENGINE ADAPTATION (647082) See page 108
_TIMING GEAR – LUBRICATION
AP1905 – ROCKER LEVER SHAFT (271255MOD) See page 398
AP1906 – TIMING GEAR AND CAMSHAFT (271255MOD) See page 408
AP1907 – OIL SUMP – LUBRICATING OIL PUMP (271255MOD) See page 426
_ELECTRICITY
AP1913 – ALTERNATOR (271255MOD) See page 90
AP1915 – STATER MOTOR (271255MOD) See page 98
11AA1456 – ELECTRIC CIRCUIT (647082) See page 135
11CB1072 – ELECTRICITY (DETAILS) (647082) See page 10
11CD196 – ELECTRICITY (ENGINE – TRANSMISSION) (647082) See page 101
AP2237 – ENGINE ADAPTATION (647082) See page 108
_FILTERS-BELT
BP234 – GEAR BOX (DETAILS) (258799MOD) See page 311
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 260
AP1917 – FUEL CIRCUIT (271255MOD) 506
2AA231 – FILTERS AND BELTS (647082) See page 283
2AA232 – FILTERS AND BELTS (647082) 537
4AA927 – ENGINE – TRANSMISSION ADAPTATION (647082) 539
4AA933 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 492
4AC309 – FUEL CIRCUIT (647082) See page 85
AP2237 – ENGINE ADAPTATION (647082) See page 108
_INTAKE SYSTEM – EXHAUST
AP1904 – CYLINDER HEAD (271255MOD) See page 380
AP1912 – EXHAUST MANIFOLD (271255MOD) 544
2AA231 – FILTERS AND BELTS (647082) See page 283
4AA927 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 539
_FUEL SUPPLY SYSTEM
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 260
AP1917 – FUEL CIRCUIT (271255MOD) See page 506
11AA1456 – ELECTRIC CIRCUIT (647082) See page 135
4AC309 – FUEL CIRCUIT (647082) See page 85
_ELECTRICAL SYSTEM
AP1913 – ALTERNATOR (271255MOD) See page 90
AP1915 – STATER MOTOR (271255MOD) See page 98
11AA1456 – ELECTRIC CIRCUIT (647082) See page 135
11CB1072 – ELECTRICITY (DETAILS) (647082) See page 10
11CD196 – ELECTRICITY (ENGINE – TRANSMISSION) (647082) See page 101
AP2237 – ENGINE ADAPTATION (647082) See page 108
_COOLING SYSTEM
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 260
AP1910 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (271255MOD) See page 448
AP1911 – WATER PUMP (271255MOD) 547
4AA1116 – ENGINE – TRANSMISSION ADAPTATION (647082) 553
4AA1117 – ENGINE – TRANSMISSION ADAPTATION (647082) 556
4AA1118 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 15
4AA705 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 485
4AA929 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 488
4AA930 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 46
4AA933 – ENGINE – TRANSMISSION ADAPTATION (647082) See page 492
PEDALS
_BRAKING CIRCUIT
6BA298 – BRAKE CIRCUIT (647082) See page 205
6BA301 – TRAILER BRAKE CIRCUIT (647082) See page 227
_HAND BRAKE
6BA122 – HANDBRAKE (647082) 560
6BB215 – PEDALS – LINKAGE (647082) 563
_TRAILOR
6BA301 – TRAILER BRAKE CIRCUIT (647082) See page 227
_LINKAGE
11CB1076 – ELECTRICITY (DETAILS) (647082) See page 182
6BB215 – PEDALS – LINKAGE (647082) See page 563
DRIVER CAB
8AB1185 – CAB (DETAILS) (289909MOD) 571
_CAB
8AD212 – HEATING CIRCUIT (289909MOD) See page 114
8AB1277 – CAB (DETAILS) (290633MOD) See page 60
8AB1280 – HEATING CIRCUIT (290633MOD) 581
8AB1415 – CAB (DETAILS) (307767MOD) 586
8AD212 – HEATING CIRCUIT (307767MOD) 596
8AD429 – HEATING CIRCUIT (307767MOD) See page 168
8AD212 – HEATING CIRCUIT (647082) See page 103
8AD299 – HEATING CIRCUIT (647082) 602
_HEATER – AIR CONDITIONING
8AB1186 – CAB (DETAILS) (289909MOD) See page 143
8AD212 – HEATING CIRCUIT (289909MOD) See page 114
8AB1278 – CAB (DETAILS) (290633MOD) See page 155
8AB1416 – CAB (DETAILS) (307767MOD) See page 159
8AD429 – HEATING CIRCUIT (307767MOD) See page 168
11CC267 – ELECTRICITY (CAB STRUCTURE) (647082) See page 177
8AD212 – HEATING CIRCUIT (647082) See page 103
_ELECTRICITY
8AB1182 – CAB (DETAILS) (289909MOD) 605
8AB1183 – CAB (DETAILS) (289909MOD) 616
8AB1184 – CAB (DETAILS) (289909MOD) 633
8AB1186 – CAB (DETAILS) (289909MOD) See page 143
8AB1276 – CAB (DETAILS) (290633MOD) See page 43
8AB1277 – CAB (DETAILS) (290633MOD) See page 60
8AB1279 – CAB (DETAILS) (290633MOD) See page 65
8AB1412 – CAB (DETAILS) (307767MOD) 641
8AB1413 – CAB (DETAILS) (307767MOD) 652
8AB1414 – CAB (DETAILS) (307767MOD) 669
8AB1416 – CAB (DETAILS) (307767MOD) See page 159
11CC267 – ELECTRICITY (CAB STRUCTURE) (647082) See page 177
8AA1088 – CAB ADAPTATION (647082) See page 72
8AA746 – CAB ADAPTATION (647082) 676
_FITTINGS – SOUND PROOFING
_DOOR – GLASS
8AB1182 – CAB (DETAILS) (289909MOD) See page 605
8AB1183 – CAB (DETAILS) (289909MOD) See page 616
8AB1184 – CAB (DETAILS) (289909MOD) See page 633
8AB1274 – CAB (DETAILS) (290633MOD) 681
8AB1275 – CAB (DETAILS) (290633MOD) 686
8AB1279 – CAB (DETAILS) (290633MOD) See page 65
8AB1412 – CAB (DETAILS) (307767MOD) See page 641
8AB1413 – CAB (DETAILS) (307767MOD) See page 652
8AB1414 – CAB (DETAILS) (307767MOD) See page 669
8AA1074 – SEAT (647082) 691
8AA1088 – CAB ADAPTATION (647082) See page 72
8AA386 – SEAT (647082) 694
8AA798 – CAB ADAPTATION (647082) 698
TRANSMISSION
AX1920 – FRONT AXLE CASING (281545MOD) See page 211
AX1921 – FRONT AXLE DIFFERENTIAL (281545MOD) See page 213
AX1922 – FRONT AXLE REDUCTION GEAR (281545MOD) See page 215
AX1923 – OIL BATH DISC BRAKE – FRONT AXLE (281545MOD) See page 219
AX1924 – FRONT AXLE STEERING SYSTEM (281545MOD) See page 221
AX1931 – REAR AXLE CASING (281546MOD) See page 190
AX1932 – REAR AXLE DIFFERENTIAL (281546MOD) See page 192
AX1933 – REAR AXLE REDUCTION GEAR (281546MOD) See page 194
AX1934 – OIL BATH DISC BRAKE – REAR AXLE (281546MOD) See page 198
AX1935 – REAR AXLE STEERING SYSTEM (281546MOD) See page 200
17AA37 – LUBRIFICATION (647082) See page 202
6AA488 – FRAME – COUNTERWEIGHT (647082) See page 34
6BA298 – BRAKE CIRCUIT (647082) See page 205
AX2642 – FRONT AXLE (647082) See page 223
AX2673 – REAR AXLE (647082) See page 209
_PROPSHAFT
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD) 706
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD) See page 186
BP293 – CARDAN COUPLING GEAR BOX – FRONT AXLE (295105MOD) 710
_GEAR BOX
BP203 – ELECTRICAL CONTROL VALVE (258799MOD) 713
BP234 – GEAR BOX (DETAILS) (258799MOD) See page 311
BP235 – GEAR BOX (MECHANISM DETAILS – GEAR) (258799MOD) 719
BP282 – GEAR BOX AND CONVERTER (647082) 762
_ANGLE RETURN
BP109 – BEVEL DRIVE (222758MOD) 764
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD) See page 706

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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