Manitou MLT 735 120 LSU S.4-E3 MLT 735 120 LSU PS S.4-E3 MLT 741 120 LSU S.4-E3 MLT 741 120 LSU PS S.4-E3 Genuine Parts Catalogue Manual 547977 – PDF DOWNLOAD

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Manitou MLT 735 120 LSU S.4-E3 MLT 735 120 LSU PS S.4-E3 MLT 741 120 LSU S.4-E3 MLT 741 120 LSU PS S.4-E3 Genuine Parts Catalogue Manual 547977 – PDF DOWNLOAD

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Manitou MLT 735 120 LSU S.4-E3 MLT 735 120 LSU PS S.4-E3 MLT 741 120 LSU S.4-E3 MLT 741 120 LSU PS S.4-E3 Genuine Parts Catalogue Manual 547977 – PDF DOWNLOAD

Language : English
Pages : 1028
Downloadable : Yes
File Type : PDF
Size: 56.7 MB

PARTS ORDER :
When placing an order, always state :
– Spare part ref. number
– Complete description
– Quantity
– Type of machine
– Machine serial number.
– Component identification number
(mast, jib, cab, engine, etc

TABLE OF CONTENTS:

Manitou MLT 735 120 LSU S.4-E3 MLT 735 120 LSU PS S.4-E3 MLT 741 120 LSU S.4-E3 MLT 741 120 LSU PS S.4-E3 Genuine Parts Catalogue Manual 547977 – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE
_ADHESIVE SIGNS
12AA480 – ADHESIVE (547977) 1
12AA481 – ADHESIVE (547977) 4
OPTIONS – ACCESSORIES
_FORK CARRIAGE
5BA432 – TILTING FORK CARRIAGE (547977) 7
FRAME – BODY
9AA348 – BODY (547977) 10
_COUNTERWEIGHT
6AA383 – FRAME – COUNTERWEIGHT (547977) 14
_SOUND PROOFING
4AA659 – ENGINE – TRANSMISSION ADAPTATION (547977) 19
9AA345 – BODY (547977) 23
9AB88 – SOUND PROOF BODY (547977) 30
_DRIVER CAB
8AB933 – CAB (Details) (273980MOD) 32
8AB972 – CAB WITH AIR-CONDITIONING (Details) (273981MOD) 35
_TANK
4AC241 – FUEL CIRCUIT (547977) 38
9AA345 – BODY (547977) See page 23
9AB88 – SOUND PROOF BODY (547977) See page 30
ELECTRICITY
AP1913 – ALTERNATOR (271255MOD) 44
AP1915 – STATER MOTOR (271255MOD) 52
11CD146 – ELECTRICITY (ENGINE – TRANSMISSION) (547977) 55
_CIRCUIT – HARNESS
AP1900 – FUEL CIRCUIT – ELECTRICITY (266043MOD) 59
8AD195 – HEATING CIRCUIT (273980MOD) 68
11AA1150 – ELECTRIC CIRCUIT (547977) 76
11AA1151 – ELECTRIC CIRCUIT (547977) 78
11AA1153 – (547977) 82
11AA1156 – ELECTRIC CIRCUIT (547977) 84
11AA1541 – ELECTRIC CIRCUIT (547977) 87
11AA1542 – (547977) 91
11AA1545 – ELECTRIC CIRCUIT (547977) 92
11CA88 – ELECTRICITY (DETAILS PLATE RELAY AND FUSES) (547977) 95
_LIGHTING – SIGNALING
11CB809 – ELECTRICITY (DETAILS) (547977) 100
11CB810 – ELECTRICITY (DETAILS) (547977) 105
11CB811 – ELECTRICITY (DETAILS) (547977) 111
11CC204 – ELECTRICITY (CAB STRUCTURE) (547977) 117
_SWITCH
8AB935 – CAB (DETAILS) (273980MOD) 121
8AD220 – (273981MOD) 130
8AD247 – COMPARTMENT (Air-conditioning) (273981MOD) 131
8AB984 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) 134
11AA1150 – ELECTRIC CIRCUIT (547977) See page 76
11CC204 – ELECTRICITY (CAB STRUCTURE) (547977) See page 117
8AD247 – COMPARTMENT (AIR-CONDITIONING) (547977) 144
_SAFETY SYSTEM
11CB809 – ELECTRICITY (DETAILS) (547977) See page 100
11CB810 – ELECTRICITY (DETAILS) (547977) See page 105
_SELECTOR – MANIPULATOR
10EA199 – HYDRAULIC (DETAILS) (547977) 153
AXLE ASSEMBLY – AXLE
_REAR
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD) 156
AX1480 – REAR AXLE CASING (240877MOD) 160
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD) 167
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD) 188
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD) 191
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD) 201
17AA17 – LUBRIFICATION (547977) 208
3AA262 – WHEELS (547977) 211
6BA226 – BRAKE CIRCUIT (547977) 213
AX2627 – REAR AXLE (547977) 222
_FRONT
BP188 – CARDAN COUPLING GEAR BOX – FRONT AXLE (238117MOD) 224
AX1459 – FRONT AXLE CASING (240878MOD) 228
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD) 233
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD) 236
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD) 251
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD) 258
17AA17 – LUBRIFICATION (547977) See page 208
3AA262 – WHEELS (547977) See page 211
6BA226 – BRAKE CIRCUIT (547977) See page 213
AX2626 – FRONT AXLE (547977) 263
_WHEELS
3AA262 – WHEELS (547977) See page 211
HYDRAULIC
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD) See page 191
_CIRCUIT
6BA226 – BRAKE CIRCUIT (547977) See page 213
__ACUMULATOR
10AA659 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) 265
10AA660 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) 275
__COMPENSATION
10AE802 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547977) 282
__STEERING
10BA309 – HYDRAULIC (STEERING CIRCUIT) (547977) 287
__LIFTING
10AE801 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547977) 293
__TILTING
10AE804 – HYDRAULIC (JIB CIRCUIT) (547977) 303
__MAIN
10AA659 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 265
10AA660 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 275
__COOLING SYSTEM
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) 308
__TELESCOPING
10AE801 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547977) See page 293
10AE804 – HYDRAULIC (JIB CIRCUIT) (547977) See page 303
_DETAIL
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 308
10AA659 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 265
10AA660 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 275
10AE801 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547977) See page 293
10BA309 – HYDRAULIC (STEERING CIRCUIT) (547977) See page 287
10DA118 – VALVE BANK (547977) 318
10DA325 – VALVE BANK (547977) 322
10DA353 – VALVE BANK (547977) 327
10DA369 – VALVE BANK (547977) 332
10EA199 – HYDRAULIC (DETAILS) (547977) See page 153
10EA205 – HYDRAULIC (DETAILS) (547977) 335
_VALVE BANK
10AA659 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 265
10BA309 – HYDRAULIC (STEERING CIRCUIT) (547977) See page 287
10DA118 – VALVE BANK (547977) See page 318
10DA325 – VALVE BANK (547977) See page 322
10DA353 – VALVE BANK (547977) See page 327
10DA369 – VALVE BANK (547977) See page 332
_JOYSTICK
10AA660 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 275
10EA199 – HYDRAULIC (DETAILS) (547977) See page 153
_PUMP
10AA659 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 265
10BA309 – HYDRAULIC (STEERING CIRCUIT) (547977) See page 287
4AA656 – ENGINE – TRANSMISSION ADAPTATION (547977) 339
_TANK
10AA659 – HYDRAULIC (PRINCIPAL CIRCUIT) (547977) See page 265
10BA309 – HYDRAULIC (STEERING CIRCUIT) (547977) See page 287
4AA656 – ENGINE – TRANSMISSION ADAPTATION (547977) See page 339
_RAM
__COMPENSATION
10AE802 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547977) See page 282
10CB48 – HYDRAULIC (COMPENSATION CYLINDER) (547977) 346
__STEERING
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD) See page 201
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD) See page 258
__LIFTING
10AE801 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547977) See page 293
10CA182 – HYDRAULIC (LIFTING CYLINDER) (547977) 348
10CA279 – HYDRAULIC (LIFTING CYLINDER) (547977) 351
__TILTING
10AE804 – HYDRAULIC (JIB CIRCUIT) (547977) See page 303
10CD129 – HYDRAULIC (TILTING CYLINDER) (547977) 354
__TELESCOPING
10AE801 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547977) See page 293
10CC141 – HYDRAULIC (TELESCOPE CYLINDER) (547977) 357
TELESCOPIC BOOM
_ATTACHMENT
5BA432 – TILTING FORK CARRIAGE (547977) See page 7
_DETAIL
5BA432 – TILTING FORK CARRIAGE (547977) See page 7
5BA448 – JIB (547977) 360
_FORK CARRIAGE
5BA432 – TILTING FORK CARRIAGE (547977) See page 7
ENGINE
AP1899 – TURBOCHARGER (DETAILS) (266043MOD) 365
_ENGINE UNIT
BP234 – GEAR BOX (DETAILS) (258799MOD) 376
AP1885 – CYLINDER BLOCK (266043MOD) 414
AP1886 – PISTONS, CONNECTING RODS AND CRANKSHAFT (266043MOD) 424
AP1887 – CYLINDER HEAD (266043MOD) 434
AP1888 – ROCKER LEVER SHAFT (266043MOD) 445
AP1889 – TIMING GEAR AND CAMSHAFT (266043MOD) 451
AP1890 – OIL SUMP – LUBRICATING OIL PUMP (266043MOD) 461
AP1891 – ROCKER LEVER COVER AND BREATHER (266043MOD) 467
AP1893 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (266043MOD) 471
AP1897 – FLY WHEEL (266043MOD) 477
AP3104 – PISTONS, CONNECTING RODS AND CRANKSHAFT (266043MOD) 480
AP1902 – CYLINDER BLOCK (271255MOD) 489
AP1903 – PISTONS, CONNECTING RODS AND CRANKSHAFT (271255MOD) 504
AP1904 – CYLINDER HEAD (271255MOD) 520
AP1905 – ROCKER LEVER SHAFT (271255MOD) 538
AP1906 – TIMING GEAR AND CAMSHAFT (271255MOD) 548
AP1907 – OIL SUMP – LUBRICATING OIL PUMP (271255MOD) 566
AP1908 – ROCKER LEVER COVER AND BREATHER (271255MOD) 576
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 308
AP1910 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (271255MOD) 588
AP1914 – FLY WHEEL (271255MOD) 597
AP1916 – TURBOCHARGER (DETAILS) (271255MOD) 601
AP3103 – PISTONS, CONNECTING RODS AND CRANKSHAFT (271255MOD) 611
11CB809 – ELECTRICITY (DETAILS) (547977) See page 100
4AA659 – ENGINE – TRANSMISSION ADAPTATION (547977) See page 19
4AA661 – ENGINE – TRANSMISSION ADAPTATION (547977) 625
AP2158 – ENGINE ADAPTATION (547977) 630
_COMPLETE
AP2158 – ENGINE ADAPTATION (547977) See page 630
_TIMING GEAR – LUBRICATION
AP1888 – ROCKER LEVER SHAFT (266043MOD) See page 445
AP1889 – TIMING GEAR AND CAMSHAFT (266043MOD) See page 451
AP1890 – OIL SUMP – LUBRICATING OIL PUMP (266043MOD) See page 461
AP1905 – ROCKER LEVER SHAFT (271255MOD) See page 538
AP1906 – TIMING GEAR AND CAMSHAFT (271255MOD) See page 548
AP1907 – OIL SUMP – LUBRICATING OIL PUMP (271255MOD) See page 566
_ELECTRICITY
AP1900 – FUEL CIRCUIT – ELECTRICITY (266043MOD) See page 59
AP1913 – ALTERNATOR (271255MOD) See page 44
AP1915 – STATER MOTOR (271255MOD) See page 52
11CB809 – ELECTRICITY (DETAILS) (547977) See page 100
11CD146 – ELECTRICITY (ENGINE – TRANSMISSION) (547977) See page 55
_FILTERS-BELT
BP234 – GEAR BOX (DETAILS) (258799MOD) See page 376
AP1892 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (266043MOD) 637
AP1901 – FUEL CIRCUIT (266043MOD) 645
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 308
AP1917 – FUEL CIRCUIT (271255MOD) 668
11CB809 – ELECTRICITY (DETAILS) (547977) See page 100
2AA180 – FILTERS AND BELTS (547977) 699
4AA656 – ENGINE – TRANSMISSION ADAPTATION (547977) See page 339
4AA657 – ENGINE – TRANSMISSION ADAPTATION (547977) 702
4AA660 – ENGINE – TRANSMISSION ADAPTATION (547977) 707
4AC241 – FUEL CIRCUIT (547977) See page 38
AP2158 – ENGINE ADAPTATION (547977) See page 630
_INTAKE SYSTEM – EXHAUST
AP1895 – TIMING GEAR AND CAMSHAFT (266043MOD) 712
AP1904 – CYLINDER HEAD (271255MOD) See page 520
AP1912 – EXHAUST MANIFOLD (271255MOD) 715
4AA657 – ENGINE – TRANSMISSION ADAPTATION (547977) See page 702
_FUEL SUPPLY SYSTEM
AP1900 – FUEL CIRCUIT – ELECTRICITY (266043MOD) See page 59
AP1901 – FUEL CIRCUIT (266043MOD) See page 645
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 308
AP1917 – FUEL CIRCUIT (271255MOD) See page 668
4AC241 – FUEL CIRCUIT (547977) See page 38
_ELECTRICAL SYSTEM
AP1896 – ALTERNATOR (266043MOD) 718
AP1898 – STATER MOTOR (266043MOD) 723
AP1900 – FUEL CIRCUIT – ELECTRICITY (266043MOD) See page 59
AP1913 – ALTERNATOR (271255MOD) See page 44
AP1915 – STATER MOTOR (271255MOD) See page 52
11CB809 – ELECTRICITY (DETAILS) (547977) See page 100
11CD146 – ELECTRICITY (ENGINE – TRANSMISSION) (547977) See page 55
_COOLING SYSTEM
AP1892 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (266043MOD) See page 637
AP1893 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (266043MOD) See page 471
AP1894 – WATER PUMP (266043MOD) 726
AP1909 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (271255MOD) See page 308
AP1910 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (271255MOD) See page 588
AP1911 – WATER PUMP (271255MOD) 730
4AA656 – ENGINE – TRANSMISSION ADAPTATION (547977) See page 339
4AA658 – ENGINE – TRANSMISSION ADAPTATION (547977) 736
4AA660 – ENGINE – TRANSMISSION ADAPTATION (547977) See page 707
4AA705 – ENGINE – TRANSMISSION ADAPTATION (547977) 741
PEDALS
_BRAKING CIRCUIT
6BA226 – BRAKE CIRCUIT (547977) See page 213
_HAND BRAKE
6BA122 – HANDBRAKE (547977) 744
6BB169 – PEDALS – LINKAGE (547977) 747
_LINKAGE
6BB169 – PEDALS – LINKAGE (547977) See page 747
DRIVER CAB
8AB934 – CAB (DETAILS) (273980MOD) 754
8AB983 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) 764
_CAB
8AD247 – COMPARTMENT (Air-conditioning) (265228MOD) 778
8AD195 – HEATING CIRCUIT (273980MOD) See page 68
8AB973 – CAB WITH AIR-CONDITIONING (DETAILS) (273981MOD) 781
8AB974 – CAB WITH AIR-CONDITIONING (DETAILS) (273981MOD) 792
8AD220 – (273981MOD) See page 130
8AD247 – COMPARTMENT (Air-conditioning) (273981MOD) See page 131
8AB984 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) See page 134
8AD211 – HEATING CIRCUIT (547977) 803
8AD212 – HEATING CIRCUIT (547977) 806
8AD247 – COMPARTMENT (AIR-CONDITIONING) (547977) See page 144
_HEATER – AIR CONDITIONING
8AB935 – CAB (DETAILS) (273980MOD) See page 121
8AD195 – HEATING CIRCUIT (273980MOD) See page 68
8AD220 – (273981MOD) See page 130
8AD247 – COMPARTMENT (Air-conditioning) (273981MOD) See page 131
8AB984 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) See page 134
10EA199 – HYDRAULIC (DETAILS) (547977) See page 153
11CC204 – ELECTRICITY (CAB STRUCTURE) (547977) See page 117
8AD247 – COMPARTMENT (AIR-CONDITIONING) (547977) See page 144
_ELECTRICITY
8AB932 – CAB (DETAILS) (273980MOD) 813
8AB933 – CAB (Details) (273980MOD) See page 32
8AB935 – CAB (DETAILS) (273980MOD) See page 121
8AB970 – CAB WITH AIR-CONDITIONING (DETAILS) (273981MOD) 830
8AB971 – CAB WITH AIR-CONDITIONING (DETAILS) (273981MOD) 845
8AB972 – CAB WITH AIR-CONDITIONING (Details) (273981MOD) See page 35
8AB980 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) 866
8AB981 – CAB WITH AIR-CONDITIONING (Details) (273985MOD) 885
8AB982 – CAB WITH AIR-CONDITIONING (Details) (273985MOD) 890
8AB984 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) See page 134
8AA516 – (547977) 893
8AA517 – CAB ADAPTATION (547977) 894
8AA577 – CAB ADAPTATION (547977) 902
_FITTINGS – SOUND PROOFING
8AB931 – CAB (DETAILS) (273980MOD) 907
8AB932 – CAB (DETAILS) (273980MOD) See page 813
8AB933 – CAB (Details) (273980MOD) See page 32
8AB970 – CAB WITH AIR-CONDITIONING (DETAILS) (273981MOD) See page 830
8AB971 – CAB WITH AIR-CONDITIONING (DETAILS) (273981MOD) See page 845
8AB972 – CAB WITH AIR-CONDITIONING (Details) (273981MOD) See page 35
8AB980 – CAB WITH AIR-CONDITIONING (DETAILS) (273985MOD) See page 866
8AB981 – CAB WITH AIR-CONDITIONING (Details) (273985MOD) See page 885
8AB982 – CAB WITH AIR-CONDITIONING (Details) (273985MOD) See page 890
_DOOR – GLASS
8AA386 – SEAT (547977) 919
8AA516 – (547977) See page 893
8AA517 – CAB ADAPTATION (547977) See page 894
8AA577 – CAB ADAPTATION (547977) See page 902
TRANSMISSION
AX1480 – REAR AXLE CASING (240877MOD) See page 160
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD) See page 167
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD) See page 191
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD) See page 201
AX1459 – FRONT AXLE CASING (240878MOD) See page 228
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD) See page 258
17AA17 – LUBRIFICATION (547977) See page 208
6BA226 – BRAKE CIRCUIT (547977) See page 213
AX2626 – FRONT AXLE (547977) See page 263
AX2627 – REAR AXLE (547977) See page 222
_PROPSHAFT
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD) 923
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD) See page 156
BP188 – CARDAN COUPLING GEAR BOX – FRONT AXLE (238117MOD) See page 224
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD) See page 188
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD) See page 233
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD) See page 236
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD) See page 251
BP106 – CARDAN COUPLING GEAR BOX – FRONT AXLE (224735MOD) 927
_GEAR BOX
BP203 – ELECTRICAL CONTROL VALVE (258799MOD) 932
BP234 – GEAR BOX (DETAILS) (258799MOD) See page 376
BP235 – GEAR BOX (MECHANISM DETAILS – GEAR) (258799MOD) 938
BP242 – GEAR BOX AND CONVERTER (547977) 981
_ANGLE RETURN
BP110 – BEVEL DRIVE (224053MOD) 983
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD) See page 923

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