Manitou MLT 741 120 LSU POWERSHIFT S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

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Manitou MLT 741 120 LSU POWERSHIFT S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

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Manitou MLT 741 120 LSU POWERSHIFT S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

Language : English
Pages : 851
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Manitou MLT 741 120 LSU POWERSHIFT S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

IMPORTANT
PARTS ORDER :
When placing an order, always state :
– Spare part ref. number
– Complete description
– Quantity
– Type of machine
– Machine serial number.
– Component identification number
(mast, jib, cab, engine, etc

TABLE OF CONTENTS:

Manitou MLT 741 120 LSU POWERSHIFT S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE……………………………………. 10
_ADHESIVE SIGNS…………………………………………………….. 10
12AA456 – ADHESIVE (547971)………………………………………. 10
12AA457 – ADHESIVE (547971)………………………………………. 13
OPTIONS – ACCESSORIES…………………………………………………… 16
_FORK CARRIAGE……………………………………………………… 16
5BA431 – JIB (547971)……………………………………………. 16
5BA432 – TILTING FORK CARRIAGE (547971)……………………………. 22
5BA433 – TILTING FORK CARRIAGE (547971)……………………………. 26
FRAME – BODY…………………………………………………………… 28
4AA616 – ENGINE – TRANSMISSION ADAPTATION (547971)……………………… 28
_COUNTERWEIGHT……………………………………………………… 36
6AA373 – FRAME – COUNTERWEIGHT (547971)……………………………. 36
_SOUND PROOFING…………………………………………………….. 44
4AA614 – ENGINE – TRANSMISSION ADAPTATION (547971)………………….. 44
9AA324 – BODY (547971)…………………………………………… 49
9AA325 – BODY (547971)…………………………………………… 58
9AB86 – SOUND PROOF BODY (547971)…………………………………. 63
_DRIVER CAB………………………………………………………… 65
8AB866 – CAB (DETAILS) (265386MOD)………………………………… 65
8AB867 – CAB (DETAILS) (265386MOD)………………………………… 77
8AB868 – CAB (Details) (265386MOD)………………………………… 95
8AB869 – CAB (DETAILS) (265386MOD)………………………………… 98
8AB870 – CAB (DETAILS) (265386MOD)…………………………………108
8AA491 – CAB ADAPTATION (547971)…………………………………..118
8AA555 – PROTECTION GRID ADAPTATION (751088MOD)……………………..121
_TANK………………………………………………………………125
4AC222 – FUEL CIRCUIT (547971)…………………………………….125
ELECTRICITY…………………………………………………………….134
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971)…………………..134
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………….137
_CIRCUIT – HARNESS…………………………………………………..142
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
11AA1056 – ELECTRIC CIRCUIT (547971)……………………………….150
11AA1057 – (547971)………………………………………………155
11AA1058 – ELECTRIC CIRCUIT (547971)……………………………….156
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….158
11AA1060 – ELECTRIC CIRCUIT (547971)……………………………….160
11AA1065 – ELECTRIC CIRCUIT (547971)……………………………….162
11CA83 – ELECTRICITY (DETAILS PLATE RELAY AND FUSES) (547971)…………165
11CB767 – ELECTRICITY (DETAILS) (547971)……………………………170
_LIGHTING – SIGNALING……………………………………………….178
11AA1056 – ELECTRIC CIRCUIT (547971)……………………………….150
11AA1057 – (547971)………………………………………………155
11CB767 – ELECTRICITY (DETAILS) (547971)……………………………170
11CB768 – ELECTRICITY (DETAILS) (547971)……………………………178
11CB769 – ELECTRICITY (DETAILS) (547971)……………………………185
_SWITCH…………………………………………………………….195
8AD220 – (265387MOD)……………………………………………..195
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD)………………….196
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….158
11CC192 – ELECTRICITY (CAB STRUCTURE) (547971)………………………199
_REAR PLUG………………………………………………………….204
11AA1060 – ELECTRIC CIRCUIT (547971)……………………………….160
11CB769 – ELECTRICITY (DETAILS) (547971)……………………………185
_SAFETY SYSTEM………………………………………………………204
11CB768 – ELECTRICITY (DETAILS) (547971)……………………………178
11CB769 – ELECTRICITY (DETAILS) (547971)……………………………185
6BA212 – BRAKE CIRCUIT (547971)……………………………………204
6BB159 – PEDALS – LINKAGE (547971)…………………………………216
_SELECTOR – MANIPULATOR………………………………………………228
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
10EA200 – HYDRAULIC (DETAILS) (547971)……………………………..228
11AA1058 – ELECTRIC CIRCUIT (547971)……………………………….156
11CB768 – ELECTRICITY (DETAILS) (547971)……………………………178
11CC192 – ELECTRICITY (CAB STRUCTURE) (547971)………………………199
AXLE ASSEMBLY – AXLE…………………………………………………….231
_REAR………………………………………………………………231
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD)……………..231
BP108 – CARDAN COUPLING GEAR BOX – REAR AXLE (224939MOD)……………..235
AX1480 – REAR AXLE CASING (240877MOD)………………………………238
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD)…………………………245
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD)……………………….266
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD)…………………269
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD)………………………279
17AA15 – LUBRIFICATION (547971)……………………………………286
3AA247 – WHEELS (547971)………………………………………….289
AX2530 – REAR AXLE (547971)……………………………………….291
_FRONT……………………………………………………………..293
BP188 – CARDAN COUPLING GEAR BOX – FRONT AXLE (238117MOD)…………….293
AX1459 – FRONT AXLE CASING (240878MOD)……………………………..297
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD)………………………302
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD)………………………..305
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD)………………..320
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD)……………………..327
17AA15 – LUBRIFICATION (547971)……………………………………286
3AA247 – WHEELS (547971)………………………………………….289
AX2526 – FRONT AXLE (547971)………………………………………332
_WHEELS…………………………………………………………….334
3AA247 – WHEELS (547971)………………………………………….289
HYDRAULIC………………………………………………………………334
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD)…………………….269
_CIRCUIT……………………………………………………………334
__ACUMULATOR…………………………………………………….334
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………334
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………142
__COMPENSATION…………………………………………………..347
10AE752 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971)…….347
__STEERING………………………………………………………352
10BA300 – HYDRAULIC (STEERING CIRCUIT) (547971)………………….352
__LIFTING……………………………………………………….362
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..362
__TILTING……………………………………………………….369
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………369
__MAIN………………………………………………………….374
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………334
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………142
__TELESCOPING……………………………………………………374
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………369
10AE746 – HYDRAULIC (TELESCOPE CIRCUIT) (547971)…………………374
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..362
10AE752 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971)…….347
_DETAIL…………………………………………………………….376
BP194 – ELECTRICAL CONTROL VALVE (259158MOD)………………………..376
BP195 – ELECTRICAL CONTROL VALVE (259158MOD)………………………..378
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….334
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………….369
10BA300 – HYDRAULIC (STEERING CIRCUIT) (547971)……………………..352
10DA118 – VALVE BANK (547971)……………………………………..380
10DA325 – VALVE BANK (547971)……………………………………..384
10EA202 – HYDRAULIC (DETAILS) (547971)……………………………..389
17AA15 – LUBRIFICATION (547971)……………………………………286
_VALVE BANK…………………………………………………………392
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
10BA300 – HYDRAULIC (STEERING CIRCUIT) (547971)……………………..352
10DA118 – VALVE BANK (547971)……………………………………..380
10DA325 – VALVE BANK (547971)……………………………………..384
_JOYSTICK…………………………………………………………..392
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
10EA200 – HYDRAULIC (DETAILS) (547971)……………………………..228
_PUMP………………………………………………………………392
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….334
10EA202 – HYDRAULIC (DETAILS) (547971)……………………………..389
_TANK………………………………………………………………392
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….334
_RAM……………………………………………………………….392
17AA15 – LUBRIFICATION (547971)……………………………………286
__COMPENSATION…………………………………………………..392
10AE752 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971)…….347
10CB59 – HYDRAULIC (COMPENSATION CYLINDER) (547971)………………392
__STEERING………………………………………………………394
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD)…………………..279
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD)………………….327
__LIFTING……………………………………………………….394
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..362
10CA276 – HYDRAULIC (LIFTING CYLINDER) (547971)………………….394
__TILTING……………………………………………………….397
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………369
10CD124 – HYDRAULIC (TILTING CYLINDER) (547971)………………….397
__TELESCOPING……………………………………………………400
10AE746 – HYDRAULIC (TELESCOPE CIRCUIT) (547971)…………………374
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..362
10CC103 – HYDRAULIC (TELESCOPE CYLINDER) (547971)………………..400
TELESCOPIC BOOM…………………………………………………………402
_ATTACHMENT…………………………………………………………402
5BA431 – JIB (547971)……………………………………………. 16
5BA432 – TILTING FORK CARRIAGE (547971)……………………………. 22
5BA433 – TILTING FORK CARRIAGE (547971)……………………………. 26
_DETAIL…………………………………………………………….402
5BA431 – JIB (547971)……………………………………………. 16
_FORK CARRIAGE………………………………………………………402
5BA431 – JIB (547971)……………………………………………. 16
5BA432 – TILTING FORK CARRIAGE (547971)……………………………. 22
5BA433 – TILTING FORK CARRIAGE (547971)……………………………. 26
ENGINE…………………………………………………………………402
AP1520 – TURBOCHARGER (DETAILS) (242482MOD)…………………………….402
_ENGINE UNIT………………………………………………………..406
AP1490 – CYLINDER BLOCK (242481MOD)………………………………..406
AP1491 – PISTONS, CONNECTING RODS AND CRANKSHAFT (242481MOD)………….419
AP1492 – CYLINDER HEAD (242481MOD)…………………………………437
AP1493 – ROCKER LEVER SHAFT (242481MOD)…………………………….456
AP1494 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….466
AP1495 – OIL SUMP – LUBRICATING OIL PUMP (242481MOD)…………………486
AP1496 – ROCKER LEVER COVER AND BREATHER (242481MOD)…………………496
AP1498 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242481MOD)….511
AP1499 – WATER PUMP (242481MOD)……………………………………520
AP1502 – FLY WHEEL (242481MOD)…………………………………….525
AP1504 – TURBOCHARGER (DETAILS) (242481MOD)…………………………533
AP1505 – SEAL KIT (WITHOUT ASBESTOS) (242481MOD)…………………….544
AP3083 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….547
AP1506 – CYLINDER BLOCK (242482MOD)………………………………..563
AP1507 – PISTONS, CONNECTING RODS AND CRANKSHAFT (242482MOD)………….568
AP1508 – CYLINDER HEAD (242482MOD)…………………………………575
AP1509 – ROCKER LEVER SHAFT (242482MOD)…………………………….582
AP1510 – TIMING GEAR AND CAMSHAFT (242482MOD)……………………….586
AP1511 – OIL SUMP – LUBRICATING OIL PUMP (242482MOD)…………………594
AP1512 – ROCKER LEVER COVER AND BREATHER (242482MOD)…………………598
AP1514 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242482MOD)….604
AP1518 – FLY WHEEL (242482MOD)…………………………………….609
AP1521 – SEAL KIT (WITHOUT ASBESTOS) (242482MOD)…………………….613
AP3102 – TIMING GEAR AND CAMSHAFT (242482MOD)……………………….615
BP231 – GEAR BOX (Details) (259158MOD)……………………………..621
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………137
4AA608 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..625
AP2129 – ENGINE ADAPTATION (547971)………………………………..632
_TIMING GEAR – LUBRICATION……………………………………………638
AP1494 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….466
AP1495 – OIL SUMP – LUBRICATING OIL PUMP (242481MOD)…………………486
AP3083 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….547
AP1510 – TIMING GEAR AND CAMSHAFT (242482MOD)……………………….586
AP1511 – OIL SUMP – LUBRICATING OIL PUMP (242482MOD)…………………594
_ELECTRICITY………………………………………………………..638
11AA1065 – ELECTRIC CIRCUIT (547971)……………………………….162
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971)……………….134
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………137
_FILTERS-BELT……………………………………………………….638
AP1497 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242481MOD)……638
AP1513 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242482MOD)……650
BP231 – GEAR BOX (Details) (259158MOD)……………………………..621
2AA170 – FILTERS AND BELTS (547971)………………………………..655
4AA610 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..659
4AA611 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..664
4AC222 – FUEL CIRCUIT (547971)…………………………………….125
AP2129 – ENGINE ADAPTATION (547971)………………………………..632
_INTAKE SYSTEM – EXHAUST……………………………………………..671
AP1500 – EXHAUST MANIFOLD (242481MOD)………………………………671
AP1516 – EXHAUST MANIFOLD (242482MOD)………………………………674
4AA610 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..659
_FUEL SUPPLY SYSTEM………………………………………………….676
11AA1065 – ELECTRIC CIRCUIT (547971)……………………………….162
4AC222 – FUEL CIRCUIT (547971)…………………………………….125
_ELECTRICAL SYSTEM…………………………………………………..676
AP1501 – ALTERNATOR (242481MOD)……………………………………676
AP1503 – STATER MOTOR (242481MOD)………………………………….684
AP1517 – ALTERNATOR (242482MOD)……………………………………688
AP1519 – STATER MOTOR (242482MOD)………………………………….692
11AA1065 – ELECTRIC CIRCUIT (547971)……………………………….162
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971)……………….134
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………137
_COOLING SYSTEM……………………………………………………..694
AP1497 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242481MOD)……638
AP1498 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242481MOD)….511
AP1499 – WATER PUMP (242481MOD)……………………………………520
AP1513 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242482MOD)……650
AP1514 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242482MOD)….604
AP1515 – WATER PUMP (242482MOD)……………………………………694
4AA610 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..659
4AA611 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..664
4AA613 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..697
4AA615 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..702
4AA616 – ENGINE – TRANSMISSION ADAPTATION (547971)………………….. 28
PEDALS…………………………………………………………………705
_BRAKING CIRCUIT…………………………………………………….705
6BA212 – BRAKE CIRCUIT (547971)……………………………………204
_HAND BRAKE…………………………………………………………705
6BA122 – HANDBRAKE (547971)……………………………………….705
6BB159 – PEDALS – LINKAGE (547971)…………………………………216
_LINKAGE……………………………………………………………708
6BB159 – PEDALS – LINKAGE (547971)…………………………………216
DRIVER CAB……………………………………………………………..708
8AA555 – PROTECTION GRID ADAPTATION (751088MOD)…………………………121
_CAB……………………………………………………………….708
8AB869 – CAB (DETAILS) (265386MOD)………………………………… 98
8AD195 – HEATING CIRCUIT (265386MOD)……………………………….708
8AB886 – CAB (DETAILS) (265387MOD)…………………………………717
8AB887 – CAB (DETAILS) (265387MOD)…………………………………729
8AB888 – CAB (Details) (265387MOD)…………………………………747
8AB889 – CAB (DETAILS) (265387MOD)…………………………………750
8AB890 – CAB (DETAILS) (265387MOD)…………………………………760
8AD220 – (265387MOD)……………………………………………..195
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD)………………….196
8AD194 – HEATING CIRCUIT (547971)………………………………….770
8AD195 – HEATING CIRCUIT (547971)………………………………….774
8AD219 – CIRCUIT AIR-CONDITIONING (547971)………………………….781
_HEATER – AIR CONDITIONING……………………………………………790
8AD220 – (265387MOD)……………………………………………..195
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD)………………….196
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….158
11CC192 – ELECTRICITY (CAB STRUCTURE) (547971)………………………199
_ELECTRICITY………………………………………………………..790
8AB866 – CAB (DETAILS) (265386MOD)………………………………… 65
8AB867 – CAB (DETAILS) (265386MOD)………………………………… 77
8AB868 – CAB (Details) (265386MOD)………………………………… 95
8AB869 – CAB (DETAILS) (265386MOD)………………………………… 98
8AB870 – CAB (DETAILS) (265386MOD)…………………………………108
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….158
11CC192 – ELECTRICITY (CAB STRUCTURE) (547971)………………………199
8AA489 – CAB ADAPTATION (547971)…………………………………..790
_FITTINGS – SOUND PROOFING……………………………………………802
8AB866 – CAB (DETAILS) (265386MOD)………………………………… 65
8AB867 – CAB (DETAILS) (265386MOD)………………………………… 77
8AB868 – CAB (Details) (265386MOD)………………………………… 95
8AB886 – CAB (DETAILS) (265387MOD)…………………………………717
8AB887 – CAB (DETAILS) (265387MOD)…………………………………729
8AB888 – CAB (Details) (265387MOD)…………………………………747
8AB889 – CAB (DETAILS) (265387MOD)…………………………………750
_DOOR – GLASS……………………………………………………….802
8AA386 – SEAT (547971)……………………………………………802
8AA491 – CAB ADAPTATION (547971)…………………………………..118
TRANSMISSION……………………………………………………………806
AX1480 – REAR AXLE CASING (240877MOD)………………………………….238
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD)…………………………….245
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD)…………………….269
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD)………………………….279
AX1459 – FRONT AXLE CASING (240878MOD)…………………………………297
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD)…………………………327
17AA15 – LUBRIFICATION (547971)……………………………………….286
AX2526 – FRONT AXLE (547971)………………………………………….332
AX2530 – REAR AXLE (547971)…………………………………………..291
_PROPSHAFT………………………………………………………….806
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD)…………….806
BP107 – CARDAN COUPLING GEAR BOX – REAR AXLE (224736MOD)……………..231
BP108 – CARDAN COUPLING GEAR BOX – REAR AXLE (224939MOD)……………..235
BP188 – CARDAN COUPLING GEAR BOX – FRONT AXLE (238117MOD)…………….293
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD)……………………….266
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD)………………………302
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD)………………………..305
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD)………………..320
_GEAR BOX…………………………………………………………..810
BP194 – ELECTRICAL CONTROL VALVE (259158MOD)………………………..376
BP195 – ELECTRICAL CONTROL VALVE (259158MOD)………………………..378
BP231 – GEAR BOX (Details) (259158MOD)……………………………..621
BP232 – GEAR BOX (Mechanism détails – Gear) (259158MOD)………………810
_ANGLE RETURN……………………………………………………….816
BP110 – BEVEL DRIVE (224053MOD)……………………………………816
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD)…………….806

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V