Manitou MLT 741 120 LSU S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

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Manitou MLT 741 120 LSU S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

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Manitou MLT 741 120 LSU S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

Language : English
Pages : 918
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DESCRIPTION:

Manitou MLT 741 120 LSU S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

IMPORTANT
PARTS ORDER :
When placing an order, always state :
– Spare part ref. number
– Complete description
– Quantity
– Type of machine
– Machine serial number.
– Component identification number
(mast, jib, cab, engine, etc

TABLE OF CONTENTS:

Manitou MLT 741 120 LSU S3 E2 Genuine Parts Catalogue Manual – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE……………………………………. 10
_ADHESIVE SIGNS…………………………………………………….. 10
12AA456 – ADHESIVE (547971)………………………………………. 10
12AA457 – ADHESIVE (547971)………………………………………. 13
OPTIONS – ACCESSORIES…………………………………………………… 16
_FORK CARRIAGE……………………………………………………… 16
5BA431 – JIB (547971)……………………………………………. 16
5BA432 – TILTING FORK CARRIAGE (547971)……………………………. 22
5BA433 – TILTING FORK CARRIAGE (547971)……………………………. 26
FRAME – BODY…………………………………………………………… 28
4AA616 – ENGINE – TRANSMISSION ADAPTATION (547971)……………………… 28
_COUNTERWEIGHT……………………………………………………… 36
6AA373 – FRAME – COUNTERWEIGHT (547971)……………………………. 36
_SOUND PROOFING…………………………………………………….. 44
4AA614 – ENGINE – TRANSMISSION ADAPTATION (547971)………………….. 44
9AA324 – BODY (547971)…………………………………………… 49
9AA325 – BODY (547971)…………………………………………… 58
9AB86 – SOUND PROOF BODY (547971)…………………………………. 63
_DRIVER CAB………………………………………………………… 65
8AB866 – CAB (DETAILS) (265386MOD)………………………………… 65
8AB867 – CAB (DETAILS) (265386MOD)………………………………… 77
8AB868 – CAB (Details) (265386MOD)………………………………… 95
8AB869 – CAB (DETAILS) (265386MOD)………………………………… 98
8AB870 – CAB (DETAILS) (265386MOD)…………………………………108
8AA491 – CAB ADAPTATION (547971)…………………………………..118
8AA555 – PROTECTION GRID ADAPTATION (751088MOD)……………………..121
_TANK………………………………………………………………125
4AC222 – FUEL CIRCUIT (547971)…………………………………….125
ELECTRICITY…………………………………………………………….134
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971)…………………..134
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………….137
_CIRCUIT – HARNESS…………………………………………………..142
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
11AA1053 – ELECTRIC CIRCUIT (547971)……………………………….150
11AA1054 – (547971)………………………………………………154
11AA1055 – ELECTRIC CIRCUIT (547971)……………………………….155
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….157
11AA1060 – ELECTRIC CIRCUIT (547971)……………………………….159
11AA1064 – ELECTRIC CIRCUIT (547971)……………………………….161
11CA83 – ELECTRICITY (DETAILS PLATE RELAY AND FUSES) (547971)…………164
11CB767 – ELECTRICITY (DETAILS) (547971)……………………………169
_LIGHTING – SIGNALING……………………………………………….177
11AA1053 – ELECTRIC CIRCUIT (547971)……………………………….150
11AA1054 – (547971)………………………………………………154
11CB767 – ELECTRICITY (DETAILS) (547971)……………………………169
11CB768 – ELECTRICITY (DETAILS) (547971)……………………………177
11CB769 – ELECTRICITY (DETAILS) (547971)……………………………184
_SWITCH…………………………………………………………….194
8AD220 – (265387MOD)……………………………………………..194
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD)………………….195
11AA1053 – ELECTRIC CIRCUIT (547971)……………………………….150
11AA1054 – (547971)………………………………………………154
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….157
11CC191 – ELECTRICITY (CAB STRUCTURE) (547971)………………………198
_REAR PLUG………………………………………………………….203
11AA1060 – ELECTRIC CIRCUIT (547971)……………………………….159
11CB769 – ELECTRICITY (DETAILS) (547971)……………………………184
_SAFETY SYSTEM………………………………………………………203
11CB768 – ELECTRICITY (DETAILS) (547971)……………………………177
11CB769 – ELECTRICITY (DETAILS) (547971)……………………………184
6BA212 – BRAKE CIRCUIT (547971)……………………………………203
6BB159 – PEDALS – LINKAGE (547971)…………………………………215
_SELECTOR – MANIPULATOR………………………………………………227
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
10EA199 – HYDRAULIC (DETAILS) (547971)……………………………..227
11AA1053 – ELECTRIC CIRCUIT (547971)……………………………….150
11AA1054 – (547971)………………………………………………154
11AA1055 – ELECTRIC CIRCUIT (547971)……………………………….155
11CB768 – ELECTRICITY (DETAILS) (547971)……………………………177
11CC191 – ELECTRICITY (CAB STRUCTURE) (547971)………………………198
AXLE ASSEMBLY – AXLE…………………………………………………….230
_REAR………………………………………………………………230
AX1480 – REAR AXLE CASING (240877MOD)………………………………230
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD)…………………………237
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD)……………………….258
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD)…………………261
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD)………………………271
17AA15 – LUBRIFICATION (547971)……………………………………278
3AA247 – WHEELS (547971)………………………………………….281
AX2530 – REAR AXLE (547971)……………………………………….283
_FRONT……………………………………………………………..285
BP188 – CARDAN COUPLING GEAR BOX – FRONT AXLE (238117MOD)…………….285
AX1459 – FRONT AXLE CASING (240878MOD)……………………………..289
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD)………………………294
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD)………………………..297
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD)………………..312
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD)……………………..319
17AA15 – LUBRIFICATION (547971)……………………………………278
3AA247 – WHEELS (547971)………………………………………….281
AX2526 – FRONT AXLE (547971)………………………………………324
_WHEELS…………………………………………………………….326
3AA247 – WHEELS (547971)………………………………………….281
HYDRAULIC………………………………………………………………326
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD)…………………….261
_CIRCUIT……………………………………………………………326
__ACUMULATOR…………………………………………………….326
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………326
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………142
__COMPENSATION…………………………………………………..339
10AE752 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971)…….339
__STEERING………………………………………………………344
10BA300 – HYDRAULIC (STEERING CIRCUIT) (547971)………………….344
__LIFTING……………………………………………………….354
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..354
__TILTING……………………………………………………….361
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………361
__MAIN………………………………………………………….366
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………326
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………142
__TELESCOPING……………………………………………………366
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………361
10AE746 – HYDRAULIC (TELESCOPE CIRCUIT) (547971)…………………366
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..354
10AE752 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971)…….339
_DETAIL…………………………………………………………….368
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….326
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………….361
10BA300 – HYDRAULIC (STEERING CIRCUIT) (547971)……………………..344
10DA118 – VALVE BANK (547971)……………………………………..368
10DA325 – VALVE BANK (547971)……………………………………..372
10EA202 – HYDRAULIC (DETAILS) (547971)……………………………..377
17AA15 – LUBRIFICATION (547971)……………………………………278
_VALVE BANK…………………………………………………………380
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
10BA300 – HYDRAULIC (STEERING CIRCUIT) (547971)……………………..344
10DA118 – VALVE BANK (547971)……………………………………..368
10DA325 – VALVE BANK (547971)……………………………………..372
_JOYSTICK…………………………………………………………..380
10AA641 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….142
10EA199 – HYDRAULIC (DETAILS) (547971)……………………………..227
_PUMP………………………………………………………………380
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….326
10EA202 – HYDRAULIC (DETAILS) (547971)……………………………..377
_TANK………………………………………………………………380
10AA640 – HYDRAULIC (PRINCIPAL CIRCUIT) (547971)…………………….326
_RAM……………………………………………………………….380
17AA15 – LUBRIFICATION (547971)……………………………………278
__COMPENSATION…………………………………………………..380
10AE752 – HYDRAULIC (COMPENSATION – JIB FEED CIRCUIT) (547971)…….339
10CB59 – HYDRAULIC (COMPENSATION CYLINDER) (547971)………………380
__STEERING………………………………………………………382
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD)…………………..271
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD)………………….319
__LIFTING……………………………………………………….382
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..354
10CA276 – HYDRAULIC (LIFTING CYLINDER) (547971)………………….382
__TILTING……………………………………………………….385
10AE743 – HYDRAULIC (JIB CIRCUIT) (547971)………………………361
10CD124 – HYDRAULIC (TILTING CYLINDER) (547971)………………….385
__TELESCOPING……………………………………………………388
10AE746 – HYDRAULIC (TELESCOPE CIRCUIT) (547971)…………………366
10AE749 – HYDRAULIC (LIFTING – TELESCOPE CIRCUIT) (547971)………..354
10CC103 – HYDRAULIC (TELESCOPE CYLINDER) (547971)………………..388
TELESCOPIC BOOM…………………………………………………………390
_ATTACHMENT…………………………………………………………390
5BA431 – JIB (547971)……………………………………………. 16
5BA432 – TILTING FORK CARRIAGE (547971)……………………………. 22
5BA433 – TILTING FORK CARRIAGE (547971)……………………………. 26
_DETAIL…………………………………………………………….390
5BA431 – JIB (547971)……………………………………………. 16
_FORK CARRIAGE………………………………………………………390
5BA431 – JIB (547971)……………………………………………. 16
5BA432 – TILTING FORK CARRIAGE (547971)……………………………. 22
5BA433 – TILTING FORK CARRIAGE (547971)……………………………. 26
ENGINE…………………………………………………………………390
AP1520 – TURBOCHARGER (DETAILS) (242482MOD)…………………………….390
_ENGINE UNIT………………………………………………………..394
AP1490 – CYLINDER BLOCK (242481MOD)………………………………..394
AP1491 – PISTONS, CONNECTING RODS AND CRANKSHAFT (242481MOD)………….407
AP1492 – CYLINDER HEAD (242481MOD)…………………………………425
AP1493 – ROCKER LEVER SHAFT (242481MOD)…………………………….444
AP1494 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….454
AP1495 – OIL SUMP – LUBRICATING OIL PUMP (242481MOD)…………………474
AP1496 – ROCKER LEVER COVER AND BREATHER (242481MOD)…………………484
AP1498 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242481MOD)….499
AP1499 – WATER PUMP (242481MOD)……………………………………508
AP1502 – FLY WHEEL (242481MOD)…………………………………….513
AP1504 – TURBOCHARGER (DETAILS) (242481MOD)…………………………521
AP1505 – SEAL KIT (WITHOUT ASBESTOS) (242481MOD)…………………….532
AP3083 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….535
AP1506 – CYLINDER BLOCK (242482MOD)………………………………..551
AP1507 – PISTONS, CONNECTING RODS AND CRANKSHAFT (242482MOD)………….556
AP1508 – CYLINDER HEAD (242482MOD)…………………………………563
AP1509 – ROCKER LEVER SHAFT (242482MOD)…………………………….570
AP1510 – TIMING GEAR AND CAMSHAFT (242482MOD)……………………….574
AP1511 – OIL SUMP – LUBRICATING OIL PUMP (242482MOD)…………………582
AP1512 – ROCKER LEVER COVER AND BREATHER (242482MOD)…………………586
AP1514 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242482MOD)….592
AP1518 – FLY WHEEL (242482MOD)…………………………………….597
AP1521 – SEAL KIT (WITHOUT ASBESTOS) (242482MOD)…………………….601
AP3102 – TIMING GEAR AND CAMSHAFT (242482MOD)……………………….603
BP234 – GEAR BOX (DETAILS) (258799MOD)……………………………..609
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………137
4AA608 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..647
AP2129 – ENGINE ADAPTATION (547971)………………………………..654
_TIMING GEAR – LUBRICATION……………………………………………660
AP1494 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….454
AP1495 – OIL SUMP – LUBRICATING OIL PUMP (242481MOD)…………………474
AP3083 – TIMING GEAR AND CAMSHAFT (242481MOD)……………………….535
AP1510 – TIMING GEAR AND CAMSHAFT (242482MOD)……………………….574
AP1511 – OIL SUMP – LUBRICATING OIL PUMP (242482MOD)…………………582
_ELECTRICITY………………………………………………………..660
11AA1064 – ELECTRIC CIRCUIT (547971)……………………………….161
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971)……………….134
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………137
_FILTERS-BELT……………………………………………………….660
AP1497 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242481MOD)……660
AP1513 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242482MOD)……672
BP234 – GEAR BOX (DETAILS) (258799MOD)……………………………..609
2AA170 – FILTERS AND BELTS (547971)………………………………..677
4AA610 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..681
4AA611 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..686
4AC222 – FUEL CIRCUIT (547971)…………………………………….125
AP2129 – ENGINE ADAPTATION (547971)………………………………..654
_INTAKE SYSTEM – EXHAUST……………………………………………..693
AP1500 – EXHAUST MANIFOLD (242481MOD)………………………………693
AP1516 – EXHAUST MANIFOLD (242482MOD)………………………………696
4AA610 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..681
_FUEL SUPPLY SYSTEM………………………………………………….698
11AA1064 – ELECTRIC CIRCUIT (547971)……………………………….161
4AC222 – FUEL CIRCUIT (547971)…………………………………….125
_ELECTRICAL SYSTEM…………………………………………………..698
AP1501 – ALTERNATOR (242481MOD)……………………………………698
AP1503 – STATER MOTOR (242481MOD)………………………………….706
AP1517 – ALTERNATOR (242482MOD)……………………………………710
AP1519 – STATER MOTOR (242482MOD)………………………………….714
11AA1064 – ELECTRIC CIRCUIT (547971)……………………………….161
11CD136 – ELECTRICITY (ENGINE – TRANSMISSION) (547971)……………….134
11CF23 – ELECTRICITY (ENGINE ADAPTATION) (547971)……………………137
_COOLING SYSTEM……………………………………………………..716
AP1497 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242481MOD)……660
AP1498 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242481MOD)….499
AP1499 – WATER PUMP (242481MOD)……………………………………508
AP1513 – LUBRICATING OIL FILTER AND INTEGRAL OIL COOLER (242482MOD)……672
AP1514 – CYLINDER HEAD COVER AND WATER OUTLET CONNECTIONS (242482MOD)….592
AP1515 – WATER PUMP (242482MOD)……………………………………716
4AA610 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..681
4AA611 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..686
4AA613 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..719
4AA615 – ENGINE – TRANSMISSION ADAPTATION (547971)…………………..724
4AA616 – ENGINE – TRANSMISSION ADAPTATION (547971)………………….. 28
PEDALS…………………………………………………………………727
_BRAKING CIRCUIT…………………………………………………….727
6BA212 – BRAKE CIRCUIT (547971)……………………………………203
_HAND BRAKE…………………………………………………………727
6BA122 – HANDBRAKE (547971)……………………………………….727
6BB159 – PEDALS – LINKAGE (547971)…………………………………215
_LINKAGE……………………………………………………………730
6BB159 – PEDALS – LINKAGE (547971)…………………………………215
DRIVER CAB……………………………………………………………..730
8AA555 – PROTECTION GRID ADAPTATION (751088MOD)…………………………121
_CAB……………………………………………………………….730
8AB869 – CAB (DETAILS) (265386MOD)………………………………… 98
8AD195 – HEATING CIRCUIT (265386MOD)……………………………….730
8AB886 – CAB (DETAILS) (265387MOD)…………………………………739
8AB887 – CAB (DETAILS) (265387MOD)…………………………………751
8AB888 – CAB (Details) (265387MOD)…………………………………769
8AB889 – CAB (DETAILS) (265387MOD)…………………………………772
8AB890 – CAB (DETAILS) (265387MOD)…………………………………782
8AD220 – (265387MOD)……………………………………………..194
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD)………………….195
8AD194 – HEATING CIRCUIT (547971)………………………………….792
8AD195 – HEATING CIRCUIT (547971)………………………………….796
8AD219 – CIRCUIT AIR-CONDITIONING (547971)………………………….803
_HEATER – AIR CONDITIONING……………………………………………812
8AD220 – (265387MOD)……………………………………………..194
8AD247 – COMPARTMENT (Air-conditioning) (265387MOD)………………….195
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….157
11CC191 – ELECTRICITY (CAB STRUCTURE) (547971)………………………198
_ELECTRICITY………………………………………………………..812
8AB866 – CAB (DETAILS) (265386MOD)………………………………… 65
8AB867 – CAB (DETAILS) (265386MOD)………………………………… 77
8AB868 – CAB (Details) (265386MOD)………………………………… 95
8AB869 – CAB (DETAILS) (265386MOD)………………………………… 98
8AB870 – CAB (DETAILS) (265386MOD)…………………………………108
11AA1059 – ELECTRIC CIRCUIT (547971)……………………………….157
11CC191 – ELECTRICITY (CAB STRUCTURE) (547971)………………………198
8AA489 – CAB ADAPTATION (547971)…………………………………..812
_FITTINGS – SOUND PROOFING……………………………………………824
8AB866 – CAB (DETAILS) (265386MOD)………………………………… 65
8AB867 – CAB (DETAILS) (265386MOD)………………………………… 77
8AB868 – CAB (Details) (265386MOD)………………………………… 95
8AB886 – CAB (DETAILS) (265387MOD)…………………………………739
8AB887 – CAB (DETAILS) (265387MOD)…………………………………751
8AB888 – CAB (Details) (265387MOD)…………………………………769
8AB889 – CAB (DETAILS) (265387MOD)…………………………………772
_DOOR – GLASS……………………………………………………….824
8AA386 – SEAT (547971)……………………………………………824
8AA491 – CAB ADAPTATION (547971)…………………………………..118
TRANSMISSION……………………………………………………………828
AX1480 – REAR AXLE CASING (240877MOD)………………………………….230
AX1481 – REAR AXLE DIFFERENTIAL (240877MOD)…………………………….237
AX1483 – OIL BATH DISC BRAKE – REAR AXLE (240877MOD)…………………….261
AX1484 – REAR AXLE STEERING SYSTEM (240877MOD)………………………….271
AX1459 – FRONT AXLE CASING (240878MOD)…………………………………289
AX1463 – FRONT AXLE STEERING SYSTEM (240878MOD)…………………………319
17AA15 – LUBRIFICATION (547971)……………………………………….278
AX2526 – FRONT AXLE (547971)………………………………………….324
AX2530 – REAR AXLE (547971)…………………………………………..283
_PROPSHAFT………………………………………………………….828
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD)…………….828
BP188 – CARDAN COUPLING GEAR BOX – FRONT AXLE (238117MOD)…………….285
AX1482 – REAR AXLE REDUCTION GEAR (240877MOD)……………………….258
AX1460 – FRONT AXLE REDUCTION GEAR (240878MOD)………………………294
AX1461 – FRONT AXLE DIFFERENTIAL (240878MOD)………………………..297
AX1462 – OIL BATH DISC BRAKE – FRONT AXLE (240878MOD)………………..312
_GEAR BOX…………………………………………………………..832
BP203 – ELECTRICAL CONTROL VALVE (258799MOD)………………………..832
BP234 – GEAR BOX (DETAILS) (258799MOD)……………………………..609
BP235 – GEAR BOX (MECHANISM DETAILS – GEAR) (258799MOD)………………838
BP233 – GEAR BOX AND CONVERTER (547971)…………………………….881
_ANGLE RETURN……………………………………………………….883
BP110 – BEVEL DRIVE (224053MOD)……………………………………883
BP165 – CARDAN COUPLING ENGINE – ANGLE RETURN (224734MOD)…………….828

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