Manitou MLT-X 625-75H S1E3 Genuine Parts Catalogue Manual 647422 – PDF DOWNLOAD

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Manitou MLT-X 625-75H S1E3 Genuine Parts Catalogue Manual 647422 – PDF DOWNLOAD

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Manitou MLT-X 625-75H S1E3 Genuine Parts Catalogue Manual 647422 – PDF DOWNLOAD

Language : English
Pages : 390
Downloadable : Yes
File Type : PDF
Size: 68.1 MB

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Manitou MLT-X 625-75H S1E3 Genuine Parts Catalogue Manual 647422 – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE
_ADHESIVE SIGNS
12AA675 – ADHESIVE (647140) 1
12AA677 – ADHESIVE (647140) 3
12AA761 – ADHESIVE (647422) 5
OPTIONS – ACCESSORIES
_FORK CARRIAGE
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) 7
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) 11
FRAME – BODY
9AA640 – BODY (647140) 15
_ENGINE BONNET
9AA747 – BODY (647422) 17
9AA749 – BODY (647422) 22
_COUNTERWEIGHT
6AA726 – FRAME – COUNTERWEIGHT (647422) 27
_ADJUSTABLE DRAW HOOK
6AA656 – ADJUSTABLE DRAW HOOK (647140) 29
_MUD GUARD (FENDER)
9AA751 – BODY (647422) 31
9AA883 – BODY (647422) 33
_SOUND PROOFING
9AA747 – BODY (647422) See page 17
9AA749 – BODY (647422) See page 22
_DRIVER CAB
8AB1458 – CAB (Details) (308295MOD) 35
_TANK
10AA1139 – HYDRAULIC (Principal circuit) (647422) 38
4AC376 – FUEL CIRCUIT (647422) 40
_EXTERIOR REARVIEW MIRROR
9AA641 – REARVIEW MIRROR (647140) 43
9AA726 – REARVIEW MIRROR (647140) 45
9AA751 – BODY (647422) See page 31
ELECTRICITY
11CD282 – ELECTRICITY (ENGINE – TRANSMISSION) (647422) 47
_Electronic unit – ECU
11CB1526 – ELECTRICITY (Details) (647422) 49
_CIRCUIT – HARNESS
8AB1456 – CAB (Details) (308295MOD) 54
8AB1463 – CAB (Details) (308295MOD) 57
10AF898 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) 59
10AF900 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) 62
11BA208 – ELECTRICITY (ELECTRICAL PRE-FITTING JIB) (647140) 65
11BA209 – ELECTRICITY (ELECTRICAL PRE-FITTING JIB) (647140) 67
11BB11 – ACCESSORY LINE DECOMPRESSION (E.C.S) (647140) 70
11CB1353 – ELECTRICITY (SERVICE PLATE LIGHTING) (647140) 72
11CC319 – ELECTRICITY (HYDRAULIC CONTROL) (647140) 74
11AA1759 – ELECTRIC CIRCUIT (647422) 76
11AA1761 – ELECTRIC CIRCUIT (647422) 78
11AA1763 – ELECTRIC CIRCUIT (647422) 80
11CB1524 – ELECTRICITY (DETAILS) (647422) 82
11CC349 – ELECTRICITY (CAB STRUCTURE) (647422) 85
_LIGHTING – SIGNALING
8AB1461 – CAB (DETAILS) (308295MOD) 88
8AB1463 – CAB (Details) (308295MOD) See page 57
11BA210 – ELECTRICITY (WORKING HEADLIGHT ON JIB) (647140) 91
11CB1353 – ELECTRICITY (SERVICE PLATE LIGHTING) (647140) See page 72
11CB1355 – BLUE HEADLIGHTS (647140) 94
11CB1524 – ELECTRICITY (DETAILS) (647422) See page 82
_SWITCH
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 7
10AF898 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 59
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 11
10AF900 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 62
11BA208 – ELECTRICITY (ELECTRICAL PRE-FITTING JIB) (647140) See page 65
11BB11 – ACCESSORY LINE DECOMPRESSION (E.C.S) (647140) See page 70
11CC319 – ELECTRICITY (HYDRAULIC CONTROL) (647140) See page 74
11CC321 – ELECTRICITY (FORCED OPERATION) (647140) 96
8AA1006 – CAB ADAPTATION (REAR ELECTRIC DEFROSTER) (647140) 98
11AA1763 – ELECTRIC CIRCUIT (647422) See page 80
11CB1526 – ELECTRICITY (Details) (647422) See page 49
11CC349 – ELECTRICITY (CAB STRUCTURE) (647422) See page 85
_REAR PLUG
11CB1524 – ELECTRICITY (DETAILS) (647422) See page 82
_SAFETY SYSTEM
11AB22 – ELECTRICITY (ANTITHEFT : DIGICODE) (647140) 100
11AB23 – ELECTRICITY (ANTITHEFT : FINTRONIC) (647140) 103
11AB24 – ELECTRICITY (ANTITHEFT : MODCLE) (647140) 105
11CB1354 – ELECTRICITY (RUNNING BACKWARD HORN) (647140) 107
11CB1524 – ELECTRICITY (DETAILS) (647422) See page 82
11CB1526 – ELECTRICITY (Details) (647422) See page 49
11CC349 – ELECTRICITY (CAB STRUCTURE) (647422) See page 85
6BA369 – BRAKE CIRCUIT (647422) 109
_SELECTOR – MANIPULATOR
10AF898 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 59
10AF900 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 62
10EA309 – HYDRAULIC (DETAILS) (647140) 113
10EA260 – HYDRAULIC (DETAILS) (647422) 116
11CC349 – ELECTRICITY (CAB STRUCTURE) (647422) See page 85
AXLE ASSEMBLY – AXLE
_REAR
BP279 – CARDAN COUPLING FRONT AXLE – REAR AXLE (274008MOD) 118
AX1915 – REAR AXLE CASING (274034MOD) 120
AX1916 – REAR AXLE DIFFERENTIAL (274034MOD) 122
AX1917 – REAR AXLE REDUCTION GEAR (274034MOD) 127
AX1918 – REAR AXLE STEERING SYSTEM (274034MOD) 135
AX1919 – REAR AXLE BRACKET (274034MOD) 138
3AA423 – WHEELS (647422) 140
AX2790 – REAR AXLE (647422) 142
_FRONT
BP279 – CARDAN COUPLING FRONT AXLE – REAR AXLE (274008MOD) See page 118
AX2047 – FRONT AXLE CASING (288775MOD) 144
AX2048 – FRONT AXLE DIFFERENTIAL (288775MOD) 146
AX2049 – FRONT AXLE REDUCTION GEAR (288775MOD) 149
AX2050 – OIL BATH DISC BRAKE – FRONT AXLE (288775MOD) 152
AX2051 – FRONT AXLE STEERING SYSTEM (288775MOD) 155
3AA423 – WHEELS (647422) See page 140
AX2791 – FRONT AXLE (647422) 157
_WHEELS
3AB67 – WHEELS (647140) 159
3AB68 – WHEELS (647140) 161
4AA1236 – TOOL (WHEEL TORQUE) (647140) 163
3AA423 – WHEELS (647422) See page 140
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) 167
HYDRAULIC
_ATTACHMENT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 7
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 11
_CIRCUIT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 7
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 11
__ATTACHMENT
10AF895 – HYDRAULIC (RETURN LINE CIRCUIT) (647140) 172
10AF898 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 59
10AF900 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 62
11BB11 – ACCESSORY LINE DECOMPRESSION (E.C.S) (647140) See page 70
11CC319 – ELECTRICITY (HYDRAULIC CONTROL) (647140) See page 74
__ACUMULATOR
10EA321 – HYDRAULIC (DETAILS) (647422) 176
__COMPENSATION
10AE1466 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647422) 178
__STEERING
10BA506 – HYDRAULIC (STEERING CIRCUIT) (647422) 180
__LIFTING
10AE1466 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647422) See page 178
__CENTRALISED GREASING
17AA60 – LUBRIFICATION (647422) 184
__TILTING
10AE1468 – HYDRAULIC (JIB CIRCUIT) (647422) 186
__MAIN
10AA1144 – HYDRAULIC (Principal circuit) (647422) 190
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) See page 167
10AA1279 – HYDRAULIC (Principal circuit) (647422) 195
__TELESCOPING
10AE1468 – HYDRAULIC (JIB CIRCUIT) (647422) See page 186
10AE1470 – HYDRAULIC (Telescope circuit) (647422) 200
_DETAIL
10AF895 – HYDRAULIC (RETURN LINE CIRCUIT) (647140) See page 172
10AF897 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) 204
11BB11 – ACCESSORY LINE DECOMPRESSION (E.C.S) (647140) See page 70
10AA1139 – HYDRAULIC (Principal circuit) (647422) See page 38
10AA1144 – HYDRAULIC (Principal circuit) (647422) See page 190
10AE1468 – HYDRAULIC (JIB CIRCUIT) (647422) See page 186
10BA506 – HYDRAULIC (STEERING CIRCUIT) (647422) See page 180
10DA309 – VALVE BANK (647422) 207
10DA423 – VALVE BANK (647422) 209
10EA321 – HYDRAULIC (DETAILS) (647422) See page 176
10EA386 – HYDRAULIC (DETAILS) (647422) 211
_VALVE BANK
10AA1144 – HYDRAULIC (Principal circuit) (647422) See page 190
10DA309 – VALVE BANK (647422) See page 207
10DA423 – VALVE BANK (647422) See page 209
6BA369 – BRAKE CIRCUIT (647422) See page 109
_JOYSTICK
10AF898 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 59
10AF900 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 62
10AA1144 – HYDRAULIC (Principal circuit) (647422) See page 190
10EA260 – HYDRAULIC (DETAILS) (647422) See page 116
_PUMP
10AA1144 – HYDRAULIC (Principal circuit) (647422) See page 190
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) See page 167
_TANK
10AA1139 – HYDRAULIC (Principal circuit) (647422) See page 38
10AA1144 – HYDRAULIC (Principal circuit) (647422) See page 190
_RAM
__COMPENSATION
10AE1466 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647422) See page 178
10CB67 – HYDRAULIC (COMPENSATION CYLINDER) (647422) 213
__STEERING
AX1918 – REAR AXLE STEERING SYSTEM (274034MOD) See page 135
AX2051 – FRONT AXLE STEERING SYSTEM (288775MOD) See page 155
__LIFTING
10AE1466 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647422) See page 178
10CA359 – HYDRAULIC (LIFTING CYLINDER) (647422) 215
__TILTING
10AE1468 – HYDRAULIC (JIB CIRCUIT) (647422) See page 186
10CD136 – HYDRAULIC (TILTING CYLINDER) (647422) 217
__TELESCOPING
10AE1470 – HYDRAULIC (Telescope circuit) (647422) See page 200
10CC157 – HYDRAULIC (Telescope cylinder) (647422) 219
10CC187 – HYDRAULIC (Telescope cylinder) (647422) 221
10CC198 – HYDRAULIC (Telescope cylinder) (647422) 223
__LOCKING OF ATTACHMENT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 7
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 11
10CZ122 – HYDRAULIC (LOCKING CYLINDER OF ATTACHMENTS) (647140) 225
10CZ164 – HYDRAULIC (LOCKING CYLINDER OF ATTACHMENTS) (647140) 228
TELESCOPIC BOOM
_ATTACHMENT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 7
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 11
11BA208 – ELECTRICITY (ELECTRICAL PRE-FITTING JIB) (647140) See page 65
5BA795 – BOOM (OPTION LEVEL INDICATOR) (647140) 231
_DETAIL
10AF897 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 204
5BA795 – BOOM (OPTION LEVEL INDICATOR) (647140) See page 231
5BA864 – BOOM (647422) 233
_QUICK COUPLING
10AF897 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 204
_FORK CARRIAGE
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 7
10AF897 – HYDRAULIC (ELECTROVALVE – BOOM HEAD) (647140) See page 204
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 11
5BA864 – BOOM (647422) See page 233
__T.F.F
5BA608 – FLOATING FORKS CARRIERS NR 570724 / 570725 (647422) 236
ENGINE
AK246 – TURBOCHARGER (270516MOD) 238
_ENGINE UNIT
AK232 – CYLINDER BLOCK (270516MOD) 242
AK233 – PISTONS, CONNECTING RODS AND CRANKSHAFT (270516MOD) 246
AK234 – CYLINDER HEAD (270516MOD) 251
AK235 – ROCKER LEVER SHAFT (270516MOD) 255
AK236 – OIL SUMP – LUBRICATING OIL PUMP (270516MOD) 258
AK237 – ROCKER LEVER COVER AND BREATHER (270516MOD) 262
AK239 – CAMSHAFT (270516MOD) 264
AK241 – FLY WHEEL (270516MOD) 267
AK250 – SEAL KIT (270516MOD) 271
4AA1360 – ENGINE – TRANSMISSION ADAPTATION (647422) 273
4AC376 – FUEL CIRCUIT (647422) See page 40
_COMPLETE
AK447 – ENGINE ADAPTATION (647422) 275
_TIMING GEAR – LUBRICATION
AK236 – OIL SUMP – LUBRICATING OIL PUMP (270516MOD) See page 258
AK239 – CAMSHAFT (270516MOD) See page 264
AK241 – FLY WHEEL (270516MOD) See page 267
AK249 – OIL COOLER (270516MOD) 277
_ELECTRICITY
11AA1759 – ELECTRIC CIRCUIT (647422) See page 76
11CB1526 – ELECTRICITY (Details) (647422) See page 49
11CD282 – ELECTRICITY (ENGINE – TRANSMISSION) (647422) See page 47
_FILTERS-BELT
AK240 – OIL FILTER (270516MOD) 282
AK242 – ALTERNATOR – PULLEY (270516MOD) 286
8AA1002 – AIR-CONDITIONING ADAPTATION (647140) 289
2AA308 – FILTERS AND BELTS (647422) 292
4AA1366 – ENGINE – TRANSMISSION ADAPTATION (647422) 294
4AC376 – FUEL CIRCUIT (647422) See page 40
AK447 – ENGINE ADAPTATION (647422) See page 275
_INTAKE SYSTEM – EXHAUST
AK244 – INTAKE MANIFOLD (270516MOD) 297
AK245 – EXHAUST MANIFOLD (270516MOD) 299
4AA1365 – ENGINE – TRANSMISSION ADAPTATION (647422) 302
4AA1366 – ENGINE – TRANSMISSION ADAPTATION (647422) See page 294
_FUEL SUPPLY SYSTEM
AK247 – FUEL CIRCUIT (270516MOD) 304
AK248 – INJECTION PUMP (270516MOD) 311
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) See page 167
4AC376 – FUEL CIRCUIT (647422) See page 40
AK447 – ENGINE ADAPTATION (647422) See page 275
_ELECTRICAL SYSTEM
AK241 – FLY WHEEL (270516MOD) See page 267
AK242 – ALTERNATOR – PULLEY (270516MOD) See page 286
AK243 – ALTERNATOR (DETAILS) (270516MOD) 321
11AA1759 – ELECTRIC CIRCUIT (647422) See page 76
11CB1526 – ELECTRICITY (Details) (647422) See page 49
11CD282 – ELECTRICITY (ENGINE – TRANSMISSION) (647422) See page 47
_COOLING SYSTEM
AK238 – WATER PUMP (270516MOD) 323
AK249 – OIL COOLER (270516MOD) See page 277
11CD282 – ELECTRICITY (ENGINE – TRANSMISSION) (647422) See page 47
4AA1367 – ENGINE – TRANSMISSION ADAPTATION (647422) 326
4AA924 – ENGINE – TRANSMISSION ADAPTATION (647422) 331
4AA1598 – ENGINE – TRANSMISSION ADAPTATION (647422) 333
PEDALS
_BRAKING CIRCUIT
11CB1526 – ELECTRICITY (Details) (647422) See page 49
6BA369 – BRAKE CIRCUIT (647422) See page 109
_ACCELEARATOR PEDAL
6BB285 – PEDALS – LINKAGE (MANUAL ACCELERATOR) (647140) 336
6BB304 – PEDALS – LINKAGE (647422) 339
_BRAKE PEDAL
6BA369 – BRAKE CIRCUIT (647422) See page 109
_LINKAGE
6BB285 – PEDALS – LINKAGE (MANUAL ACCELERATOR) (647140) See page 336
11CB1526 – ELECTRICITY (Details) (647422) See page 49
6BB304 – PEDALS – LINKAGE (647422) See page 339
DRIVER CAB
_CAB
8AB1457 – CAB (Details) (308295MOD) 342
8AA1001 – AIR-CONDITIONING ADAPTATION (647140) 345
8AA1002 – AIR-CONDITIONING ADAPTATION (647140) See page 289
8AD438 – HEATING CIRCUIT (647422) 347
_HEATER – AIR CONDITIONING
8AB1456 – CAB (Details) (308295MOD) See page 54
8AB1461 – CAB (DETAILS) (308295MOD) See page 88
8AB1463 – CAB (Details) (308295MOD) See page 57
11AB22 – ELECTRICITY (ANTITHEFT : DIGICODE) (647140) See page 100
11CC319 – ELECTRICITY (HYDRAULIC CONTROL) (647140) See page 74
8AA1006 – CAB ADAPTATION (REAR ELECTRIC DEFROSTER) (647140) See page 98
11AA1763 – ELECTRIC CIRCUIT (647422) See page 80
11CC349 – ELECTRICITY (CAB STRUCTURE) (647422) See page 85
_ELECTRICITY
8AB1456 – CAB (Details) (308295MOD) See page 54
8AB1458 – CAB (Details) (308295MOD) See page 35
8AB1462 – CAB (Details) (308295MOD) 349
11AB22 – ELECTRICITY (ANTITHEFT : DIGICODE) (647140) See page 100
8AA1005 – CAB ADAPTATION (CAR RADIO) (647140) 351
8AA1007 – CAB ADAPTATION (BOX) (647140) 353
8AA997 – PROTECTION GRID (647140) 355
11CC349 – ELECTRICITY (CAB STRUCTURE) (647422) See page 85
8AA1174 – CAB ADAPTATION (647422) 358
_FITTINGS – SOUND PROOFING
8AB1459 – CAB (Details) (308295MOD) 361
8AB1460 – CAB (DETAILS) (308295MOD) 363
8AA1006 – CAB ADAPTATION (REAR ELECTRIC DEFROSTER) (647140) See page 98
_DOOR – GLASS
8AA1000 – PNEUMATIC SEAT ADAPTATION (647140) 366
8AA1023 – PNEUMATIC SEAT (647140) 368
8AA1171 – CAB ADAPTATION (647422) 371
8AA847 – SEAT (647422) 374
_HALF CAB
8AB1458 – CAB (Details) (308295MOD) See page 35
TRANSMISSION
AX1915 – REAR AXLE CASING (274034MOD) See page 120
AX1916 – REAR AXLE DIFFERENTIAL (274034MOD) See page 122
AX1917 – REAR AXLE REDUCTION GEAR (274034MOD) See page 127
AX1918 – REAR AXLE STEERING SYSTEM (274034MOD) See page 135
AX1919 – REAR AXLE BRACKET (274034MOD) See page 138
AX2047 – FRONT AXLE CASING (288775MOD) See page 144
AX2048 – FRONT AXLE DIFFERENTIAL (288775MOD) See page 146
AX2049 – FRONT AXLE REDUCTION GEAR (288775MOD) See page 149
AX2050 – OIL BATH DISC BRAKE – FRONT AXLE (288775MOD) See page 152
AX2051 – FRONT AXLE STEERING SYSTEM (288775MOD) See page 155
AX2790 – REAR AXLE (647422) See page 142
AX2791 – FRONT AXLE (647422) See page 157
_PROPSHAFT
BP279 – CARDAN COUPLING FRONT AXLE – REAR AXLE (274008MOD) See page 118
_HYDROSTATIC CIRCUIT
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) See page 167
_HYDROSTATIC MOTOR
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) See page 167
_HYDROSTYATIC PUMP
BD19 – VARIABLE DISPLACEMENT PUMP (306722MOD) 376
4AB358 – HYDROSTATIC TRANSMISSION CIRCUIT (647422) See page 167

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