Manitou MLT735 120 LSU S6-E3 Operator Manual – PDF DOWNLOAD

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Manitou MLT735 120 LSU S6-E3 Operator Manual – PDF DOWNLOAD

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Manitou MLT735 120 LSU S6-E3 Operator Manual – PDF DOWNLOAD

Catalog No. 51900002

ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS
STUDY THE OPERATOR/SERVICE MANUALS:

The information in this manual provides general instructions for the safe operation and maintenance of your forklift truck. This information is vital and must be clearly understood by the operator and serviceman. Study this manual and the Rough Terrain Forklift Safety Manual (part no. 422494) thoroughly and carefully before operating or servicing your forklift. Contact your dealer or Manitou North America, Inc. if you have any questions concerning your forklift, its operation, service or parts. Keep both manuals in the literature box on the forklift available for reference. If either manual becomes illegible or is missing, contact your dealer for replacements immediately. This manual cannot cover every situation that might result in an accident. It is the responsibility of the operator to always remain alert for potential hazards and be prepared to avoid them!

ADDITIONAL RECOMMENDED LITERATURE:
ANSI / ITSDF B56.6 is the national consensus standard for rough terrain forklift trucks. It contains rules about forklift safety, maintenance, safe operation, training, and supervision. Forklift owners should learn this standard and make it available for their operators, service personnel, and supervisors.

These standards can be obtained, free of charge, from the Industrial Truck Standards Development Foundation (ITSDF) on their website at www.itsdf.org. The following references are examples from the standard, addressing forklift operators:
A.) OPERATOR TRAINING QUALIFICATIONS
1.) The user shall ensure that operators understand that safe operation is the operator’s responsibility. The
user shall ensure that operators are knowledgeable of, and observe, all safety rules and practices.
2.) Create an effective operator training program centered around user company’s policies, operating conditions,
and rough terrain forklift trucks. The program should be presented completely to all new operators and
not be condensed for those claiming previous experience.
3.) Information on operator training is available from several sources, including rough terrain forklift truck manufacturers,
users, government agencies, etc.
4.) An operator training program should consist of the following:
a.) careful selection of the operator, considering physical qualifications, job attitude, and aptitude;
b.) emphasis on safety of stock, equipment, operator, and other personnel;
c.) citing of rules and why they were formulated;
d.) basic fundamentals of rough terrain forklift truck and component design as related to safety, e.g.,
in.-lb (N-m) loading, mechanical limitations, center of gravity, stability, etc.;
e.) introduction to equipment, control locations, and functions. Explain how they work when used
properly and problems when used improperly.
f.) supervise practice on operating course remote from normal activity and designed to simulate
actual operations, e.g., lumber stacking, elevating shingles to the roof, etc.;
g.) oral, written, and operational performance tests and evaluations during and at completion of the
course;
h.) refresher courses, which may be condensed versions of the primary
course, and periodic “on job” operator evaluation;
i.) understanding of nameplate data and operator instructions and warning information appearing on
the rough terrain forklift truck.

TABLE OF CONTENTS:

Manitou MLT735 120 LSU S6-E3 Operator Manual – PDF DOWNLOAD

51900002_0.pdf...............................................................................................................................................................................................................................  0
Rough Terrain Safety Standards...............................................................................................................................................................................................................  7
51900002_1.pdf............................................................................................................................................................................................................................... 24
	INSTRUCTIONS TO THE COMPANY MANAGER...................................................................................................................................................................................................... 27
		THE SITE............................................................................................................................................................................................................................. 27
		THE OPERATOR......................................................................................................................................................................................................................... 27
		THE LIFT TRUCK....................................................................................................................................................................................................................... 27
		THE INSTRUCTIONS..................................................................................................................................................................................................................... 28
		THE MAINTENANCE...................................................................................................................................................................................................................... 28
	INSTRUCTIONS FOR THE OPERATOR............................................................................................................................................................................................................ 29
		PREAMBLE............................................................................................................................................................................................................................. 29
		GENERAL INSTRUCTIONS................................................................................................................................................................................................................. 29
		OPERATING INSTRUCTIONS UNLADEN AND LADEN............................................................................................................................................................................................. 31
		INSTRUCTIONS FOR HANDLING A LOAD..................................................................................................................................................................................................... 37
		PLATFORM OPERATING INSTRUCTIONS...................................................................................................................................................................................................... 44
		INSTRUCTIONS FOR USING THE RADIO-CONTROL............................................................................................................................................................................................. 46
	MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK............................................................................................................................................................................................... 47
		GENERAL INSTRUCTIONS................................................................................................................................................................................................................. 47
		MAINTENANCE.......................................................................................................................................................................................................................... 47
		LUBRICANT AND FUEL LEVELS............................................................................................................................................................................................................ 47
		HYDRAULIC............................................................................................................................................................................................................................ 47
		ELECTRICITY.......................................................................................................................................................................................................................... 47
		WELDING.............................................................................................................................................................................................................................. 48
		WASHING THE LIFT TRUCK............................................................................................................................................................................................................... 48
	IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME...................................................................................................................................................................................... 49
		INTRODUCTION......................................................................................................................................................................................................................... 49
		PREPARING THE LIFT TRUCK............................................................................................................................................................................................................. 49
		PROTECTING THE I.C. ENGINE........................................................................................................................................................................................................... 49
		PROTECTING THE LIFT TRUCK............................................................................................................................................................................................................ 49
		BRINGING THE LIFT TRUCK BACK INTO SERVICE............................................................................................................................................................................................ 50
51900002_2.pdf............................................................................................................................................................................................................................... 52
	IDENTIFICATION OF THE LIFT TRUCK......................................................................................................................................................................................................... 55
	CHARACTERISTICS	MLT 735 -120 LSU Série 6-E3.............................................................................................................................................................................................. 57
	DIMENSIONS AND LOAD CHART	MLT 735 Turbo LSU Série 6-E3	MLT 735 -120 LSU Série 6-E3	MLT 735 -120 LSU POWERSHIFT Série 6-E3................................................................................................................ 59
	INSTRUMENTS AND CONTROLS................................................................................................................................................................................................................. 61
	TOWING PIN AND HOOK...................................................................................................................................................................................................................... 85
	DESCRIPTION AND USE OF THE OPTIONS....................................................................................................................................................................................................... 89
51900002_3.pdf...............................................................................................................................................................................................................................101
	MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT...............................................................................................................................................................................................104
	START-UP CHECKLIST.......................................................................................................................................................................................................................105
	FILTERS CARTRIDGES AND BELTS	MLT 634 -120 LSU Série F-E3	MLT 634 -120 LSU POWERSHIFT Série F-E3	MLT 735 -120 LSU Série 6-E3	MLT 735 -120 LSU POWERSHIFT Série 6-E3	MLT 741 -120 LSU Série 6-E3	MLT 741 -120 LSU POWERSHIFT Série 6-E3....106
	LUBRICANTS AND FUEL......................................................................................................................................................................................................................108
	SERVICING SCHEDULE.......................................................................................................................................................................................................................110
	A - DAILY OR EVERY 10 HOURS SERVICE......................................................................................................................................................................................................112
	B - EVERY 50 HOURS SERVICE...............................................................................................................................................................................................................116
	C - EVERY 250 HOURS SERVICE..............................................................................................................................................................................................................122
	D - EVERY 500 HOURS SERVICE..............................................................................................................................................................................................................126
	E - EVERY 1000 HOURS SERVICE.............................................................................................................................................................................................................132
	F - EVERY 2000 HOURS OF SERVICE..........................................................................................................................................................................................................137
	G - OCCASIONAL MAINTENANCE...............................................................................................................................................................................................................139
51900002_4.pdf...............................................................................................................................................................................................................................143
	INTRODUCTION.............................................................................................................................................................................................................................147
	PICKING UP THE ATTACHMENTS...............................................................................................................................................................................................................148
	TECHNICAL SPECIFICATIONS OF ATTACHMENTS..................................................................................................................................................................................................  0
	ATTACHMENT SHIELDS.......................................................................................................................................................................................................................  0
Electrical Schematic.........................................................................................................................................................................................................................151
Hydraulic Schematic..........................................................................................................................................................................................................................173

MANITOU MLT735 120 LSU S6-E3 OPERATOR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V