Manitou Motor John Deere 4045 PWL-PSS Stage 4 Repair Manual 647546EN – PDF DOWNLOAD

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Manitou Motor John Deere 4045 PWL-PSS Stage 4 Repair Manual 647546EN – PDF DOWNLOAD

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Manitou Motor John Deere 4045 PWL-PSS Stage 4 Repair Manual 647546EN – PDF DOWNLOAD

COMPONENT TECHNICAL MANUAL
4.5 L OEM Diesel Engines — Final
Tier 4/Stage IV platform
CTM120119 28OCT14

• This repair manual covers the 4045 PowerTech™ engines for Final Tier 4/Stage IV platform.
• This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual.

Live With Safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

This manual contains SI Metric units of measure followed immediately by the U.S. customary units of measure. Most hardware on these engines is metric sized. Read each block of material completely before performing service to check for differences in procedures or specifications.

• Follow only the procedures that apply to the component you are working on. Component Technical Manuals are concise service guides for specific components.
• Component Technical Manuals are written as stand-alone manuals covering multiple machine applications. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

TABLE OF CONTENTS:

Manitou Motor John Deere 4045 PWL-PSS Stage 4 Repair Manual 647546EN – PDF DOWNLOAD

Section 01—General Information
Group 000—Safety
Group 001—Engine Identification
Group 002—Fuels, Lubricants, and Coolant
Section 02—Repair and Adjustments
Group 010—Engine Rebuild
Group 020—Cylinder Head and Valve Repair and
Adjustment
Group 030—Cylinder Block, Liners, Pistons, and Rods
Repair and Adjustment
Group 040—Crankshaft, Main Bearings, and Flywheel
Repair and Adjustment
Group 050—Camshaft, Balancing Shaft and Timing
Gear Train Repair and Adjustment
Group 060—Lubrication System Repair and Adjustment
Group 070—Cooling System Repair and Adjustment
Group 080—Air Intake and Exhaust System Repair and
Adjustment — Dual Turbocharger
Group 085—Air Intake and Exhaust System Repair and
Adjustment — Single Turbocharger
Group 090—Electronic Fuel System Repair and
Adjustment
Group 100—OEM Starting and Charging Systems
Repair and Adjustment
Group 110—Electrical Engine Control Repair and
Adjustment
Group 112—Connector Repair and Adjustment
Group 115—Fuel Dosing Aftertreatment Devices
Repair and Adjustment
Group 116—DEF Dosing Aftertreatment Devices
Repair and Adjustment
Section 03—Theory of Operation
Group 120—Base Engine
Group 123—Cooling System
Group 126—Lubrication System
Group 130—Electronic Fuel System
Group 135—Air Intake and Exhaust System
Group 137—Aftertreatment System
Group 140—Electrical Control System
Section 04—Diagnostics
Group 150—Observable Diagnostics
Group 155—Checks, Tests, and Procedures
Group 160—Diagnostic Instructions and Information
Group 161—DTC SPN – 000001—000199
Group 162—DTC SPN – 000200—000699
Group 163—DTC SPN – 000700—001999
Group 164—DTC SPN – 002000—002299
Group 165—DTC SPN – 002300—002999
Group 166—DTC SPN – 003000—003999
Group 167—DTC SPN – 004000—529999
Section 05—Tools and Other Materials
Group 170—Special Tools
Group 180—Lubricants, Sealants, and Other Materials
Section 06—Specifications
Group 200—Repair and General OEM Specifications
Group 210—Diagnostic Specifications

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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