Manitou MT 625 Turbo Série 2-E3 MT-X 625 Turbo Série 2-E3 Genuine Parts Catalogue Manual 647140 – PDF DOWNLOAD

Description

Manitou MT 625 Turbo Série 2-E3 MT-X 625 Turbo Série 2-E3 Genuine Parts Catalogue Manual 647140 – PDF DOWNLOAD

FILE DETAILS:

Manitou MT 625 Turbo Série 2-E3 MT-X 625 Turbo Série 2-E3 Genuine Parts Catalogue Manual 647140 – PDF DOWNLOAD

Language : English
Pages : 446
Downloadable : Yes
File Type : PDF
Size: 77.8 MB

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitou MT 625 Turbo Série 2-E3 MT-X 625 Turbo Série 2-E3 Genuine Parts Catalogue Manual 647140 – PDF DOWNLOAD

GENERAL INSTRUCTIONS AND SAFETY NOTICE
_ADHESIVE SIGNS
12AA676 – ADHESIVE (647140) 1
12AA677 – ADHESIVE (647140) 3
5AC98 – CARRIER (OPTION) (647140) 5
12AA612 – ADHESIVE (647207) 8
12AA723 – ADHESIVE (647207) 10
OPTIONS – ACCESSORIES
_SIDE SHIFT
__T.S.D.L.
5BA592 – TILTING FORK CARRIAGE (647207) 12
5BA608 – FLOATING FORKS CARRIERS NR 570724 / 570725 (647207) 14
_FORK CARRIAGE
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) 20
5AC98 – CARRIER (OPTION) (647140) See page 5
FRAME – BODY
9AA640 – BODY (647140) 23
_COUNTERWEIGHT
6AA563 – FRAME – COUNTERWEIGHT (647207) 25
_ADJUSTABLE DRAW HOOK
6AA656 – ADJUSTABLE DRAW HOOK (647140) 27
_MUD GUARD (FENDER)
9AA544 – BODY (647207) 29
9aa820 – BODY (647207) 31
_SOUND PROOFING
9AA540 – BODY (647207) 34
9AA542 – BODY (647207) 37
9aa821 – BODY (647207) 40
_DRIVER CAB
8AB1353 – CAB (Details) (277537MOD) 46
8AB1470 – CAB (DETAILS) (308290MOD) 49
8AB1472 – CAB (Details) (308290MOD) 53
_TANK
4AC328 – FUEL CIRCUIT (647207) 56
_EXTERIOR REARVIEW MIRROR
9AA641 – REARVIEW MIRROR (647140) 59
9AA726 – REARVIEW MIRROR (647140) 61
9AA544 – BODY (647207) See page 29
9aa820 – BODY (647207) See page 31
ELECTRICITY
8AB1355 – CAB (DETAILS) (277537MOD) 63
11CB1352 – HEATER ENGINE BLOCK ADAPTATION (647140) 65
11CD205 – ELECTRICITY (ENGINE – TRANSMISSION) (647207) 67
_CIRCUIT – HARNESS
8AB1602 – CAB (DETAILS) (308288MOD) 69
8AB1470 – CAB (DETAILS) (308290MOD) See page 49
11CB1353 – ELECTRICITY (SERVICE PLATE LIGHTING) (647140) 72
11CC320 – ELECTRICITY (TILTING LOCKING) (647140) 74
11AA1521 – ELECTRIC CIRCUIT (647207) 76
11AA1523 – ELECTRIC CIRCUIT (647207) 78
11AA1525 – ELECTRIC CIRCUIT (647207) 80
11CB1183 – ELECTRICITY (DETAILS) (647207) 82
11CC280 – ELECTRICITY (CAB STRUCTURE) (647207) 85
_LIGHTING – SIGNALING
11CB1336 – FRONT WORKING HEADLIGHT + REAR (647140) 88
11CB1337 – REVOLVING LIGHT KIT (647140) 90
11CB1353 – ELECTRICITY (SERVICE PLATE LIGHTING) (647140) See page 72
11AA1521 – ELECTRIC CIRCUIT (647207) See page 76
11CB1183 – ELECTRICITY (DETAILS) (647207) See page 82
_SWITCH
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 20
11CB1336 – FRONT WORKING HEADLIGHT + REAR (647140) See page 88
11CC320 – ELECTRICITY (TILTING LOCKING) (647140) See page 74
8AA1006 – CAB ADAPTATION (REAR ELECTRIC DEFROSTER) (647140) 92
11AA1521 – ELECTRIC CIRCUIT (647207) See page 76
11CC280 – ELECTRICITY (CAB STRUCTURE) (647207) See page 85
_SAFETY SYSTEM
11AB22 – ELECTRICITY (ANTITHEFT : DIGICODE) (647140) 94
11AB23 – ELECTRICITY (ANTITHEFT : FINTRONIC) (647140) 97
11AB24 – ELECTRICITY (ANTITHEFT : MODCLE) (647140) 99
11AA1523 – ELECTRIC CIRCUIT (647207) See page 78
11CB1183 – ELECTRICITY (DETAILS) (647207) See page 82
11CB1186 – ELECTRICITY (DETAILS) (647207) 101
11CC280 – ELECTRICITY (CAB STRUCTURE) (647207) See page 85
_SELECTOR – MANIPULATOR
10EA285 – HYDRAULIC (DETAILS) (647207) 104
AXLE ASSEMBLY – AXLE
6AA563 – FRAME – COUNTERWEIGHT (647207) See page 25
_REAR
BP279 – CARDAN COUPLING FRONT AXLE – REAR AXLE (274008MOD) 106
AX1915 – REAR AXLE CASING (274034MOD) 108
AX1916 – REAR AXLE DIFFERENTIAL (274034MOD) 110
AX1917 – REAR AXLE REDUCTION GEAR (274034MOD) 115
AX1918 – REAR AXLE STEERING SYSTEM (274034MOD) 123
AX1919 – REAR AXLE BRACKET (274034MOD) 126
3AB080 – (647140) 128
3AB081 – (647140) 130
_FRONT
BP279 – CARDAN COUPLING FRONT AXLE – REAR AXLE (274008MOD) See page 106
AX1910 – FRONT AXLE CASING (274035MOD) 132
AX1911 – FRONT AXLE DIFFERENTIAL (274035MOD) 134
AX1912 – FRONT AXLE REDUCTION GEAR (274035MOD) 139
AX1913 – OIL BATH DISC BRAKE – FRONT AXLE (274035MOD) 144
AX1914 – FRONT AXLE STEERING SYSTEM (274035MOD) 147
3AB080 – (647140) See page 128
3AB081 – (647140) See page 130
_WHEELS
3AB080 – (647140) See page 128
3AB081 – (647140) See page 130
3AB65 – WHEELS (647140) 149
3AB66 – WHEELS (647140) 151
4AA1236 – TOOL (WHEEL TORQUE) (647140) 153
3AA353 – WHEELS (647207) 156
HYDRAULIC
_ATTACHMENT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 20
_CIRCUIT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 20
6BA315 – BRAKE CIRCUIT (647207) 158
__ATTACHMENT
10AE1383 – HYDRAULIC (BOOM CIRCUIT – ATTACHMENT) (647140) 161
10AF895 – HYDRAULIC (RETURN LINE CIRCUIT) (647140) 164
__ACUMULATOR
10aa1217 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) 167
10aa1218 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) 188
10AA935 – HYDRAULIC (Principal circuit) (647207) 200
10EA321 – HYDRAULIC (DETAILS) (647207) 204
11AA1521 – ELECTRIC CIRCUIT (647207) See page 76
__COMPENSATION
10AE1206 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647207) 206
__STEERING
10BA407 – HYDRAULIC (STEERING CIRCUIT) (647207) 208
__LIFTING
10AE1206 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647207) See page 206
__CENTRALISED GREASING
17AA55 – LUBRIFICATION (647140) 211
__TILTING
11CC320 – ELECTRICITY (TILTING LOCKING) (647140) See page 74
10AE1202 – HYDRAULIC (JIB CIRCUIT) (647207) 214
__MAIN
10aa1217 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 167
10aa1218 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 188
10AA935 – HYDRAULIC (Principal circuit) (647207) See page 200
__TELESCOPING
10AE1383 – HYDRAULIC (BOOM CIRCUIT – ATTACHMENT) (647140) See page 161
10AE1202 – HYDRAULIC (JIB CIRCUIT) (647207) See page 214
10AE1204 – HYDRAULIC (TELESCOPE CIRCUIT) (647207) 216
_DETAIL
10AE1383 – HYDRAULIC (BOOM CIRCUIT – ATTACHMENT) (647140) See page 161
10AF895 – HYDRAULIC (RETURN LINE CIRCUIT) (647140) See page 164
10EA143 – HYDRAULIC (DETAILS) (647140) 219
10aa1217 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 167
10aa1218 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 188
10aa1224 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) 222
10AA935 – HYDRAULIC (Principal circuit) (647207) See page 200
10AA936 – HYDRAULIC (Principal circuit) (647207) 225
10BA407 – HYDRAULIC (STEERING CIRCUIT) (647207) See page 208
10EA321 – HYDRAULIC (DETAILS) (647207) See page 204
10EA322 – HYDRAULIC (DETAILS) (647207) 227
_VALVE BANK
10aa1217 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 167
10aa1218 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 188
10AA935 – HYDRAULIC (Principal circuit) (647207) See page 200
10BA407 – HYDRAULIC (STEERING CIRCUIT) (647207) See page 208
10DA309 – VALVE BANK (647207) 229
10DA423 – VALVE BANK (647207) 231
6BA315 – BRAKE CIRCUIT (647207) See page 158
_JOYSTICK
10aa1217 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 167
10aa1218 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 188
10AA935 – HYDRAULIC (Principal circuit) (647207) See page 200
10EA285 – HYDRAULIC (DETAILS) (647207) See page 104
_TANK
10aa1217 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 167
10aa1218 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 188
10aa1224 – HYDRAULIC (PRINCIPAL CIRCUIT) (647207) See page 222
10AA935 – HYDRAULIC (Principal circuit) (647207) See page 200
10AA936 – HYDRAULIC (Principal circuit) (647207) See page 225
_RAM
__COMPENSATION
10AE1206 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647207) See page 206
10CB67 – HYDRAULIC (COMPENSATION CYLINDER) (647207) 233
__STEERING
AX1918 – REAR AXLE STEERING SYSTEM (274034MOD) See page 123
AX1914 – FRONT AXLE STEERING SYSTEM (274035MOD) See page 147
__LIFTING
10AE1206 – HYDRAULIC (COMPENSATION – LIFTING CIRCUIT) (647207) See page 206
10CA294 – HYDRAULIC (LIFTING CYLINDER) (647207) 235
10CA359 – HYDRAULIC (LIFTING CYLINDER) (647207) 237
__TILTING
10AE1202 – HYDRAULIC (JIB CIRCUIT) (647207) See page 214
10CD136 – HYDRAULIC (TILTING CYLINDER) (647207) 239
__TELESCOPING
10AE1204 – HYDRAULIC (TELESCOPE CIRCUIT) (647207) See page 216
10CC157 – HYDRAULIC (TELESCOPE CYLINDER) (647207) 241
10CC183 – HYDRAULIC (TELESCOPE CYLINDER) (647207) 243
__LOCKING OF ATTACHMENT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 20
10CZ122 – HYDRAULIC (LOCKING CYLINDER OF ATTACHMENTS) (647140) 245
10CZ164 – HYDRAULIC (LOCKING CYLINDER OF ATTACHMENTS) (647140) 248
TELESCOPIC BOOM
_ATTACHMENT
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 20
5AC98 – CARRIER (OPTION) (647140) See page 5
5BA795 – BOOM (OPTION LEVEL INDICATOR) (647140) 251
_DETAIL
5AC98 – CARRIER (OPTION) (647140) See page 5
5BA795 – BOOM (OPTION LEVEL INDICATOR) (647140) See page 251
5BA797 – SEALING ON JIB (647140) 253
5BA687 – BOOM (647207) 255
_FORK CARRIAGE
10AF896 – HYDRAULIC (LOCKING OF ATTACHMENTS) (647140) See page 16
10AF899 – HYDRAULIC (ELECTROVALVE + LOCKING OF ATTACHMENTS) (647140) See page 20
5AC98 – CARRIER (OPTION) (647140) See page 5
5BA687 – BOOM (647207) See page 255
ENGINE
AK246 – TURBOCHARGER (270516MOD) 258
_ENGINE UNIT
AK232 – CYLINDER BLOCK (270516MOD) 262
AK233 – PISTONS, CONNECTING RODS AND CRANKSHAFT (270516MOD) 266
AK234 – CYLINDER HEAD (270516MOD) 271
AK235 – ROCKER LEVER SHAFT (270516MOD) 275
AK236 – OIL SUMP – LUBRICATING OIL PUMP (270516MOD) 278
AK237 – ROCKER LEVER COVER AND BREATHER (270516MOD) 282
AK239 – CAMSHAFT (270516MOD) 284
AK241 – FLY WHEEL (270516MOD) 287
AK250 – SEAL KIT (270516MOD) 291
11CD205 – ELECTRICITY (ENGINE – TRANSMISSION) (647207) See page 67
4AA1028 – ENGINE – TRANSMISSION ADAPTATION (647207) 293
4aa1428 – ENGINE – TRANSMISSION ADAPTATION (647207) 295
_COMPLETE
AK281 – ENGINE ADAPTATION (647207) 298
_TIMING GEAR – LUBRICATION
AK236 – OIL SUMP – LUBRICATING OIL PUMP (270516MOD) See page 278
AK239 – CAMSHAFT (270516MOD) See page 284
AK241 – FLY WHEEL (270516MOD) See page 287
AK249 – OIL COOLER (270516MOD) 300
_ELECTRICITY
11CB1352 – HEATER ENGINE BLOCK ADAPTATION (647140) See page 65
11CD205 – ELECTRICITY (ENGINE – TRANSMISSION) (647207) See page 67
_FILTERS-BELT
AK240 – OIL FILTER (270516MOD) 305
AK242 – ALTERNATOR – PULLEY (270516MOD) 309
2AA279 – CYCLONIC PRE-FILTER (647140) 311
2AA257 – FILTERS AND BELTS (647207) 313
4AA1032 – ENGINE – TRANSMISSION ADAPTATION (647207) 315
4AC328 – FUEL CIRCUIT (647207) See page 56
_INTAKE SYSTEM – EXHAUST
AK244 – INTAKE MANIFOLD (270516MOD) 317
AK245 – EXHAUST MANIFOLD (270516MOD) 319
2AA279 – CYCLONIC PRE-FILTER (647140) See page 311
4AA1030 – ENGINE – TRANSMISSION ADAPTATION (647207) 322
4AA1032 – ENGINE – TRANSMISSION ADAPTATION (647207) See page 315
_FUEL SUPPLY SYSTEM
AK247 – FUEL CIRCUIT (270516MOD) 324
AK248 – INJECTION PUMP (270516MOD) 331
4AB249 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) 341
4ab385 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) 344
4AC328 – FUEL CIRCUIT (647207) See page 56
_ELECTRICAL SYSTEM
AK241 – FLY WHEEL (270516MOD) See page 287
AK242 – ALTERNATOR – PULLEY (270516MOD) See page 309
AK243 – ALTERNATOR (DETAILS) (270516MOD) 352
11CB1352 – HEATER ENGINE BLOCK ADAPTATION (647140) See page 65
11CD205 – ELECTRICITY (ENGINE – TRANSMISSION) (647207) See page 67
_COOLING SYSTEM
AK238 – WATER PUMP (270516MOD) 354
AK249 – OIL COOLER (270516MOD) See page 300
4AA1034 – ENGINE – TRANSMISSION ADAPTATION (647207) 357
4aa1428 – ENGINE – TRANSMISSION ADAPTATION (647207) See page 295
4AA924 – ENGINE – TRANSMISSION ADAPTATION (647207) 360
PEDALS
_BRAKING CIRCUIT
11CB1186 – ELECTRICITY (DETAILS) (647207) See page 101
6BA315 – BRAKE CIRCUIT (647207) See page 158
_ACCELEARATOR PEDAL
6BB285 – PEDALS – LINKAGE (MANUAL ACCELERATOR) (647140) 362
_LINKAGE
6BB285 – PEDALS – LINKAGE (MANUAL ACCELERATOR) (647140) See page 362
11CB1186 – ELECTRICITY (DETAILS) (647207) See page 101
6BB233 – PEDALS – LINKAGE (647207) 365
DRIVER CAB
8AB1352 – CAB (DETAILS) (277537MOD) 367
8AB1152 – CAB (DETAILS) (277538MOD) 370
8AB1154 – CAB (Details) (277538MOD) 374
8AB1157 – CAB (DETAILS) (277538MOD) 377
8AB1603 – CAB (Details) (308288MOD) 379
8AB1605 – CAB (DETAILS) (308288MOD) 382
8AB1475 – CAB (DETAILS) (308290MOD) 384
8AA1003 – DRIVER’S OVERHEAD GUARD ADAPTATION (647140) 386
8AA729 – SEAT (647207) 388
_CAB
8AA850 – CAB ADAPTATION (647207) 390
8AB1153 – CAB (DETAILS) (277538MOD) 392
8AB1471 – CAB (DETAILS) (308290MOD) 394
8AD330 – HEATING CIRCUIT (647207) 396
_HEATER – AIR CONDITIONING
8AB1355 – CAB (DETAILS) (277537MOD) See page 63
8AB1602 – CAB (DETAILS) (308288MOD) See page 69
8AB1470 – CAB (DETAILS) (308290MOD) See page 49
11AB22 – ELECTRICITY (ANTITHEFT : DIGICODE) (647140) See page 94
8AA1006 – CAB ADAPTATION (REAR ELECTRIC DEFROSTER) (647140) See page 92
11AA1521 – ELECTRIC CIRCUIT (647207) See page 76
11AA1523 – ELECTRIC CIRCUIT (647207) See page 78
11CC280 – ELECTRICITY (CAB STRUCTURE) (647207) See page 85
_ELECTRICITY
8AB1353 – CAB (Details) (277537MOD) See page 46
8AB1602 – CAB (DETAILS) (308288MOD) See page 69
8AB1470 – CAB (DETAILS) (308290MOD) See page 49
8AB1472 – CAB (Details) (308290MOD) See page 53
11AB22 – ELECTRICITY (ANTITHEFT : DIGICODE) (647140) See page 94
8AA1004 – SUN SHADE (647140) 398
8AA1007 – CAB ADAPTATION (BOX) (647140) 400
8AA997 – PROTECTION GRID (647140) 402
8AA998 – INNER REARVIEW MIRROR (647140) 405
11CC280 – ELECTRICITY (CAB STRUCTURE) (647207) See page 85
8AA1006 – CAB ADAPTATION (REAR ELECTRIC DEFROSTER) (647140) See page 92
_FITTINGS – SOUND PROOFING
_DOOR – GLASS
8AB1354 – CAB (DETAILS) (277537MOD) 407
8AB1155 – CAB (DETAILS) (277538MOD) 409
8AB1156 – CAB (DETAILS) (277538MOD) 412
8AB1604 – CAB (DETAILS) (308288MOD) 415
8AB1473 – CAB (DETAILS) (308290MOD) 417
8AB1474 – CAB (DETAILS) (308290MOD) 420
8AA1023 – PNEUMATIC SEAT (647140) 423
8AA1099 – CAB ADAPTATION (647207) 426
8AA848 – CAB ADAPTATION (647207) 428
TRANSMISSION
AX1915 – REAR AXLE CASING (274034MOD) See page 108
AX1916 – REAR AXLE DIFFERENTIAL (274034MOD) See page 110
AX1917 – REAR AXLE REDUCTION GEAR (274034MOD) See page 115
AX1918 – REAR AXLE STEERING SYSTEM (274034MOD) See page 123
AX1919 – REAR AXLE BRACKET (274034MOD) See page 126
AX1910 – FRONT AXLE CASING (274035MOD) See page 132
AX1911 – FRONT AXLE DIFFERENTIAL (274035MOD) See page 134
AX1912 – FRONT AXLE REDUCTION GEAR (274035MOD) See page 139
AX1913 – OIL BATH DISC BRAKE – FRONT AXLE (274035MOD) See page 144
AX1914 – FRONT AXLE STEERING SYSTEM (274035MOD) See page 147
_PROPSHAFT
BP279 – CARDAN COUPLING FRONT AXLE – REAR AXLE (274008MOD) See page 106
_HYDROSTATIC CIRCUIT
4AB249 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) See page 341
4ab385 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) See page 344
_HYDROSTATIC MOTOR
4AB249 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) See page 341
4ab385 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) See page 344
_HYDROSTYATIC PUMP
BD4 – VARIABLE DISPLACEMENT PUMP (274344MOD) 430
BD8 – VARIABLE DISPLACEMENT PUMP (297793MOD) 433
4AB249 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) See page 341
4ab385 – HYDROSTATIC TRANSMISSION CIRCUIT (647207) See page 344

Customer Support: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V