Manitou MT-X 1033 ST S1 AWP Mining Lift Truck Operator’s Manual 649190 – PDF DOWNLOAD

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Manitou MT-X 1033 ST S1 AWP Mining Lift Truck Operator’s Manual 649190 – PDF DOWNLOAD

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Manitou MT-X 1033 ST S1 AWP Mining Lift Truck Operator’s Manual 649190 – PDF DOWNLOAD

FOREWORD:
Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your lift truck may lead to serious, even fatal accident.
– Only the operations and manoeuvres described in these operator’s manual must be performed. The manufacturer cannot
predict all possible risky situations. Consequently, the safety instructions given in the operator’s manual and on the lift
truck itself are not exhaustive.
– At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck
itself when you use it.

GENERAL INSTRUCTIONS:
A – OPERATOR’S MANUAL
– Read the operator’s manual carefully.
– The operator’s manual must always be in good condition and in the place provided for it on the lift truck.
– You must report any plates and stickers which are no longer legible or which are damaged.
B – AUTHORISATION FOR USE IN FRANCE
(or see current legislation in other countries).
– Only qualified, authorized personnel can use the lift truck. This authorization is given in writing by the appropriate person
in the establishment with respect to the use of lift trucks and must be carried permanently by the operator.
– The operator is not competent to authorise the driving of the lift truck by another person.
C – MAINTENANCE
– The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with
the safety notice.
– The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this
purpose. He must keep the lift truck properly cleaned if this is among his responsibilities.
– The operator is responsible for carrying out daily maintenance (e 3 – MAINTENANCE).
– The operator is responsible for deciding and adjusting the frequency of cleaning needed to prevent the risk of fire ensuing
from the build-up of flammable material(s). The operator should pay special attention to all the areas of the lift truck
where these risk materials are likely to accumulate.

TABLE OF CONTENTS:

Manitou MT-X 1033 ST S1 AWP Mining Lift Truck Operator’s Manual 649190 – PDF DOWNLOAD

0-INDEX_649190EN_20200304 1
1-INSTR_649190EN_20200304 5
1 – OPERATING AND SAFETY INSTRUCTIONS 5
INSTRUCTIONS TO THE COMPANY MANAGER 10
THE SITE 10
THE OPERATOR 10
THE LIFT TRUCK 10
A – SUITABILITY OF THE LIFT TRUCK FOR THE JOB 10
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 10
C – MODIFICATION OF THE LIFT TRUCK 11
D – FRENCH ROAD TRAFFIC RULES 11
E – LIFT TRUCK CAB PROTECTION 11
INSTRUCTIONS 12
MAINTENANCE 12
INSTRUCTIONS FOR THE OPERATOR 14
FOREWORD 14
GENERAL INSTRUCTIONS 14
A – OPERATOR’S MANUAL 14
B – AUTHORISATION FOR USE IN FRANCE 14
C – MAINTENANCE 14
D – TYRES 14
E – MODIFICATION OF THE LIFT TRUCK 15
F – LIFTING PEOPLE 15
OPERATING INSTRUCTIONS UNLADEN AND LADEN 16
A – BEFORE STARTING THE LIFT TRUCK 16
B – AVAILABLE IN THE DRIVER’S CAB 16
C – ENVIRONMENT 16
D – VISIBILITY 17
E – STARTING THE LIFT TRUCK 18
F – DRIVING THE LIFT TRUCK 18
G – STOPPING THE LIFT TRUCK 19
H – DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 20
INSTRUCTIONS FOR HANDLING A LOAD 22
A – CHOICE OF ATTACHMENTS 22
B – WEIGHT OF LOAD AND CENTRE OF GRAVITY 22
C – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 22
D – TRANSVERSE ATTITUDE OF THE LIFT TRUCK 23
E – PICKING UP A LOAD ON THE GROUND 23
F – PICKING UP AND PUTTING DOWN A HIGH LOAD ON TYRES 24
G – PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILISERS 26
H – PICKING UP AND PUTTING DOWN A SUSPENDED LOAD 28
I – TRAVELLING WITH A SUSPENDED LOAD 28
INSTRUCTIONS FOR USE AS A LOADER 29
A – LOADING 29
B – BACKFILLING 29
PLATFORM OPERATING INSTRUCTIONS 30
A – AUTHORISATION FOR USE 30
B – SUITABILITY OF THE PLATFORM FOR THE JOB 30
C – PROVIDED ON THE PLATFORM 30
D – USING THE PLATFORM 30
E – ENVIRONMENT 31
F – MAINTENANCE 31
INSTRUCTIONS FOR USING THE RADIO-CONTROL 32
HOW TO USE THE RADIO-CONTROL 32
PROTECTIVE DEVICES 32
LIFT TRUCK MAINTENANCE INSTRUCTIONS 34
GENERAL INSTRUCTIONS 34
PLACING THE BOOM SAFETY WEDGE 34
FITTING THE WEDGE 34
REMOVING THE WEDGE 34
MAINTENANCE 34
MAINTENANCE LOGBOOK 34
LUBRICANT AND FUEL LEVELS 35
HYDRAULICS 35
ELECTRICITY 35
WELDING 35
WASHING THE LIFT TRUCK 35
TRANSPORTING THE LIFT TRUCK 35
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 36
INTRODUCTION 36
PREPARING THE LIFT TRUCK 36
DEF (Diesel Exhaust Fluid) TANK 36
PROTECTING THE ENGINE 36
PROTECTING THE LIFT TRUCK 36
BRINGING THE LIFT TRUCK BACK INTO SERVICE 37
LIFT TRUCK DISPOSAL 38
RECYCLING OF MATERIALS 38
METALS 38
PLASTICS 38
RUBBER 38
GLASS 38
ENVIRONMENTAL PROTECTION 38
WORN OR DAMAGED PARTS 38
USED OIL 38
USED BATTERIES 38
2-DESCR_649190EN_20200304 0
1 - DRIVER’S CAB ACCESS 0
2 - DRIVER’S SEAT 0
3 - SEAT BELT 0
4 - IGNITION SWITCH 0
5 - EMERGENCY STOP 0
6 - CONTROL AND SIGNAL LIGHTS PANEL 0
8 - SWITCHES 0
9 - LIGHTING, HORN AND INDICATOR SWITCH 0
10 - FRONT AND REAR WINDSCREEN WIPER SWITCH 0
11 - STEERING SELECTION 0
12 - FUSES AND RELAYS IN THE CAB 0
13 - FUSES AND RELAYS UNDER THE ENGINE COVER 0
14 - DIAGNOSTIC PLUG 0
15 - ACCELERATOR PEDAL 0
16 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF 0
17 - GEAR LEVER AND TRANSMISSION CUT-OFF 0
18 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION 0
19 - HYDRAULIC CONTROLS 0
20 - FUNCTION FILES 0
21 - LEVEL INDICATOR 0
22 - AIR CONDITIONING CONTROLS 0
23 - WINDSCREEN DEMISTER VENTS 0
24 - HEATING VENTS 0
25 - STEERING WHEEL ADJUSTMENT LEVER 0
26 - DOOR OPENING 0
27 - DOOR SWITCH 0
28 - LOCKING HANDLE FOR UPPER HALF-DOOR 0
29 - UNLOCKING BUTTON FOR UPPER HALF-DOOR 0
30 - HANDLE FOR REAR WINDOW OPENING 0
31 - STORAGE COMPARTMENT 0
32 - STORAGE NET 0
33 - SUN VISOR 0
34 - ROOF LIGHT 0
35 - COAT HOOK 0
36 - ARMREST 0
37 - 12V SOCKET 0
38 - FRONT HEADLIGHTS 0
39 - REAR LIGHTS 0
40 - ROTATING BEACON LIGHT 0
41 - BOOM SAFETY WEDGE 0
42 - FUEL TANK 0
1 - ATTACHING THE PLATFORM TO THE LIFT TRUCK 0
2 - HYDRAULIC CONNECTION OF THE PLATFORM TO THE LIFT TRUCK 0
3 - LEVELLING THE LIFT TRUCK AND THE PLATFORM 0
4 - DEPLOYING THE EXTENDIBLE PLATFORM 0
5 - USING THE CONTROL CONSOLE 0
6 - REMOVING THE PLATFORM 0
7 - RESCUE PROCEDURE 0
2 – DESCRIPTION 0
SAFETY PLATES AND STICKERS 0
IDENTIFICATION OF THE LIFT TRUCK 0
SPECIFICATIONS 0
TYRES 0
DIMENSIONS AND LOAD CHARTS FLOATING FORK CARRIAGE 0
DIMENSIONS AND LOAD CHARTS MINE PLATFORM 0
VISIBILITY 0
INSTRUMENTS AND CONTROLS 0
PLATFORM OPERATION 0
TOWING DEVICE 0
3-MAINT_649190EN_20200304 123
3 – MAINTENANCE 123
ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT 125
FORKLIFT TRUCK MAINTENANCE 126
DAILY AND WEEKLY MAINTENANCE 126
MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE 127
PERIODIC SERVICE 128
OCCASIONAL MAINTENANCE AND OPERATION 130
FILTER CARTRIDGES AND BELTS 131
LUBRICANTS AND FUEL 132
Ü 10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 134
Ü 50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE 139
܌ 250H – PERIODIC SERVICE – EVERY 250 HOURS OF SERVICE 146
Ü 500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR 148
Ü 1000H – PERIODIC SERVICE – EVERY 1,000 HOURS OF SERVICE OR 2 YEARS 154
Ü 2000H – PERIODIC SERVICE – EVERY 2,000 HOURS OF SERVICE OR 4 YEARS 160
Ü 3000H – PERIODIC SERVICE –  163
Ü OCCASIONAL SERVICING 164
Ü OCCASIONAL OPERATION 168
Ü 10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 134
CHECK Lift truck environment 134
CHECK Engine oil level 134
CHECK Coolant level 134
CHECK  Fuel pre-filter 135
CHECK fuel pre-filter with separator water 135
CHECK Parking brake and service brake 136
CHECK  Longitudinal stability limiter and warning device 137
CLEAN  Cyclonic pre-filter 138
Ü 50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE 139
CHECK Gear box oil level 139
CHECK Tyre pressures 139
CHECK Wheel nut tightening 139
CHECK Front axle differential seal 139
CHECK Rear axle differential seal 139
CHECK Front wheel reducer seals 139
CHECK Rear wheel reducer seals 139
CHECK Brake fluid level 141
CHECK Boom pad slide pathways 141
CHECK Hydraulic oil level 142
CHECK Windscreen washer liquid level 142
CLEAN Radiator cores 142
CLEAN Dry air filter cartridge 143
CLEAN Condenser harness 143
LUBRICATE General lubrication 144
܌ 250H – PERIODIC SERVICE – EVERY 250 HOURS OF SERVICE 146
CHECK Fan belt tension 146
CHECK Alternator/crankshaft belt tension 146
CHECK Compressor belt tension 147
CHECK Angle gear box oil level 147
CLEAN Heating block check valve 147
Ü 500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR 148
CHECK Hydraulic oil 148
REPLACE Engine oil 149
REPLACE Engine oil filter 149
REPLACE Fuel pre-filter cartridge 150
REPLACE Fuel filter cartridge 150
REPLACE  Gear box oil filter 152
REPLACE Front axle differential oil 152
REPLACE Rear axle differential oil 152
REPLACE Hydraulic return oil filter cartridge 152
REPLACE  Cabin fan filters 153
CHECK Fork wear * 153
* Consult your dealer 153
Ü 1000H – PERIODIC SERVICE – EVERY 1,000 HOURS OF SERVICE OR 2 YEARS 154
ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS 154
CHECK Seat belt 154
CLEAN Fuel tank 154
REPLACE Coolant 154
REPLACE Dry air filter cartridge 155
REPLACE  Gearbox oil 156
CLEAN  Gearbox sump strainer 156
REPLACE Angle gear box oil 157
REPLACE Front wheel reducer oil 157
REPLACE Rear wheel reducer oil 157
CHECK Engine silent blocks * 158
CHECK Valve lash * 158
CHECK Gearbox silent blocks * 158
CHECK Gear box controls * 158
CHECK Brake system pressure * 158
CHECK Boom pad wear * 158
CHECK Condition of wiring harnesses and cables * 158
CHECK Lights and signals * 158
CHECK Warning indicators * 158
CHECK Condition of the rear-view mirrors * 158
CHECK Cab structure * 158
CHECK Frame structure * 158
CHECK Attachment carriage * 158
CHECK Condition of attachments * 158
REPLACE Brake fluid * 158
BLEED Brake circuit * 158
ADJUST Brake * 158
* Consult your dealer 158
Ü 2000H – PERIODIC SERVICE – EVERY 2,000 HOURS OF SERVICE OR 4 YEARS 160
ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS 160
CHECK Wheel nut tightening torques 160
CLEAN Air conditioning* 160
* Consult your dealer 160
REPLACE Dry air filter safety cartridge 160
REPLACE Hydraulic oil 161
CLEAN Hydraulic oil tank suction strainer 161
REPLACE Hydraulic oil tank filter cap 161
REPLACE Distributor control head filter 161
CHECK Radiator * 162
CHECK Water pump and thermostat * 162
CHECK Alternator and starter * 162
CHECK Turbocharger * 162
CHECK Transmission pressures * 162
CHECK Steering * 162
CHECK Steering swivel joints * 162
CHECK Condition of boom assembly * 162
CHECK Bearings and bushings of the boom * 162
CHECK Condition of hoses and flexible pipes * 162
CHECK Condition of cylinders (leakage, rods) * 162
CHECK Hydraulic circuit pressures * 162
CHECK Bearings and bushings of the frame* 162
CLEAN Hydraulic pump tubular filter * 162
* Consult your dealer 162
Ü 3000H – PERIODIC SERVICE – EVERY 3,000 HOURS OF SERVICE OR 6 YEARS 163
CHANGE Catalytic converter inside exhaust system * 163
Ü OCCASIONAL SERVICING 164
REPLACE Wheels 164
BLEED Fuel supply system 164
ADJUST Front headlights 165
RESET Longitudinal stability limiter and warning device 166
Ü OCCASIONAL OPERATION 168
TOW OR WINCH Lift truck 168
SLING Lift truck 169
TRANSPORT Lift truck 170
Digital Inclinometer Reset 171
CHECK Gear box oil level 139
CHECK Tyre pressures 139
CHECK Wheel nut tightening 139
CHECK Front axle differential seal 139
CHECK Rear axle differential seal 139
CHECK Front wheel reducer seals 139
CHECK Rear wheel reducer seals 139
CHECK Brake fluid level 141
CHECK Boom pad slide pathways 141
CHECK Hydraulic oil level 142
CHECK Windscreen washer liquid level 142
CLEAN Radiator cores 142
CLEAN Dry air filter cartridge 143
CLEAN Condenser harness 143
LUBRICATE General lubrication 144
CHECK Fan belt tension 146
CHECK Alternator/crankshaft belt tension 146
CHECK Compressor belt tension 147
CHECK Angle gear box oil level 147
CLEAN Heating block check valve 147
CHECK Hydraulic oil 148
CHECK Fork wear * 153
CHECK Seat belt 154
CLEAN Fuel tank 154
CHECK Engine silent blocks * 158
CHECK Valve lash * 158
CHECK Gearbox silent blocks * 158
CHECK Gear box controls * 158
CHECK Brake system pressure * 158
CHECK Boom pad wear * 158
CHECK Condition of wiring harnesses and cables * 158
CHECK Lights and signals * 158
CHECK Warning indicators * 158
CHECK Condition of the rear-view mirrors * 158
CHECK Cab structure * 158
CHECK Frame structure * 158
CHECK Attachment carriage * 158
CHECK Condition of attachments * 158
* Consult your dealer 158
4-OPT RANGE_649190EN_20200304 173
4 – OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 173
INTRODUCTION 175
PICKING UP THE ATTACHMENTS 176
TECHNICAL SPECIFICATIONS OF ATTACHMENTS 178
ATTACHMENT GUARDS 184
5-OPT PLATFORMS_649190EN_20200304 185
OPTIONAL ADAPTABLE PLATFORMS FOR THE RANGE 185
INTRODUCTION 187
TECHNICAL CHARACTERISTICS OF FIXED PLATFORMS 188
TECHNICAL CHARACTERISTICS OF SWIVEL PLATFORMS 190
2-DESCR_649190EN_20200304 pdf 0
1 - DRIVER’S CAB ACCESS 62
2 - DRIVER’S SEAT 62
3 - SEAT BELT 63
4 - IGNITION SWITCH 63
5 - EMERGENCY STOP 63
6 - CONTROL AND SIGNAL LIGHTS PANEL 64
8 - SWITCHES 72
9 - LIGHTING, HORN AND INDICATOR SWITCH 73
10 - FRONT AND REAR WINDSCREEN WIPER SWITCH 73
11 - STEERING SELECTION 73
12 - FUSES AND RELAYS IN THE CAB 74
13 - FUSES AND RELAYS UNDER THE ENGINE COVER 75
14 - DIAGNOSTIC PLUG 76
15 - ACCELERATOR PEDAL 76
16 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF 76
17 - GEAR LEVER AND TRANSMISSION CUT-OFF 76
18 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION 77
19 - HYDRAULIC CONTROLS 77
20 - FUNCTION FILES 78
21 - LEVEL INDICATOR 78
22 - AIR CONDITIONING CONTROLS 79
23 - WINDSCREEN DEMISTER VENTS 79
24 - HEATING VENTS 79
25 - STEERING WHEEL ADJUSTMENT LEVER 80
26 - DOOR OPENING 80
27 - DOOR SWITCH 80
28 - LOCKING HANDLE FOR UPPER HALF-DOOR 80
29 - UNLOCKING BUTTON FOR UPPER HALF-DOOR 80
30 - HANDLE FOR REAR WINDOW OPENING 80
31 - STORAGE COMPARTMENT 81
32 - STORAGE NET 81
33 - SUN VISOR 81
34 - ROOF LIGHT 81
35 - COAT HOOK 81
36 - ARMREST 81
37 - 12V SOCKET 81
38 - FRONT HEADLIGHTS 81
39 - REAR LIGHTS 82
40 - ROTATING BEACON LIGHT 82
41 - BOOM SAFETY WEDGE 82
42 - FUEL TANK 82
1 - ATTACHING THE PLATFORM TO THE LIFT TRUCK 115
2 - HYDRAULIC CONNECTION OF THE PLATFORM TO THE LIFT TRUCK 116
3 - LEVELLING THE LIFT TRUCK AND THE PLATFORM 116
4 - DEPLOYING THE EXTENDIBLE PLATFORM 117
5 - USING THE CONTROL CONSOLE 118
6 - REMOVING THE PLATFORM 120
7 - RESCUE PROCEDURE 121
2 – DESCRIPTION 39
SAFETY PLATES AND STICKERS 42
IDENTIFICATION OF THE LIFT TRUCK 46
SPECIFICATIONS 50
TYRES 53
DIMENSIONS AND LOAD CHARTS FLOATING FORK CARRIAGE 54
DIMENSIONS AND LOAD CHARTS MINE PLATFORM 56
VISIBILITY 58
INSTRUMENTS AND CONTROLS 60
PLATFORM OPERATION 115
TOWING DEVICE 122

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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