Manitou MT-X 1440 A E3 MT-X 1840 A E3 Lift Truck Operator’s Manual 647144 – PDF DOWNLOAD

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Manitou MT-X 1440 A E3 MT-X 1840 A E3 Lift Truck Operator’s Manual 647144 – PDF DOWNLOAD

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Manitou MT-X 1440 A E3 MT-X 1840 A E3 Lift Truck Operator’s Manual 647144 – PDF DOWNLOAD

INTRODUCTION:
Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your lift truck may lead to serious, even fatal accident.
–Only the operations and manoeuvres described in these operator’s manual must be performed. The manufacturer cannot
predict all possible risky situations. Consequently, the safety instructions given in the operator’s manual and on the lift
truck itself are not exhaustive.
–At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck
itself when you use it.

GENERAL INSTRUCTIONS:
A – OPERATOR’S MANUAL
–Read the operator’s manual carefully.
–The operator’s manual must always be in good condition and in the place provided for it on the lift truck.
–You must report any plates and stickers which are no longer legible or which are damaged.
B – AUTHORISATION FOR USE IN FRANCE
(or see current legislation in other countries).
–Only qualified, authorized personnel can use the lift truck. This authorization is given in writing by the appropriate person
in the establishment with respect to the use of lift trucks and must be carried permanently by the operator.
–The operator is not competent to authorise the driving of the lift truck by another person.
C – MAINTENANCE
–The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with
the safety notice.
–The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this
purpose. He must keep the lift truck properly cleaned if this is among his responsibilities.
–The operator is responsible for performing the daily service (e 3 – MAINTENANCE).
–The operator is responsible for deciding and adjusting the frequency of cleaning needed to prevent the risk of fire ensuing
from the build-up of flammable material(s). The operator should pay special attention to all the areas of the lift truck
where these risk materials are likely to accumulate.
D – TYRES
–The operator must ensure tyres are adapted to the nature of the ground (see area of the contact surface of the tyres in
the chapter: 2 – DESCRIPTION: TYRES). There are optional solutions, consult your dealer.
• SAND tires.
• FARM tyres.
• Snow chains.
–The four tyres of the lift truck must be of the same make, the same size, the same structure (radial ply or diagonal (biasply))
and the same use category (normal, snow or special) and must have the same level of tread wear.
–An operator who wishes to replace one type of tyre by another, must first consult their dealer for any special fitting
recommendations for special uses.
–If replacing only one tyre on the lift truck (e.g. Due to damage), it is recommended to select a tyre having the same level
of wear as the remaining tyres so as not to damage the transmission drive chain.

TABLE OF CONTENTS:

Manitou MT-X 1440 A E3 MT-X 1840 A E3 Lift Truck Operator’s Manual 647144 – PDF DOWNLOAD

1 – OPERATING AND SAFETY INSTRUCTIONS 5
INSTRUCTIONS TO THE COMPANY MANAGER 10
THE SITE 10
THE OPERATOR 10
THE LIFT TRUCK 10
A – SUITABILITY OF THE LIFT TRUCK FOR THE JOB 10
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 10
C – MODIFICATION OF THE LIFT TRUCK 11
D – FRENCH ROAD TRAFFIC RULES 11
E – LIFT TRUCK CAB PROTECTION 11
INSTRUCTIONS 12
MAINTENANCE 12
INSTRUCTIONS FOR THE OPERATOR 14
INTRODUCTION 14
GENERAL INSTRUCTIONS 14
A – OPERATOR’S MANUAL 14
B – AUTHORISATION FOR USE IN FRANCE 14
C – MAINTENANCE 14
D – TYRES 14
E – MODIFICATION OF THE LIFT TRUCK 15
F – LIFTING PEOPLE 15
OPERATING INSTRUCTIONS UNLADEN AND LADEN 16
A – BEFORE STARTING THE LIFT TRUCK 16
B – AVAILABLE IN THE DRIVER’S CAB 16
C – ENVIRONMENT 16
D – VISIBILITY 17
E – STARTING THE LIFT TRUCK 18
F – DRIVING THE LIFT TRUCK 18
G – STOPPING THE LIFT TRUCK 19
H – DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 20
INSTRUCTIONS FOR HANDLING A LOAD 22
A – CHOICE OF ATTACHMENTS 22
B – WEIGHT OF LOAD AND CENTRE OF GRAVITY 22
C – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 22
D – TRANSVERSE ATTITUDE OF THE LIFT TRUCK 23
E – PICKING UP A LOAD ON THE GROUND 23
F – PICKING UP AND PUTTING DOWN A HIGH LOAD ON TYRES 24
G – PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILISERS 26
H – PICKING UP AND PUTTING DOWN A SUSPENDED LOAD 28
I – TRAVELLING WITH A SUSPENDED LOAD 28
INSTRUCTIONS FOR USE AS A LOADER 29
A – LOADING 29
B – BACKFILLING 29
PLATFORM OPERATING INSTRUCTIONS 30
A – AUTHORISATION FOR USE 30
B – SUITABILITY OF THE PLATFORM FOR THE JOB 30
C – PROVIDED ON THE PLATFORM 30
D – USING THE PLATFORM 30
E – ENVIRONMENT 31
F – MAINTENANCE 31
INSTRUCTIONS FOR USING THE RADIO-CONTROL 32
HOW TO USE THE RADIO-CONTROL 32
PROTECTIVE DEVICES 32
LIFT TRUCK MAINTENANCE INSTRUCTIONS 34
GENERAL INSTRUCTIONS 34
PLACING THE BOOM SAFETY WEDGE 34
FITTING THE WEDGE 34
REMOVING THE WEDGE 34
MAINTENANCE 34
MAINTENANCE LOGBOOK 34
LUBRICANT AND FUEL LEVELS 35
HYDRAULICS 35
ELECTRICITY 35
WELDING 35
WASHING THE LIFT TRUCK 35
TRANSPORTING THE LIFT TRUCK 35
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 36
INTRODUCTION 36
PREPARING THE LIFT TRUCK 36
DEF (Diesel Exhaust Fluid) TANK 36
PROTECTING THE ENGINE 36
PROTECTING THE LIFT TRUCK 36
BRINGING THE LIFT TRUCK BACK INTO SERVICE 37
LIFT TRUCK DISPOSAL 38
RECYCLING OF MATERIALS 38
METALS 38
PLASTICS 38
RUBBER 38
GLASS 38
ENVIRONMENTAL PROTECTION 38
WORN OR DAMAGED PARTS 38
USED OIL 38
USED BATTERIES 38
2 – DESCRIPTION 39
SAFETY PLATES AND STICKERS 42
IDENTIFICATION OF THE LIFT TRUCK 46
SPECIFICATIONS MT-X 1440 A E3 50
SPECIFICATIONS MT-X 1840 A E3 54
TYRES MT-X 1440 A E3 58
TYRES MT-X 1840 A E3 60
DIMENSIONS AND LOAD CHARTS MT-X 1440 A E3 (FLOATING FORK CARRIAGE) 62
DIMENSIONS AND LOAD CHARTS MT-X 1440 A E3 (EXTENDABLE PLATFORM 2M25/4M 1000 KG) 64
DIMENSIONS AND LOAD CHARTS MT-X 1840 A E3 (FLOATING FORK CARRIAGE) 66
DIMENSIONS AND LOAD CHARTS MT-X 1840 A E3 (EXTENDABLE PLATFORM 2M25/4M 1000 KG) 68
INSTRUMENTS AND CONTROLS 70
USING THE PLATFORM 102
USING THE RADIO-CONTROL FOR HANDLING (OPTION) 110
TOWING PIN AND HOOK 112
DESCRIPTION AND USE OF THE OPTIONS 114
3 – MAINTENANCE 119
ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT 121
FORKLIFT TRUCK MAINTENANCE 122
DAILY AND WEEKLY MAINTENANCE 122
MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE 123
PERIODIC MAINTENANCE 124
OCCASIONAL MAINTENANCE AND OPERATION 126
FILTER ELEMENTS AND BELTS 127
LUBRICANTS AND FUEL 128
Ü 10 H – DAILY SERVICING OR EVERY 10 HOURS OF SERVICE 130
Ü 50 H – WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE 134
܌ 250H – ROUTINE SERVICING – EVERY 250 HOURS OF SERVICE 140
Ü 500 H – ROUTINE SERVICING – EVERY 500 HOURS OF SERVICE OR 1 YEAR 142
Ü 1000 H – ROUTINE SERVICING – EVERY 1000 HOURS OF SERVICE OR 2 YEARS 146
Ü 2000 H – ROUTINE SERVICING – EVERY 2000 HOURS OF SERVICE OR 4 YEARS 152
Ü 4000H – ROUTINE SERVICING – EVERY 4000 HOURS OF SERVICE OR 8 YEARS 156
Ü OCCASIONAL MAINTENANCE 158
Ü OCCASIONAL OPERATION 162
Ü FAULT-FINDING ON THE RADIO-CONTROL (OPTION) 166
4 – OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 167
INTRODUCTION 171
PICKING UP THE ATTACHMENTS 172
TECHNICAL SPECIFICATIONS OF ATTACHMENTS 174
ATTACHMENT GUARDS 180
5 – ADAPTABLE PLATFORMS AS OPTIONS IN THE RANGE 181
INTRODUCTION 183
TECHNICAL CHARACTERISTICS OF FIXED PLATFORMS 184
TECHNICAL CHARACTERISTICS OF SWIVEL PLATFORMS 186
TECHNICAL CHARACTERISTICS OF ROOFER’S PLATFORMS 190
TECHNICAL CHARACTERISTICS OF “PSE” PLATFORMS 192

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