Manitou MT-X 420 H 49K ST3A S2 MT-X 420 H TSS 49K ST3A S2 Forklift Truck Operator’s Manual 647799 – PDF DOWNLOAD

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Manitou MT-X 420 H 49K ST3A S2 MT-X 420 H TSS 49K ST3A S2 Forklift Truck Operator’s Manual 647799 – PDF DOWNLOAD

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Manitou MT-X 420 H 49K ST3A S2 MT-X 420 H TSS 49K ST3A S2 Forklift Truck Operator’s Manual 647799 – PDF DOWNLOAD

THE LIFT TRUCK
A – SUITABILITY OF THE LIFT TRUCK FOR THE JOB
–MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this
operator’s manual, with a STATIC TEST COEFFICIENT 1.25 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in
harmonised standard EN 1459 for mast trucks.
–Before commissioning, the company manager must make sure that the lift truck is appropriate for the work to be done,
and perform certain tests (in accordance with current legislation).
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS
–Our lift trucks are designed to be used within a temperature range of -18 °C to +43 °C.
–In addition to standard equipment mounted on your lift truck, many options are available, such as: road lighting, brake
lights, rotating beacon light, reversing lights, reversing sound alarm, front working light, rear working light, boom head
working light, etc. (according to the lift truck model).
–The operator must take into account the operating conditions to specify the lift truck’s signalling and lighting equipment.
Contact your dealer.
–Take into account the weather and atmospheric conditions of the site in use.

TABLE OF CONTENTS:

Manitou MT-X 420 H 49K ST3A S2 MT-X 420 H TSS 49K ST3A S2 Forklift Truck Operator’s Manual 647799 – PDF DOWNLOAD

1 – OPERATING AND SAFETY INSTRUCTIONS 5
INSTRUCTIONS TO THE COMPANY MANAGER 10
THE SITE 10
THE OPERATOR 10
THE LIFT TRUCK 10
A – SUITABILITY OF THE LIFT TRUCK FOR THE JOB 10
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 10
C – MODIFICATION OF THE LIFT TRUCK 11
D – FRENCH ROAD TRAFFIC RULES 11
E – LIFT TRUCK CAB PROTECTION 11
INSTRUCTIONS 12
MAINTENANCE 12
INSTRUCTIONS FOR THE OPERATOR 14
FOREWORD 14
GENERAL INSTRUCTIONS 14
A – OPERATOR’S MANUAL 14
B – AUTHORISATION FOR USE IN FRANCE 14
C – MAINTENANCE 14
D – TYRES 14
E – MODIFICATION OF THE LIFT TRUCK 15
F – LIFTING PEOPLE 15
OPERATING INSTRUCTIONS UNLADEN AND LADEN 16
A – BEFORE STARTING THE LIFT TRUCK 16
B – AVAILABLE IN THE DRIVER’S CAB 16
C – ENVIRONMENT 16
D – VISIBILITY 17
E – STARTING THE LIFT TRUCK 18
F – DRIVING THE LIFT TRUCK 18
G – STOPPING THE LIFT TRUCK 19
H – DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 20
INSTRUCTIONS FOR HANDLING A LOAD 22
A – CHOICE OF ATTACHMENTS 22
B – WEIGHT OF LOAD AND CENTRE OF GRAVITY 22
C – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 22
D – TRANSVERSE ATTITUDE OF THE LIFT TRUCK 23
E – PICKING UP A LOAD ON THE GROUND 23
F – PICKING UP AND PUTTING DOWN A HIGH LOAD ON TYRES 24
G – PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILISERS 26
H – PICKING UP AND PUTTING DOWN A SUSPENDED LOAD 28
I – TRAVELLING WITH A SUSPENDED LOAD 28
INSTRUCTIONS FOR USE AS A LOADER 29
A – LOADING 29
B – BACKFILLING 29
PLATFORM OPERATING INSTRUCTIONS 30
A – AUTHORISATION FOR USE 30
B – SUITABILITY OF THE PLATFORM FOR THE JOB 30
C – PROVIDED ON THE PLATFORM 30
D – USING THE PLATFORM 30
E – ENVIRONMENT 31
F – MAINTENANCE 31
INSTRUCTIONS FOR USING THE RADIO-CONTROL 32
HOW TO USE THE RADIO-CONTROL 32
PROTECTIVE DEVICES 32
LIFT TRUCK MAINTENANCE INSTRUCTIONS 34
GENERAL INSTRUCTIONS 34
PLACING THE BOOM SAFETY WEDGE 34
FITTING THE WEDGE 34
REMOVING THE WEDGE 34
MAINTENANCE 34
MAINTENANCE LOGBOOK 34
LUBRICANT AND FUEL LEVELS 35
HYDRAULICS 35
ELECTRICITY 35
WELDING 35
WASHING THE LIFT TRUCK 35
TRANSPORTING THE LIFT TRUCK 35
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 36
INTRODUCTION 36
PREPARING THE LIFT TRUCK 36
DEF (Diesel Exhaust Fluid) TANK 36
PROTECTING THE ENGINE 36
PROTECTING THE LIFT TRUCK 36
BRINGING THE LIFT TRUCK BACK INTO SERVICE 37
LIFT TRUCK DISPOSAL 38
RECYCLING OF MATERIALS 38
METALS 38
PLASTICS 38
RUBBER 38
GLASS 38
ENVIRONMENTAL PROTECTION 38
WORN OR DAMAGED PARTS 38
USED OIL 38
USED BATTERIES 38
2 – DESCRIPTION 39
SAFETY PLATES AND STICKERS 42
IDENTIFICATION OF THE LIFT TRUCK 46
CHARACTERISTICS 48
TYRES 50
DIMENSIONS MT-X 420 H 49K ST3A S2 52
DIMENSIONS MT-X 420 H TSS 49K ST3A S2 53
LOAD CHART 54
VISIBILITY 56
INSTRUMENTS AND CONTROLS 58
TOWING DEVICE 83
DESCRIPTION AND USE OF THE OPTIONS 84
Ü 10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 102
CHECK Lift truck environment 102
CHECK Engine oil level 102
CHECK Cooling liquid level 102
CHECK Longitudinal stability limiter and warning device 103
Ü 50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE 104
CHECK Alternator/crankshaft belt tension 104
CHECK Compressor belt tension (Air conditioning option) 104
CHECK Transfer box oil level 104
CHECK Tyre pressures 104
CHECK Wheel nut tightening 104
CHECK Front axle differential seal 105
CHECK Rear axle differential seal 105
CHECK Front wheel reducer seals 105
CHECK Rear wheel reducer seals 105
CHECK Brake fluid level 105
CHECK Boom pad slide pathways 105
CHECK Hydraulic oil level 106
CHECK Windscreen washer liquid level 106
CLEAN Fuel pre-filter 106
CLEAN Radiator cores 107
CLEAN Dry air filter cartridge 107
CLEAN Condenser wiring harness (Air conditioning OPTION) 107
LUBRICATE General lubrication 108
REPLACE Engine oil * 109
REPLACE Engine oil filter * 109
* Only for the first 50 hours of service and then every 500 hours of service or 1 year 109
܌ 500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR 110
CHECK  Condition of cables 110
CHECK Hydraulic oil 110
LUBRICATE Engine cover opening 110
REPLACE Engine oil 111
REPLACE Engine oil filter 111
REPLACE  Fuel filter 112
REPLACE  Fuel pre-filter 112
REPLACE Hydraulic return oil filter cartridge 113
REPLACE Cab fan filter 113
CHECK Intake hose ** 114
CHECK **Exhaust manifold 114
CHECK Fork wear * 114
** Engine service, consult your dealer 114
* Consult your dealer 114
܍ 1000H – PERIODIC SERVICE – EVERY 1000 HOURS OF SERVICE OR 2 YEARS 116
ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS 116
CHECK Safety belt 116
CLEAN Fuel tank 116
REPLACE Alternator belt 117
REPLACE Engine crankcase ventilation filter 117
REPLACE Dry air filter cartridge 118
REPLACE Coolant 118
REPLACE  Transfer box oil 119
REPLACE Front axle differential oil 119
REPLACE Rear axle differential oil 119
REPLACE Front wheel reducer oil 119
REPLACE Rear wheel reducer oil 119
CHECK Silentblocks ** 120
CHECK Valve lash ** 120
CHECK Injectors ** 120
CHECK Casing gas recycling valve ** 120
CHECK Brake system pressure * 120
CHECK Boom pad wear * 120
CHECK Condition of wiring harnesses and cables * 120
CHECK Lights and signals * 120
CHECK Warning indicators * 120
CHECK Condition of the rear-view mirrors * 120
CHECK Cabin structure * 120
CHECK Frame structure * 120
CHECK Attachment carriage * 120
CHECK Condition of attachments * 120
REPLACE Oil separator rubber hoses ** 121
REPLACE Intake hose ** 121
REPLACE Pressure detection hoses for the oversupply sensor ** 121
REPLACE Water hose ** 121
REPLACE Lubrication hose ** 121
REPLACE Radiator hoses and clamping collars ** 121
REPLACE Fuel hoses and clamping collars ** 121
REPLACE Brake fluid * 121
BLEED Brake circuit * 121
ADJUST Brake * 121
** Engine service, consult your dealer 121
* Consult your dealer 121
܎ 2000H – PERIODIC SERVICE – EVERY 2000 HOURS OF SERVICE OR 4 YEARS 122
ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS 122
CHECK Wheel nut tightening torques 122
REPLACE Dry air filter safety cartridge 122
REPLACE Hydraulic oil 123
REPLACE Brake accumulator unit filter 123
CHECK Radiator * 124
CHECK Transmission pressures * 124
CHECK Steering * 124
CHECK Steering swivel joints * 124
CHECK Brake pad and brake disk wear * 124
CHECK Condition of boom assembly * 124
CHECK Bearings and bushings * 124
CHECK Condition of hoses and flexible pipes * 124
CHECK Condition of cylinders (leakage, rods) * 124
CHECK Hydraulic circuit pressures * 124
CLEAN Air conditioning (OPTION) * 124
REPLACE Compressor belt (Air Conditioning OPTION) * 124
* Consult your dealer 124
Ü 3000H – PERIODIC SERVICE – EVERY 3000 HOURS OF SERVICE OR 6 YEARS 125
ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS 125
CHECK Turbocharger ** 125
** Engine service, consult your dealer 125
Ü OCCASIONAL MAINTENANCE 126
REPLACE Wheels 126
ADJUST Front headlights 126
RESET Longitudinal stability limiter and warning device 127
Ü OCCASIONAL OPERATION 128
TOW OR WINCH Lift truck 128
SLING Lift truck 129
TRANSPORT Lift truck 130
CHECK Alternator/crankshaft belt tension 104
CHECK Compressor belt tension (Air conditioning option) 104
CHECK Transfer box oil level 104
CHECK Tyre pressures 104
CHECK Wheel nut tightening 104
CHECK Front axle differential seal 105
CHECK Rear axle differential seal 105
CHECK Front wheel reducer seals 105
CHECK Rear wheel reducer seals 105
CHECK Brake fluid level 105
CHECK Boom pad slide pathways 105
CHECK Hydraulic oil level 106
CHECK Windscreen washer liquid level 106
CLEAN Fuel pre-filter 106
CLEAN Radiator cores 107
CLEAN Dry air filter cartridge 107
CLEAN Condenser wiring harness (Air conditioning OPTION) 107
LUBRICATE General lubrication 108
LUBRICATE Engine cover opening 110
CHECK Intake hose ** 114
CHECK **Exhaust manifold 114
CHECK Fork wear * 114
CHECK Safety belt 116
CHECK Silentblocks ** 120
CHECK Valve lash ** 120
CHECK Injectors ** 120
CHECK Casing gas recycling valve ** 120
CHECK Brake system pressure * 120
CHECK Boom pad wear * 120
CHECK Condition of wiring harnesses and cables * 120
CHECK Lights and signals * 120
CHECK Warning indicators * 120
CHECK Condition of the rear-view mirrors * 120
CHECK Cabin structure * 120
CHECK Frame structure * 120
CHECK Attachment carriage * 120
CHECK Condition of attachments * 120
** Engine service, consult your dealer 121
* Consult your dealer 121
3 – MAINTENANCE 91
ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT 93
FORKLIFT TRUCK MAINTENANCE 94
DAILY AND WEEKLY MAINTENANCE 94
MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE 95
PERIODIC SERVICE 96
OCCASIONAL MAINTENANCE AND OPERATION 98
FILTER CARTRIDGES AND BELTS 99
LUBRICANTS AND FUEL 100
Ü 10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 102
Ü 50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE 104
܌ 500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR 110
܍ 1000H – PERIODIC SERVICE – EVERY 1000 HOURS OF SERVICE OR 2 YEARS 116
܎ 2000H – PERIODIC SERVICE – EVERY 2000 HOURS OF SERVICE OR 4 YEARS 122
Ü 3000H – PERIODIC SERVICE – EVERY 3000 HOURS OF SERVICE OR 6 YEARS 125
Ü OCCASIONAL MAINTENANCE 126
Ü OCCASIONAL OPERATION 128
4 – OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 131
INTRODUCTION 133
PICKING UP THE ATTACHMENTS MT-X 420 H 49K ST3A S2 134
PICKING UP THE ATTACHMENTS MT-X 420 H TSS 49K ST3A S2 136
TECHNICAL SPECIFICATIONS OF ATTACHMENTS MT-X 420 H 49K ST3A S2 138
TECHNICAL SPECIFICATIONS OF ATTACHMENTS MT-X 420 H TSS 49K ST3A S2 141
ATTACHMENT GUARDS 144

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