Manitou MT-X 625 H 75K ST3A S2 MT-X 625 H 75K COMFORT ST3A S2 Forklift Truck Operator’s Manual 647808 – PDF DOWNLOAD

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Manitou MT-X 625 H 75K ST3A S2 MT-X 625 H 75K COMFORT ST3A S2 Forklift Truck Operator’s Manual 647808 – PDF DOWNLOAD

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Manitou MT-X 625 H 75K ST3A S2 MT-X 625 H 75K COMFORT ST3A S2 Forklift Truck Operator’s Manual 647808 – PDF DOWNLOAD

–This manual has been produced on the basis of the equipment list and the technical characteristics
given at the time of its design.
–The level of equipment of the lift truck depends on the options chosen and the country of sale.
–According to the lift truck options and the date of sale, certain items of equipment/functions described
herein may not be available.
–Descriptions and figures are non binding.
–MANITOU reserves the right to change its models and their equipment without being required to
update this manual.
–The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer
all your questions.
–This manual is an integral part of the lift truck.
–It is to be kept in its storage space at all times for ease of reference.
–Hand this manual to the new owner if the lift truck is resold.

THE LIFT TRUCK:
A – SUITABILITY OF THE LIFT TRUCK FOR THE JOB
–MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this
operator’s manual, with a STATIC TEST COEFFICIENT 1.25 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in
harmonised standard EN 1459 for mast trucks.
–Before commissioning, the company manager must make sure that the lift truck is appropriate for the work to be done,
and perform certain tests (in accordance with current legislation).
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS
–Our lift trucks are designed to be used within a temperature range of -18 °C to +43 °C.
–In addition to standard equipment mounted on your lift truck, many options are available, such as: road lighting, brake
lights, rotating beacon light, reversing lights, reversing sound alarm, front working light, rear working light, boom head
working light, etc. (according to the lift truck model).
–The operator must take into account the operating conditions to specify the lift truck’s signalling and lighting equipment.
Contact your dealer.
–Take into account the weather and atmospheric conditions of the site in use.
• Protection against frost (e 3 – MAINTENANCE: LUBRICANTS AND FUEL).
• Adaptation of lubricants (ask your dealer for information).
• Engine filtration (e 3 – MAINTENANCE: FILTER CARTRIDGES AND BELTS).

GENERAL INSTRUCTIONS:
A – OPERATOR’S MANUAL
–Read the operator’s manual carefully.
–The operator’s manual must always be in good condition and in the place provided for it on the lift truck.
–You must report any plates and stickers which are no longer legible or which are damaged.
B – AUTHORISATION FOR USE IN FRANCE
(or see current legislation in other countries).
–Only qualified, authorized personnel can use the lift truck. This authorization is given in writing by the appropriate person
in the establishment with respect to the use of lift trucks and must be carried permanently by the operator.
–The operator is not competent to authorise the driving of the lift truck by another person.
C – MAINTENANCE
–The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with
the safety notice.
–The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this
purpose. He must keep the lift truck properly cleaned if this is among his responsibilities.
–The operator is responsible for carrying out daily maintenance (e 3 – MAINTENANCE).
–The operator is responsible for deciding and adjusting the frequency of cleaning needed to prevent the risk of fire ensuing
from the build-up of flammable material(s). The operator should pay special attention to all the areas of the lift truck
where these risk materials are likely to accumulate.
D – TYRES
–The operator must ensure tyres are adapted to the nature of the ground (see area of the contact surface of the tyres in
the chapter: 2 – DESCRIPTION: TYRES). There are optional solutions, consult your dealer.
• SAND tyres.
• FARM tyres.
• Snow chains.
–The lift truck’s four tyres must be the same brand and the same usage category (normal, snow or special), have the same
structure (radial or diagonal) and have the same degree of tread wear.
–In the event of tyre replacement, use tyres authorised by MANITOU that are the same type and dimensions. Using different
tyres voids the lift truck’s type approval and you may be liable.
–If you are replacing just one of the lift truck’s tyres (e.g. because it is damaged), we recommend choosing a tyre with the
same degree of wear as the remaining tyres so as not the damage the transmission’s kinematic chain.

TABLE OF CONTENTS:

Manitou MT-X 625 H 75K ST3A S2 MT-X 625 H 75K COMFORT ST3A S2 Forklift Truck Operator’s Manual 647808 – PDF DOWNLOAD

1 – OPERATING AND SAFETY INSTRUCTIONS 5
INSTRUCTIONS TO THE COMPANY MANAGER 10
THE SITE 10
THE OPERATOR 10
THE LIFT TRUCK 10
A – SUITABILITY OF THE LIFT TRUCK FOR THE JOB 10
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 10
C – MODIFICATION OF THE LIFT TRUCK 11
D – FRENCH ROAD TRAFFIC RULES 11
E – LIFT TRUCK CAB PROTECTION 11
INSTRUCTIONS 12
MAINTENANCE 12
INSTRUCTIONS FOR THE OPERATOR 14
FOREWORD 14
GENERAL INSTRUCTIONS 14
A – OPERATOR’S MANUAL 14
B – AUTHORISATION FOR USE IN FRANCE 14
C – MAINTENANCE 14
D – TYRES 14
E – MODIFICATION OF THE LIFT TRUCK 15
F – LIFTING PEOPLE 15
OPERATING INSTRUCTIONS UNLADEN AND LADEN 16
A – BEFORE STARTING THE LIFT TRUCK 16
B – AVAILABLE IN THE DRIVER’S CAB 16
C – ENVIRONMENT 16
D – VISIBILITY 17
E – STARTING THE LIFT TRUCK 18
F – DRIVING THE LIFT TRUCK 18
G – STOPPING THE LIFT TRUCK 19
H – DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 20
INSTRUCTIONS FOR HANDLING A LOAD 22
A – CHOICE OF ATTACHMENTS 22
B – WEIGHT OF LOAD AND CENTRE OF GRAVITY 22
C – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 22
D – TRANSVERSE ATTITUDE OF THE LIFT TRUCK 23
E – PICKING UP A LOAD ON THE GROUND 23
F – PICKING UP AND PUTTING DOWN A HIGH LOAD ON TYRES 24
G – PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILISERS 26
H – PICKING UP AND PUTTING DOWN A SUSPENDED LOAD 28
I – TRAVELLING WITH A SUSPENDED LOAD 28
INSTRUCTIONS FOR USE AS A LOADER 29
A – LOADING 29
B – BACKFILLING 29
PLATFORM OPERATING INSTRUCTIONS 30
A – AUTHORISATION FOR USE 30
B – SUITABILITY OF THE PLATFORM FOR THE JOB 30
C – PROVIDED ON THE PLATFORM 30
D – USING THE PLATFORM 30
E – ENVIRONMENT 31
F – MAINTENANCE 31
INSTRUCTIONS FOR USING THE RADIO-CONTROL 32
HOW TO USE THE RADIO-CONTROL 32
PROTECTIVE DEVICES 32
LIFT TRUCK MAINTENANCE INSTRUCTIONS 34
GENERAL INSTRUCTIONS 34
PLACING THE BOOM SAFETY WEDGE 34
FITTING THE WEDGE 34
REMOVING THE WEDGE 34
MAINTENANCE 34
MAINTENANCE LOGBOOK 34
LUBRICANT AND FUEL LEVELS 35
HYDRAULICS 35
ELECTRICITY 35
WELDING 35
WASHING THE LIFT TRUCK 35
TRANSPORTING THE LIFT TRUCK 35
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 36
INTRODUCTION 36
PREPARING THE LIFT TRUCK 36
DEF (Diesel Exhaust Fluid) TANK 36
PROTECTING THE ENGINE 36
PROTECTING THE LIFT TRUCK 36
BRINGING THE LIFT TRUCK BACK INTO SERVICE 37
LIFT TRUCK DISPOSAL 38
RECYCLING OF MATERIALS 38
METALS 38
PLASTICS 38
RUBBER 38
GLASS 38
ENVIRONMENTAL PROTECTION 38
WORN OR DAMAGED PARTS 38
USED OIL 38
USED BATTERIES 38
2 – DESCRIPTION 39
SAFETY PLATES AND STICKERS 42
IDENTIFICATION OF THE LIFT TRUCK 46
CHARACTERISTICS 48
TYRES 50
DIMENSIONS AND LOAD CHARTS 52
VISIBILITY 54
INSTRUMENTS AND CONTROLS 56
TOWING DEVICE 82
DESCRIPTION AND USE OF THE OPTIONS 84
3 – MAINTENANCE 91
ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT 93
FORKLIFT TRUCK MAINTENANCE 94
DAILY AND WEEKLY MAINTENANCE 94
MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE 95
PERIODIC SERVICE 96
OCCASIONAL MAINTENANCE AND OPERATION 98
FILTER CARTRIDGES AND BELTS 99
LUBRICANTS AND FUEL 100
Ü 10H – DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 102
Ü 50H – WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE 104
܌ 500H – PERIODIC SERVICE – EVERY 500 HOURS OF SERVICE OR 1 YEAR 110
܍ 1000H – PERIODIC SERVICE – EVERY 1000 HOURS OF SERVICE OR 2 YEARS 114
܎ 2000H – PERIODIC SERVICE – EVERY 2000 HOURS OF SERVICE OR 4 YEARS 120
Ü 3000H – PERIODIC SERVICE – EVERY 3000 HOURS OF SERVICE OR 6 YEARS 123
Ü OCCASIONAL MAINTENANCE 124
Ü OCCASIONAL OPERATION 127
4 – OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 131
INTRODUCTION 133
PICKING UP THE ATTACHMENTS 134
TECHNICAL SPECIFICATIONS OF ATTACHMENTS 136
ATTACHMENT GUARDS 142

Customer Support: [email protected]

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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