Manitou OMCI Axles Type AS 372 KR Repair Manual 647372EN – PDF DOWNLOAD

Description

Manitou OMCI Axles Type AS 372 KR Repair Manual 647372EN – PDF DOWNLOAD

DESCRIPTION:

Manitou OMCI Axles Type AS 372 KR Repair Manual 647372EN – PDF DOWNLOAD

Foreword:

This booklet gives the main instmctions for routine senricing work on O.M.C.l. axles. The infon’nation and diagrams in this handbook were up to date at the time of publication. In case of discrepancies please contact our technical assistance. The manufacturer reserves the right to make modifications at any time and without notice. This handbook has been compiled for specialized workers in this particular sector. Many instructions have therefore been intentionally omitted since considered superfluous. Please contact the O.M.C.l. S.pA. Assistance department in case of doubt and for any further infon‘nation. The purpose of this handbook is to instruct maintenance staff on how to service and repair axles type AS 372 KR. The spares catalogue can be ordered from O.M.C.l. S.p.A.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitou OMCI Axles Type AS 372 KR Repair Manual 647372EN – PDF DOWNLOAD

4a-RIPAR. MHT10210L EN 648524.pdf…………………………………………………. 0
4b-REP Manual MHT 7140 L EN.pdf……………………………………………….. 0
Table of contents………………………………………………………… 5
Foreword ……………………………………………………………. 6
1 – SPECIFIC DATA ……………………………………………………. 7
1.1 – Description ……………………………………………………. 8
1.2 – Identification data …………………………………………….. 9
1.3 – Packing and movement ……………………………………………. 9
2 – SECURITY REGULATIONS ………………………………………………11
2.1 – Axle capacity ………………………………………………….12
2.2 – Working factor ………………………………………………….12
2.3 – Installation of drive axle ……………………………………….12
2.4 – Brakes …………………………………………………………13
2.5 – Fixing drive axle to the machine ………………………………….13
2.6 – Wheels assembly …………………………………………………13
2.7 – Drive axle utilization …………………………………………..13
2.8 – Start-up ……………………………………………………….14
2.9 – Drive axle drawing and technical data ……………………………..15
2.10 – General safety prescriptions …………………………………….17
2.11 – General work instructions ……………………………………….17
3 – MAINTENANCE ………………………………………………………19
3.1 – Foreword ……………………………………………………….20
3.2 – Tests conducted by the Manufacturer ……………………………….20
3.3 – Routine inspections ……………………………………………..20
3.4 – Checking and changing of the oil ………………………………….20
3.5 – Recommended oils ………………………………………………..22
3.6 – Recommended greases ……………………………………………..22
3.7 – Greasing points …………………………………………………22
4 – DISASSEMBLIES …………………………………………………….23
4.1 – General instructions on how to demount the axle or its parts …………24
4.2 – Disassembly of the wheel hub ……………………………………..24
4.3 – Disassembly of the pivot …………………………………………25
4.4 – Disassembly of the cardan shaft …………………………………..25
4.5 – Disassembly of the internal shaft …………………………………26
4.6 – Removal of the brake cylinders ……………………………………26
4.7 – Disassembly of the differential and brake group …………………….26
4.8 – Disassembly the spider unit ………………………………………28
5 – CLEANING AND INSPECTIONS …………………………………………..29
5.1 – Cleaning ……………………………………………………….30
5.2 – Bearings ……………………………………………………….30
5.3 – Brake disks …………………………………………………….30
5.4 – Seals, oil retaining rings and thrust washer ……………………….30
5.5 – Gears ………………………………………………………….30
5.6 – Assemblies ……………………………………………………..30
5.7 – Use of thread-locking adhesive (Loctite®) and paste seals (silicone) ….30
6 – ASSEMBLIES ……………………………………………………….31
6.1 – Assembly of the differential unit …………………………………32
6.2 – Assembly and installation of the pinion unit ……………………….32
6.3 – Assembly of the differential and brake group ……………………….33
6.4 – Bevel gear adjustment ……………………………………………34
6.5 – Assembly of the inner axle shaft ………………………………….35
6.6 – Assembly of the outer axle shaft ………………………………….35
6.7 – Assembly of the wheel hub. ……………………………………….36
6.8 – Handling and installation instructions of the metallic oil seals ……..37
6.9 – Assembly of the steering spindle ………………………………….38
6.10 – Assembly of the wheel hub gear …………………………………..39
6.11 – Assembly of the brake cylinders ………………………………….39
7 – TORQUES AND SPECIAL TOOLS ………………………………………….41
7.1 – Assy’s drawing and driving torques ………………………………..42
7.2 – Special tools …………………………………………………..44
4b-RIPAR. MHT10210L EN 648524.pdf…………………………………………………. 0
TABLE OF CONTENTS…………………………………………………………….49
Foreword ………………………………………………………………..50
1 – SPECIFIC DATA…………………………………………………………51
1.1 – Description ………………………………………………………..52
1.2 – Installation ……………………………………………………….52
1.3 – Start-up …………………………………………………………..52
1.4 – Test……………………………………………………………….53
2 – SECURITY REGULATIONS…………………………………………………..55
2.1 – General safety prescriptions …………………………………………56
2.2 – General work instructions ……………………………………………56
3 – MAINTENANCE…………………………………………………………..59
3.1 – Foreword …………………………………………………………..60
3.2 – Routine inspections …………………………………………………60
3.3 – Brake cylinder adjustment ……………………………………………60
4 – ASSEMBLIES AND DISASSEMBLIES……………………………………………61
4.1 – Disassembly ………………………………………………………..62
4.2 – Assembly …………………………………………………………..62
4.3 – Special tools ………………………………………………………63

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