Manitou Service Pump Series 10 Repair Manual_647525EN – PDF DOWNLOAD

Description

Manitou Service Pump Series 10 Repair Manual_647525EN – PDF DOWNLOAD

DESCRIPTION:

Manitou Service Pump Series 10 Repair Manual_647525EN – PDF DOWNLOAD

About this manual
1.1 Validity of the documentation
This documentation applies to the following products:
•• Axial piston variable pump A10VO (series 52 and 53)
•• Axial piston variable pump A10VSO (series 52)
•• Axial piston variable pump A10VNO (series 52 and 53)
•• Axial piston variable pump A10VSNO (series 52)
This documentation is intended for machine/system manufacturers, fitters and
service technicians.
This documentation contains important information on the safe and appropriate
installation, transport, commissioning, operation, maintenance, removal and
simple troubleshooting of the axial piston unit.
ff Read this documentation completely and in particular chapter 2 “Safety
instructions” and chapter 3 “General instructions on damage to equipment and
the product”, before working with the axial piston unit.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitou Service Pump Series 10 Repair Manual_647525EN – PDF DOWNLOAD

1 About this manual…………………………………………………………………………..5
1.1 Validity of the documentation……………………………………………………………..5
1.2 Required and supplementary documentation……………………………………….5
1.3 Display of information………………………………………………………………………..6
1.3.1 Safety instructions…………………………………………………………………………….6
1.3.2 Symbols………………………………………………………………………………………….7
1.3.3 Designations……………………………………………………………………………………7
1.3.4 Abbreviations…………………………………………………………………………………..8
2 Safety instructions………………………………………………………………………….9
2.1 About this chapter…………………………………………………………………………….9
2.2 Intended use……………………………………………………………………………………9
2.3 Improper use……………………………………………………………………………………9
2.4 Personnel qualifications…………………………………………………………………..10
2.5 General safety instructions……………………………………………………………….10
2.6 Product-specific safety instructions……………………………………………………12
2.7 Personal protective equipment………………………………………………………….13
3 General instructions on damage to equipment and the product……..14
4 Delivery contents………………………………………………………………………….16
5 Product description………………………………………………………………………17
5.1 Performance description………………………………………………………………….17
5.2 Product description…………………………………………………………………………17
5.2.1 Assembly of the axial piston unit……………………………………………………….17
5.2.2 Functional description……………………………………………………………………..18
5.3 Product identification……………………………………………………………………….19
6 Transport and storage…………………………………………………………………..20
6.1 Transporting the axial piston unit………………………………………………………20
6.1.1 Transporting by hand………………………………………………………………………20
6.1.2 Transporting with lifting device………………………………………………………….20
6.2 Storing the axial piston unit………………………………………………………………22
7 Installation……………………………………………………………………………………24
7.1 Unpacking……………………………………………………………………………………..24
7.2 Installation conditions………………………………………………………………………24
7.3 Installation position………………………………………………………………………….26
7.3.1 Below-reservoir installation (standard)……………………………………………….26
7.3.2 Inside-reservoir installation………………………………………………………………27
7.3.3 Above-reservoir installation………………………………………………………………28
7.4 Installing the axial piston unit……………………………………………………………29
7.4.1 Preparation…………………………………………………………………………………….29
7.4.2 Dimensions……………………………………………………………………………………30
7.4.3 General instructions………………………………………………………………………..30
7.4.4 Installation with coupling………………………………………………………………….31
7.4.5 Installation on a gearbox………………………………………………………………….31
7.4.6 Installation with cardan shaft…………………………………………………………….32
7.4.7 Completing installation…………………………………………………………………….32
7.4.8 Hydraulically connecting the axial piston unit………………………………………34
7.4.9 Electrically connecting the axial piston unit…………………………………………39
7.5 Performing flushing cycle…………………………………………………………………39
8 Commissioning…………………………………………………………………………….40
8.1 First commissioning………………………………………………………………………..40
8.1.1 Filling the axial piston unit………………………………………………………………..40
8.1.2 Testing the hydraulic fluid supply………………………………………………………41
8.1.3 Performing functional test………………………………………………………………..42
8.2 Running-in phase……………………………………………………………………………42
8.3 Recommissioning after standstill……………………………………………………….43
9 Operation……………………………………………………………………………………..44
Contents
4/56 Bosch Rexroth AG A10VO, A10VSO, A10VNO, A10VSNO Series 52 and 53 | RE 92703-01-B/01.2012

10 Maintenance and repair…………………………………………………………………45
10.1 Cleaning and care…………………………………………………………………………..45
10.2 Inspection………………………………………………………………………………………46
10.3 Maintenance…………………………………………………………………………………..46
10.4 Repair……………………………………………………………………………………………46
10.5 Spare parts…………………………………………………………………………………….47
11 Removal and replacement……………………………………………………………..48
11.1 Required tools………………………………………………………………………………..48
11.2 Preparing for removal………………………………………………………………………48
11.3 Removing the axial piston unit………………………………………………………….48
11.4 Preparing the components for storage or further use…………………………..48
12 Disposal……………………………………………………………………………………….49
13 Extension and conversion…………………………………………………………….49
14 Troubleshooting……………………………………………………………………………50
14.1 How to proceed for troubleshooting…………………………………………………..50
14.2 Malfunction table…………………………………………………………………………….51
15 Technical data………………………………………………………………………………53
16 Appendix………………………………………………………………………………………53
16.1 Address directory……………………………………………………………………………53
17 Alphabetical index………………………………………………………………………..54

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