Manitou Telehandler AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (24/04/2012) – PDF DOWNLOAD

Description

Manitou Telehandler AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (24/04/2012) – PDF DOWNLOAD

FILE DETAILS:

Manitou Telehandler AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (24/04/2012) – PDF DOWNLOAD

Language : English
Pages : 818
Downloadable : Yes
File Type : PDF
Size: 46.8 MB

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

https://vimeo.com/778825428

DESCRIPTION:

Manitou Telehandler AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (24/04/2012) – PDF DOWNLOAD

INTRODUCTION:

The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit.

• However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.
• All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.

TABLE OF CONTENTS:

Manitou Telehandler AXLE ASSEMBLY TYPE 212 Repair Manual 547983EN (24/04/2012) – PDF DOWNLOAD

INTRODUCTION ………………………………………………………………………………………………………………..7
SPECIFICATIONS ………………………………………………………………………………………………………………9
DEFINITION OF VIEWPOINTS ………………………………………………………………………………………………….. 9
DATA PLATE ………………………………………………………………………………………………………………………….. 9
CONVERSION TABLES ……………………………………………………………………………………………………………….. 10
TORQUE SPECIFICATIONS …………………………………………………………………………………………………………. 11
COARSE PITCH ……………………………………………………………………………………………………………………… 11
FINE PITCH ……………………………………………………………………………………………………………………………. 11
WHEEL NUT TIGHTENING TORQUES ………………………………………………………………………………………. 12
MAINTENANCE ………………………………………………………………………………………………………………………….. 13
MAINTENANCE POINTS …………………………………………………………………………………………………………. 13
MAINTENANCE INTERVALS ……………………………………………………………………………………………………. 13
ADJUSTMENT AND CHECKS ………………………………………………………………………………………………….. 14
LUBRICANT & SEALANT SPECIFICATIONS ………………………………………………………………………………. 15
SAFETY PRECAUTIONS …………………………………………………………………………………………………….17
CHECKING WEAR AND REPLACING THE BRAKING DISCS ………………………………………………..19
EXPLODED VIEW ………………………………………………………………………………………………………………………… 19
DISASSEMBLY …………………………………………………………………………………………………………………………… 20
ASSEMBLY ………………………………………………………………………………………………………………………………… 22
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 24
T1 …………………………………………………………………………………………………………………………………………. 24
T2 …………………………………………………………………………………………………………………………………………. 24
COMPLETE STEERING CASE …………………………………………………………………………………………….25
EXPLODED VIEW ………………………………………………………………………………………………………………………… 25
DISASSEMBLY …………………………………………………………………………………………………………………………… 26
ASSEMBLY ………………………………………………………………………………………………………………………………… 27
DOUBLE U-JOINT ……………………………………………………………………………………………………………..29
EXPLODED VIEW ………………………………………………………………………………………………………………………… 29
DISASSEMBLY …………………………………………………………………………………………………………………………… 30
ASSEMBLY ………………………………………………………………………………………………………………………………… 31
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 33
T1 …………………………………………………………………………………………………………………………………………. 33
T2 …………………………………………………………………………………………………………………………………………. 33
PLANETARY REDUCTION GEAR ……………………………………………………………………………………….35
EXPLODED VIEW ………………………………………………………………………………………………………………………… 35
DISASSEMBLY …………………………………………………………………………………………………………………………… 36
ASSEMBLY ………………………………………………………………………………………………………………………………… 40
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 44
T1 …………………………………………………………………………………………………………………………………………. 44
T2 …………………………………………………………………………………………………………………………………………. 44
T3 …………………………………………………………………………………………………………………………………………. 45
T4 …………………………………………………………………………………………………………………………………………. 46
T5 …………………………………………………………………………………………………………………………………………. 46
STEERING CYLINDER ……………………………………………………………………………………………………….47
EXPLODED VIEW ………………………………………………………………………………………………………………………… 47
OPTICAL SENSOR AND MAGNETIC SENSOR ……………………………………………………………………………….. 48
DISASSEMBLY …………………………………………………………………………………………………………………………… 49
ASSEMBLY ………………………………………………………………………………………………………………………………… 52
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 58
T1 …………………………………………………………………………………………………………………………………………. 58
T2 …………………………………………………………………………………………………………………………………………. 59
4 Dana Holding Corporation ASM-0025E – 212 Axle Service Manual
DIFFERENTIAL UNIT …………………………………………………………………………………………………………61
EXPLODED VIEW ………………………………………………………………………………………………………………………… 61
DISASSEMBLY …………………………………………………………………………………………………………………………… 62
ASSEMBLY ………………………………………………………………………………………………………………………………… 64
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 66
T1 …………………………………………………………………………………………………………………………………………. 66
T2 …………………………………………………………………………………………………………………………………………. 66
BEVEL PINION …………………………………………………………………………………………………………………..67
EXPLODED VIEW ………………………………………………………………………………………………………………………… 67
DISASSEMBLY …………………………………………………………………………………………………………………………… 68
ASSEMBLY ………………………………………………………………………………………………………………………………… 71
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 77
T1 …………………………………………………………………………………………………………………………………………. 77
T2 …………………………………………………………………………………………………………………………………………. 78
T3 …………………………………………………………………………………………………………………………………………. 78
T4 …………………………………………………………………………………………………………………………………………. 79
T5 …………………………………………………………………………………………………………………………………………. 79
T6 …………………………………………………………………………………………………………………………………………. 80
T7 …………………………………………………………………………………………………………………………………………. 81
T8 …………………………………………………………………………………………………………………………………………. 82
T9 …………………………………………………………………………………………………………………………………………. 82
MANUAL EMERGENCY RELASE ………………………………………………………………………………………..83
EXPLODED VIEW ………………………………………………………………………………………………………………………… 83
RELEASE …………………………………………………………………………………………………………………………………… 84
ADJUST …………………………………………………………………………………………………………………………………….. 85
MECHANICAL PARKING BRAKE ……………………………………………………………………………………….87
EXPLODED VIEW ………………………………………………………………………………………………………………………… 87
DISASSEMBLY …………………………………………………………………………………………………………………………… 88
ASSEMBLY ………………………………………………………………………………………………………………………………… 90
EXTERNAL HYDRAULIC NEGATIVE BRAKE ……………………………………………………………………….93
EXPLODED VIEW ………………………………………………………………………………………………………………………… 93
DISASSEMBLY …………………………………………………………………………………………………………………………… 94
ASSEMBLY ………………………………………………………………………………………………………………………………… 95
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE …………………………………..97
EXPLODED VIEW ………………………………………………………………………………………………………………………… 97
DISASSEMBLY …………………………………………………………………………………………………………………………… 98
ASSEMBLY ………………………………………………………………………………………………………………………………… 100
INCOMING DRUM BRAKE …………………………………………………………………………………………………103
EXPLODED VIEW ………………………………………………………………………………………………………………………… 103
DISASSEMBLY …………………………………………………………………………………………………………………………… 104
ASSEMBLY ………………………………………………………………………………………………………………………………… 106
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 108
T1 …………………………………………………………………………………………………………………………………………. 108
T2 …………………………………………………………………………………………………………………………………………. 109
4″ INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS) ………………………………………………………111
EXPLODED VIEW ………………………………………………………………………………………………………………………… 111
DISASSEMBLY …………………………………………………………………………………………………………………………… 112
ASSEMBLY ………………………………………………………………………………………………………………………………… 116
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 122
T1 …………………………………………………………………………………………………………………………………………. 122
T2 …………………………………………………………………………………………………………………………………………. 122
T3 …………………………………………………………………………………………………………………………………………. 123
ASM-0025E – 212 Axle Service Manual Dana Holding Corporation 5
NORMAL DIFFERENTIAL UNIT …………………………………………………………………………………………..125
EXPLODED VIEW ………………………………………………………………………………………………………………………… 125
DISASSEMBLY …………………………………………………………………………………………………………………………… 126
ASSEMBLY ………………………………………………………………………………………………………………………………… 128
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 131
T1 …………………………………………………………………………………………………………………………………………. 131
T2 …………………………………………………………………………………………………………………………………………. 131
T3 …………………………………………………………………………………………………………………………………………. 132
T4 …………………………………………………………………………………………………………………………………………. 132
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%) …………………………………………………………..133
EXPLODED VIEW ………………………………………………………………………………………………………………………… 133
DISASSEMBLY …………………………………………………………………………………………………………………………… 134
ASSEMBLY ………………………………………………………………………………………………………………………………… 137
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 140
T1 …………………………………………………………………………………………………………………………………………. 140
T2 …………………………………………………………………………………………………………………………………………. 140
T3 …………………………………………………………………………………………………………………………………………. 141
T4 …………………………………………………………………………………………………………………………………………. 141
HYDRAULIC DIFFERENTIAL LOCK …………………………………………………………………………………….143
EXPLODED VIEW ………………………………………………………………………………………………………………………… 143
DISASSEMBLY …………………………………………………………………………………………………………………………… 144
ASSEMBLY ………………………………………………………………………………………………………………………………… 147
SPECIAL TOOLS ………………………………………………………………………………………………………………………… 149
T1 …………………………………………………………………………………………………………………………………………. 149
T2 …………………………………………………………………………………………………………………………………………. 149
HYDRAULIC NEGATIVE BRAKE …………………………………………………………………………………………151
EXPLODED VIEW ………………………………………………………………………………………………………………………… 151
DISASSEMBLY …………………………………………………………………………………………………………………………… 152
ASSEMBLY ………………………………………………………………………………………………………………………………… 155

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V