Manitou Telehandler MLT 625, MLT-X 625, MT 625, MT-X 625 Series 1-E3 Turbo Comfort Repair Manual 647230 – PDF DOWNLOAD

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Manitou Telehandler MLT 625, MLT-X 625, MT 625, MT-X 625 Series 1-E3 Turbo Comfort Repair Manual 647230 – PDF DOWNLOAD

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Manitou Telehandler MLT 625, MLT-X 625, MT 625, MT-X 625 Series 1-E3 Turbo Comfort Repair Manual 647230 – PDF DOWNLOAD

Language : English
Pages : 474
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File Type : PDF
Size: 79 MB

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DESCRIPTION:

Manitou Telehandler MLT 625, MLT-X 625, MT 625, MT-X 625 Series 1-E3 Turbo Comfort Repair Manual 647230 – PDF DOWNLOAD

647230EN (30/05/2018)

MLT 625-75 H SERIES 1-E3
MLT-X 625-75 H SERIES 1-E3
MT 625 T COMFORT SERIES 2-E3
MT 625 TURBO SERIES 2-E3
MT-X 625 T COMFORT SERIES 2-E3
MT-X 625 TURBO SERIES 2-E3

PREAMBLE:

This chapter deals with the general instructions and safety notice during inspection and maintenance
work.
Other instructions and warnings are indicated in each chapter concerned.
In order to reduce accident risks, make sure to:
– Follow the instructions in the truck operating and maintenance manual.
⇒ This manual should be found in all trucks.
– Please follow all safety instructions.
– Use the appropriate tools for any work to be performed.
– Use original Manitou spare parts.
Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily
harm and even death.
An effi cient, dependable and profi table combination will be formed if the operator follows the safety
manual correctly and the machine is serviced properly.

TABLE OF CONTENTS:

Manitou Telehandler MLT 625, MLT-X 625, MT 625, MT-X 625 Series 1-E3 Turbo Comfort Repair Manual 647230 – PDF DOWNLOAD

647230 EN (30/05/2018), MLT 625-75 H SERIES 1-E3, MLT-X 625-75 H SERIES 1-E3, MT 625 T COMFORT SERIES 2-E3, MT 625 TURBO SERIES 2-E3, MT-X 625 T COMFORT SERIES 2-E3, MT-X 625 TURBO SERIES 2-E3, REPAIR MANUAL…. 1
Table of contents ………………………………………………………………………………………………………………………………………………………………………. 7
GROUP_00_M176ENGENERAL CHARACTERISTICS AND SAFETY………………………………………………………………………………………………………………………………………………. 9
GENERAL INSTRUCTIONS AND SAFETY NOTICE…………………………………………………………………………………………………………………………………………………….. 11
GENERAL CHARACTERISTICS AND SPECIFICATIONS…………………………………………………………………………………………………………………………………………………. 17
GENERAL LOCATION………………………………………………………………………………………………………………………………………………………………………… 23
GENERAL CONTROL AND ADJUSTMENT……………………………………………………………………………………………………………………………………………………………. 25
GROUP_10_M176EN ……………………………………………………………………………………………………………………………………………………………………………. 29
ENGINE…………………………………………………………………………………………………………………………………………………………………………………. 0
ENGINE COMPONENTS LOCATION……………………………………………………………………………………………………………………………………………………………. 31
ENGINE CONTROL AND ADJUSTMENT…………………………………………………………………………………………………………………………………………………………. 35
MT 625 TURBO / MT 625 T COMFORTMT-X 625 TURBO / MT-X 625 T COMFORT…………………………………………………………………………………………………………………….. 37
MLT 625-75 H / MLT-X 625-75 H……………………………………………………………………………………………………………………………………………………… 43
ENGINE REMOVAL………………………………………………………………………………………………………………………………………………………………………. 69
ENGINE REFIT………………………………………………………………………………………………………………………………………………………………………… 85
SPECIFIC ENGINE TOOLING……………………………………………………………………………………………………………………………………………………………….101
GROUP_20_M176EN …………………………………………………………………………………………………………………………………………………………………………….103
TRANSMISSION……………………………………………………………………………………………………………………………………………………………………………. 0
TRANSMISSION SCHEMATIC DIAGRAMS………………………………………………………………………………………………………………………………………………………..105
MT 625 TURBO / MT 625 T COMFORTMT-X 625 TURBO / MT-X 625 T COMFORT……………………………………………………………………………………………………………………..106
MLT 625-75 H / MLT-X 625-75 H………………………………………………………………………………………………………………………………………………………116
TRANSMISSION COMPONENTS LOCATION……………………………………………………………………………………………………………………………………………………….126
TRANSMISSION CONTROL AND ADJUSTMENT…………………………………………………………………………………………………………………………………………………….129
SPECIFIC TRANSMISSION TOOLING………………………………………………………………………………………………………………………………………………………….132
GROUP_30_M176EN …………………………………………………………………………………………………………………………………………………………………………….137
AXLE…………………………………………………………………………………………………………………………………………………………………………………… 0
GROUP_40_M176EN …………………………………………………………………………………………………………………………………………………………………………….139
BRAKE…………………………………………………………………………………………………………………………………………………………………………………..139
BRAKE CHARACTERISTICS AND SPECIFICATIONS………………………………………………………………………………………………………………………………………………..141
BRAKE CONTROL AND ADJUSTMENT…………………………………………………………………………………………………………………………………………………………..145
SPECIFIC BRAKE TOOLING………………………………………………………………………………………………………………………………………………………………..153
GROUP_50_M176EN …………………………………………………………………………………………………………………………………………………………………………….155
BOOM……………………………………………………………………………………………………………………………………………………………………………………155
BOOM CHARACTERISTICS AND SPECIFICATIONS…………………………………………………………………………………………………………………………………………………157
BOOM COMPONENTS LOCATION………………………………………………………………………………………………………………………………………………………………159
BOOM CONTROL AND ADJUSTMENT……………………………………………………………………………………………………………………………………………………………163
BOOM REMOVAL…………………………………………………………………………………………………………………………………………………………………………179
BOOM REFIT…………………………………………………………………………………………………………………………………………………………………………..183
SPECIFIC BOOM TOOLING…………………………………………………………………………………………………………………………………………………………………187
GROUP_70_M176EN …………………………………………………………………………………………………………………………………………………………………………….189
HYDRAULICS……………………………………………………………………………………………………………………………………………………………………………… 0
HYDRAULIC CHARACTERISTICS ANDSPECIFICATIONS……………………………………………………………………………………………………………………………………………..191
HYDRAULIC SCHEMATIC DIAGRAMS…………………………………………………………………………………………………………………………………………………………..215
MT 625 TURBO / MT 625 T COMFORTMT-X 625 TURBO / MT-X 625 T COMFORT……………………………………………………………………………………………………………………..217
MLT 625-75 H / MLT-X 625-75 H………………………………………………………………………………………………………………………………………………………223
HYDRAULIC COMPONENTS LOCATION………………………………………………………………………………………………………………………………………………………….229
MT 625 TURBO / MT 625 T COMFORTMT-X 625 TURBO / MT-X 625 T COMFORT……………………………………………………………………………………………………………………..231
MLT 625-75 H / MLT-X 625-75 H………………………………………………………………………………………………………………………………………………………235
HYDRAULIC CONTROL AND ADJUSTMENT……………………………………………………………………………………………………………………………………………………….239
HYDRAULIC COMPONENTS REMOVAL…………………………………………………………………………………………………………………………………………………………..243
HYDRAULIC COMPONENTS REFIT…………………………………………………………………………………………………………………………………………………………….251
HYDRAULIC SPECIFIC TOOLING…………………………………………………………………………………………………………………………………………………………….255
GROUP_80_M176EN …………………………………………………………………………………………………………………………………………………………………………….259
ELECTRICITY…………………………………………………………………………………………………………………………………………………………………………….. 0
ELECTRICAL CHARACTERISTICS AND SPECIFICATIONS……………………………………………………………………………………………………………………………………………261
MT 625 TURBO / MT-X 625 TURBO………………………………………………………………………………………………………………………………………………………263
MT 625 T COMFORT / MLT 625-75 HMT-X 625 T COMFORT / MLT-X 625 75 H……………………………………………………………………………………………………………………..281
ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW……………………………………………………………………………………………………………………………………………303
ELECTRONIC CONTROL UNIT (ECU) INPUTS/OUTPUTS…………………………………………………………………………………………………………………………………………305
DATA SHEETS FOR ELECTRICAL COMPONENTS……………………………………………………………………………………………………………………………………………….311
ELECTRICAL SCHEMATIC DIAGRAMS………………………………………………………………………………………………………………………………………………………….331
EXAMPLE OF CODIFICATION ON THE ELECTRICAL DIAGRAMS……………………………………………………………………………………………………………………………………332
CABLE MARKING ON AN ELECTRICAL WIRING HARNESS………………………………………………………………………………………………………………………………………..333
MT 625 TURBO / MT-X 625 TURBO………………………………………………………………………………………………………………………………………………………335
MT 625 T COMFORT / MLT 625-75 HMT-X 625 T COMFORT / MLT-X 625-75 H……………………………………………………………………………………………………………………..351
ELECTRICAL COMPONENTS LOCATION…………………………………………………………………………………………………………………………………………………………371
MT 625 TURBO / MT-X 625 TURBO………………………………………………………………………………………………………………………………………………………373
MT 625 T COMFORT / MLT 625-75 HMT 625-X T COMFORT / MLT-X 625-75 H……………………………………………………………………………………………………………………..385
ELECTRICAL CONTROL AND ADJUSTMENT………………………………………………………………………………………………………………………………………………………399
ELECTRICAL COMPONENTS REMOVAL………………………………………………………………………………………………………………………………………………………….411
ELECTRICAL COMPONENTS REFIT……………………………………………………………………………………………………………………………………………………………413
ELECTRICAL TROUBLESHOOTING…………………………………………………………………………………………………………………………………………………………….421
ELECTRICAL SPECIFIC TOOLING……………………………………………………………………………………………………………………………………………………………427
GROUP_85_M176EN …………………………………………………………………………………………………………………………………………………………………………….433
DRIVER’S CAB……………………………………………………………………………………………………………………………………………………………………………. 0
DRIVER’S CAB CHARACTERISTICS AND SPECIFICATIONS…………………………………………………………………………………………………………………………………………435
DRIVER’S CAB SCHEMATIC DIAGRAMS………………………………………………………………………………………………………………………………………………………..441
DRIVER’S CAB COMPONENTS LOCATION……………………………………………………………………………………………………………………………………………………….443
DRIVER’S CAB CONTROL AND ADJUSTMENT…………………………………………………………………………………………………………………………………………………….447
DRIVER’S CAB REMOVAL………………………………………………………………………………………………………………………………………………………………….457
DRIVER’S CAB TROUBLESHOOTING…………………………………………………………………………………………………………………………………………………………..471

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