Manitou Transfer Box 357 Repair Manual_647379EN – PDF DOWNLOAD

Description

Manitou Transfer Box 357 Repair Manual_647379EN – PDF DOWNLOAD

DESCRIPTION:

Manitou Transfer Box 357 Repair Manual_647379EN – PDF DOWNLOAD

INTRODUCTION
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on
efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have
been based on a complete overhaul of the unit. However, it is up to the mechanic to decide whether or not it is
necessary to assemble only individual components, when partial repair work is needed. The manual provides a
quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations,
allows accurate work to be performed.All the information needed for correct disassembly, checks and assembly
of each individual component is set out below. In order to remove the differential unit from the vehicle, the
manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed
that the unit has already been removed from the vehicle.
IMPORTANT: In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper
equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and
specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly
clean the unit, removing any encrusted or accumulated grease.

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TABLE OF CONTENTS:

Manitou Transfer Box 357 Repair Manual_647379EN – PDF DOWNLOAD

CONTENTS
INTRODUCTION ……………………………………………………………………………………………………………….. 5
MAINTENANCE & LUBRICATION ………………………………………………………………………………………. 6
MAINTENANCE POINTS …………………………………………………………………………………………………………. 6
DATA PLATE ………………………………………………………………………………………………………………………….. 6
MAINTENANCE INTERVALS ……………………………………………………………………………………………………. 6
GREASING POINTS ………………………………………………………………………………………………………………… 7
MAINTENANCE INTERVALS ……………………………………………………………………………………………………. 7
CONVERSION TABLES …………………………………………………………………………………………………………… 8
TORQUE SPECIFICATIONS …………………………………………………………………………………………………….. 9
COARSE PITCH ……………………………………………………………………………………………………………………… 9
FINE PITCH ……………………………………………………………………………………………………………………………. 9
REDUCTION UNIT DIAGRAMS …………………………………………………………………………………………..10
FLANGED VERSION ……………………………………………………………………………………………………………….. 10
1ST GEAR ……………………………………………………………………………………………………………………………… 10
2ND GEAR …………………………………………………………………………………………………………………………….. 10
DIRECTLY FLANGED VERSION ……………………………………………………………………………………………….. 11
1ST GEAR ……………………………………………………………………………………………………………………………… 11
2ND GEAR …………………………………………………………………………………………………………………………….. 11
STANDALONE VERSION …………………………………………………………………………………………………………. 12
1ST GEAR ……………………………………………………………………………………………………………………………… 12
2ND GEAR …………………………………………………………………………………………………………………………….. 12
LUBRICANT & SEALANT SPECIFICATIONS …………………………………………………………………………………… 13
SAFETY PRECAUTIONS …………………………………………………………………………………………………….14
DIRECTLY FLANGED REDUCTION GEAR …………………………………………………………………………..15
EXPLODED VIEW ………………………………………………………………………………………………………………………… 15
DISASSEMBLY …………………………………………………………………………………………………………………………… 16
ASSEMBLY ………………………………………………………………………………………………………………………………… 24
INTEGRATED REDUCTION GEAR ……………………………………………………………………………………… 33
EXPLODED VIEW ………………………………………………………………………………………………………………………… 33
DISASSEMBLY …………………………………………………………………………………………………………………………… 34
ASSEMBLY ………………………………………………………………………………………………………………………………… 41
SPECIAL TOOLS ………………………………………………………………………………………………………………. 51
T1 …………………………………………………………………………………………………………………………………………. 51

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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