Manitou Work Platforms 200 ATJE S1 ATJ 60 E S1 Service Manual 647818EN-USMG – PDF DOWNLOAD

Description

Manitou Work Platforms 200 ATJE S1 ATJ 60 E S1 Service Manual 647818EN-USMG – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Manitou Work Platforms 200 ATJE S1 ATJ 60 E S1 Service Manual 647818EN-USMG – PDF DOWNLOAD

GENERAL AND SAFETY CHARACTERISTICS:
00.1. FOREWORD:

This chapter deals with general instructions and safety during servicing checks and work. The other instructions and warning texts are indicated in the chapters concerned.

In order to reduce the risk of accidents, please:
• Follow the instructions in the operator’s manual and
the truck servicing instructions.
• > This manual should be found in all trucks.
• Please follow the safety instructions.
• Use the appropriate tools for all work to be carried
out.
• Use original Manitou spare parts.

If these instructions are not followed there is a risk of accidents occurring, the severity of which could go as far as causing death. A person who follows the safety instructions and a wellserviced machine make a safe, effective and profitable combination.

TABLE OF CONTENTS:

Manitou Work Platforms 200 ATJE S1 ATJ 60 E S1 Service Manual 647818EN-USMG – PDF DOWNLOAD

00 GENERAL AND SAFETY CHARACTERISTICS 8
00 1 FOREWORD 8
00 2 WORK DURING THE WARRANTY PERIOD 8
00 3 LIST OF SUPPLIER DOCUMENTATION 8
00 4 SAFETY 9
00 4 1 Maintenance rules 9
00 5 MACHINE SERVICE OPERATIONS 12
00 5 1 Maintenance position 12
00 5 2 Preparation and safety instructions 12
00 6 CHARACTERISTICS AND SPECIFICATIONS 12
00 6 1 Technical Data Sheet (200 ATJE S1-ATJ 60 E S1) 12
00 6 2 Lubricants and fuel 18
00 7 REFERENCE INFORMATION 19
00 7 1 Explanation of symbols 19
00 7 2 List of abbreviations 20
00 7 3 Standard tightening torques 22
00 7 4 Metric – imperial unit conversion 23
10 ENGINES 25
10 1 LOCATION 25
10 1 1 Location of motor components 25
10 2 REMOVAL 26
10 2 1 Secure the boom 26
10 2 2 Remove the pump motor cover 26
10 2 3 Remove the pump motor 26
10 2 4 Remove the cover panel from the chassis 27
10 2 5 Remove the travel motor 27
10 3 REFIT 28
10 3 1 Refit the pump motor 28
10 3 2 Install the translation motor 28
20 TRANSMISSION 29
30 AXLE 30
30 1 LOCATION 30
30 1 1 Location of axle components 31
30 2 CONTROL AND ADJUSTMENT 33
30 2 1 Axle tightening torques (200 ATJE S1) 33
30 2 2 Freewheeling mode 33
30 3 REMOVAL 34
30 3 1 Remove the front axle 34
30 3 2 Remove the rear axle 36
30 4 REFIT 37
30 4 1 Refit the front and rear axles 37
40 BRAKE 38
50 LIFTING STRUCTURE 39
50 1 REMOVAL 39
50 1 1 Remove the telescopic boom cylinder pads 39
50 1 2 Remove the pads from arm 3 39
50 1 3 Remove the pads from the moving tube 39
50 2 REFIT 40
50 2 1 Remove the pads from the moving tube 40
70 HYDRAULICS 42
70 1 FLOW DIAGRAMS AND SCHEMATIC DIAGRAMS 42
70 1 1 Hydraulic diagram (200 ATJE S1 — ATJ 60 E S1) 43
70 2 LOCATION 47
70 2 1 Location of the arms’ hydraulic components 49
70 2 2 Location of chassis hydraulic components 51
70 2 3 Location of hydraulic components in the turntable 53
70 3 CONTROL AND ADJUSTMENT 55
70 3 1 Prerequisite for proportional valve group calibration 55
70 3 2 Proportional valve group calibration 55
70 3 3 Calibration of the turntable valve block 58
70 3 4 Calibration of the elements of the chassis function valve block 59
70 3 5 Compensating and tilting circuit 61
70 4 REMOVAL 63
70 4 1 Remove the hydraulic pump 63
70 4 2 Remove the elements of the proportional valve group 63
70 4 3 Remove the elements of the turntable function valve block 64
70 4 4 Remove the elements of the chassis function valve block 64
70 4 5 Remove the jib cylinder 65
70 4 6 Remove the tilting cylinder 66
70 4 7 Remove the compensating cylinder 67
70 4 8 Remove the cylinder of arms 1/2 68
70 4 9 Remove the lifting cylinder of arm 3 69
70 4 10 Remove the basket rotation cylinder 71
70 4 11 Removal of an equipped valve block 72
70 4 12 Remove a valve from an equipped block 72
70 5 REFIT 73
70 5 1 Refit the hydraulic pump 73
70 5 2 Reinstall the cylinders 73
70 6 SPECIFIC TOOLING 74
70 6 1 Basic manometer kit 74
70 6 2 Digital manometer kit 76
80 ELECTRICITY 77
80 1 CHARACTERISTICS AND SPECIFICATIONS 77
80 1 1 Fuses and relays 77
80 2 FLOW DIAGRAMS AND SCHEMATIC DIAGRAMS 79
80 2 1 Examples of coding on the wiring diagrams 79
80 2 2 Cable marking on an electrical wiring harness 80
80 2 3 Electrical diagrams ATJ E 200 81
80 3 LOCATION 97
80 3 1 Location of electrical control components 99
80 3 2 Location of electrical power components 101
80 3 3 Location of harnesses ATJ E 200 103
80 3 4 Locations of controls, base control panel indicators and wiring 119
80 3 5 Location of controls, indicators of the basket control panel and wiring 125
80 4 REMOVAL 135
80 4 1 Remove the board UC234 from the base control panel 135
80 4 2 Remove board UD22 from the base control panel 136
80 5 TROUBLESHOOTING 137
80 5 1 Fault codes 137
80 6 SPECIFIC TOOLING 142
80 6 1 Breakout boxes 142
85 OPERATOR STATION 143
90 CHASSIS 144
90 1 CONTROL AND ADJUSTMENT 144
90 1 1 Check slewing ring gear play 144
90 2 REMOVAL 145
90 2 1 Remove the counterweight 145
90 3 REFIT 146
90 3 1 Replace the counterweight 146

Customer Support: [email protected]

https://vimeo.com/738131494

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V