Manitou Yanmar V65 Wheel Loader Service Manual – PDF DOWNLOAD

Description

Manitou Yanmar V65 Wheel Loader Service Manual – PDF DOWNLOAD

DESCRIPTION:

Manitou Yanmar V65 Wheel Loader Service Manual – PDF DOWNLOAD

Introduction / user notice :

The individual assemblies of the manufacturer machine program and the functions of and adjustments to the installed units are described in this service manual. The hydraulics and electrics diagrams and sectional representations combined with the operating instructions and spare parts list should make maintenance and repair work easier. Descriptions of work procedures and assembly steps were consciously omitted, because big repairs are generally performed by qualified and experienced workshop personnel, who are masters at this routine work.

• Safety and cleanliness at the workstation is the highest priority when performing repairs. Using tools in perfect condition and generally replacing sealing components during each repair should be a matter of course.
• Provided no special values are specified, screw connections are to be fastened with the usual tightening torques. This service manual has been issued by the customer service department with the aim of jointly improving the servicing of manufacturer machines. The service messages we send out for information can serve as a supplement. We keep this manual up to date with continuous additions.
• This document may be copied and transmitted to third parties neither wholly nor in excerpts without our consent. The division of the main groups can be seen in the table of contents. The accident prevention regulations of the responsible employer’s liability insurance association are to be strictly observed. Attentiveness when performing repairs is the best way of preventing accidents.
• We therefore recommend studying the relevant instructions concerning the intended repair in detail. Maintenance and repair work on machines in the field may only begin once the work equipment has been placed on the ground, the engine is turned off, the machine is secured against rolling away, and the hydraulic system has been relieved of pressure. If repair work is performed by qualified personnel in the workshop, the relevant accident prevention regulations apply here too.

Safety and accident prevention
1 Introductory remarks:

• Read the operating instructions thoroughly and follow the notes on safe operation before starting up the earth-moving machine. National safety regulations – e.g. the Accident Prevention Regulations, “Earth-Moving Machinery” (VBG 40) and “Vehicles” (VBG 12) in the Federal Republic of Germany – must also be complied with when operating the earth-moving machine.
• In addition to the operating instructions, legal regulations governing road safety and accident prevention measures must also be observed. Such requirements could also apply with respect to the handling of hazardous goods or the wearing of personal safety gear, for example. Furthermore, safety requirements governing work in particular locations (tunnels, adits, quarries, pontoons, contaminated areas, etc.) must likewise be observed.

2 Intended use :

The earth-moving machine with standard bucket equipment is intended solely for work which is suitable for the function of the machine and its work attachments. Such work involves loosening, taking up, transporting and dumping soil, rock, or other materials as well as loading these materials on trucks, conveyor belts, or other means of transport, when the transport of the material is normally done by positioning the earth-moving machine.

• The assembly of special work attachments – such as multi-purpose bucket, side-dump bucket, broom, fork lift attachment, etc. – makes corresponding applications possible. Any usage above and beyond that specified here – e.g. the transport of persons or the usage of the lift equipment as a work platform – is regarded as improper use. The supplier cannot be held responsible for any damage resulting from improper use.
• The risk is borne by the user alone. Strict compliance with the operating and maintenance instructions and the performance of maintenance work, as well as adherence to the maintenance intervals is also part of intended use.

TABLE OF CONTENTS:

Manitou Yanmar V65 Wheel Loader Service Manual – PDF DOWNLOAD

V65 - Cover - TL0065_1063 ► XXXX ........................................................................  1
	List of Contents.....................................................................................  2
	01 General...........................................................................................  3
		Introduction / user notice.......................................................................  5
		Safety and accident prevention...................................................................  7
		Symbol and hazard descriptions................................................................... 19
		Tightening torques for pistons or piston nuts.................................................... 25
		Tightening torques for guide bushings............................................................ 26
		Pictograms....................................................................................... 27
		Measuring connections............................................................................ 35
		Units and conversion tables...................................................................... 37
	02 Technical Data.................................................................................... 47
		Technische Daten................................................................................. 49
		Drift values..................................................................................... 57
	03 Diesel Engine..................................................................................... 59
		Operation manual DEUTZ D/TD/TCD2011.............................................................. 61
			Notes........................................................................................ 62
			Foreword..................................................................................... 63
			Contents..................................................................................... 64
			General...................................................................................... 65
			Engine description........................................................................... 67
				Type..................................................................................... 67
				Engine Illustrations..................................................................... 69
				Lubricating oil schematic................................................................ 73
				Fuel schematic........................................................................... 78
				Coolant schematic........................................................................ 79
				Exhaust gas recirculation................................................................ 81
				Electrics/Electronics.................................................................... 83
			Operation.................................................................................... 84
				Ambient conditions....................................................................... 84
				Initial commissioning.................................................................... 85
				Start procedure.......................................................................... 87
				Operation monitoring..................................................................... 88
				Stop procedure........................................................................... 90
			Operating media.............................................................................. 91
				Lubricating oil ......................................................................... 91
				Fuel..................................................................................... 93
				Coolant.................................................................................. 94
			Maintenance.................................................................................. 95
				Maintenance schedule..................................................................... 95
			Care and maintenance work.................................................................... 98
				Lubricating oil system................................................................... 98
				Fuel system..............................................................................100
				Cooling system...........................................................................104
				Engine cleaning..........................................................................106
				Suction system...........................................................................107
				Belt drives..............................................................................111
				Electrical system........................................................................113
			Faults.......................................................................................115
				Fault table..............................................................................115
				Engine management........................................................................120
			Transport and storage........................................................................122
				Transport ...............................................................................122
				Protecting the engine against corrosion..................................................123
			Technical data...............................................................................125
				Engine and setting data..................................................................125
				Tools....................................................................................130
		Workshop manual DEUTZ D/TD/TCD 2011..............................................................135
			Table of contents............................................................................137
				1 Foreword...............................................................................139
				2 General................................................................................143
				3 User notes.............................................................................147
				4 Technical data.........................................................................155
					4.1Testing and setting data..........................................................155
					4.2 Tightening specifications........................................................157
				5 Job card overview......................................................................161
					5.1Sorted alphabetically.............................................................161
					5.2 Sorted numerically...............................................................165
				6 Job cards..............................................................................169
			Checking the compression pressure............................................................171
			Mounting engine on assembly block and demounting.............................................177
			Setting valve clearance......................................................................183
			Removing and installing the rocker arm and rocker arm bracket................................189
			Disassembling, assembling and checking the rocker arm and rocker arm bracket.................193
			Removing and installing cylinder head........................................................199
			Checking piston overhang.....................................................................207
			Removing and installing the crankcase bleeding...............................................213
			Removing and installing the exhaust line.....................................................217
			Removing and install the charge air line.....................................................221
			Removing and installing the turbocharger.....................................................225
			Removing and installing the intake manifold..................................................233
			Removing and installing the exhaust gas return valve.........................................237
			Removing and installing the exhaust gas return pipe..........................................245
			Removing and installing the exhaust gas collection pipe (Exhaust gas recirculationl..........253
			Removing and installing the lifting magnet (Start amount release)............................259
			Renewing the injection lines.................................................................263
			Removing and installing the fuelinjectors....................................................267
			Removing and installing the lifting magnet (charge air pressure-dependent full load stop)....273
			Installing and removing charge air pressure-dependent full load stop.........................277
			Removing and installing fuel pipes...........................................................281
			Removing and installing the fuel filter console..............................................289
			Removing and installing the fuel supply pump.................................................295
			Removing and installing the lubricating oil cooler...........................................301
			Removing and installing the oil filter console...............................................305
			Removing and installing the oil pressure switch..............................................311
			Removing and installing the thermostat (Lubricating oil cooler)..............................315
			Removing and installing the control line.....................................................319
			Removing and installing the coolant pump.....................................................323
			Checking the thermostat (in the removed state)...............................................327
			Removing and installing the thermostat.......................................................331
			Removing and installing the thermostat housing...............................................335
			Removing and installing temperature transmitter..............................................341
			Removing and installing the lifting magnet (Engine shutdown).................................345
			Removing and installing the V-belt pulley....................................................349
			Renew V-belts, check V-belt tension..........................................................353
			Removing and installing the flywheel.........................................................361
			Removing and installing the hydraulic pump...................................................365
			Removing and installing the generator........................................................369
			Removing and installing the starter..........................................................373
			Removing and installing the heating plugs....................................................377
			Removing and installing the glow plug........................................................381
			7 Standard tools.............................................................................385
			8 Special tools .............................................................................393
	04 Hydraulics........................................................................................401
		Hydraulic circuit diagram: Parallel-Kinematic Standard ..........................................403
		Hydraulic circuit diagram:Z-Kinematic Standard...................................................404
		Hydraulic circuit diagram: Parallel-Kinematic – Additional circuit and options...................405
		Hydraulic circuit diagram: Z-Kinematic – Additional circuit and options..........................406
	05 Setting Instructions..............................................................................407
		General setting instructions.....................................................................409
		Hydromatik tightening values.....................................................................411
		Travel hydraulics – setting instructions.........................................................413
		Valve description HDM19WL........................................................................429
		Service- and parking brake.......................................................................431
	06 Functional Description............................................................................445
		Saug - Rücklauffilter............................................................................447
		Vorsteuergerät 4TH6..............................................................................449
	07 Electrics.........................................................................................451
		Kabel- und Stecker Farben........................................................................453
		Verknüpfungen in Elektoschaltplänen lesen........................................................455
		Verknüpfungen am Steuermodul und Display.........................................................456
		Stromlaufplan Blatt 1............................................................................457
		Stromlaufplan Blatt 2............................................................................458
		Stromlaufplan Blatt 3............................................................................459
		Stromlaufplan Blatt 4............................................................................460
		Stromlaufplan Blatt 5............................................................................461
		Stromlaufplan Blatt 6............................................................................462
		Stromlaufplan Blatt 7............................................................................463
		Sicherungs- und Relaisbelegung...................................................................464
	08 Maintenance.......................................................................................465
		Betriebsstoffspezifikation.......................................................................467
		Inspektionsplan..................................................................................471
	09 Operation.........................................................................................475
		Betätigung proportional - 3. Hydrauliksteuerkreis................................................477
	10 Options...........................................................................................481
		Steuerblock - Lastschwingungsdämpfung............................................................483
	11 Repair Instructions...............................................................................485
		Fitting hydraulic screw connections..............................................................487
		Adhesive kit – cab windows.......................................................................499
	12 Diagnosis / Tools.................................................................................501
		Special tools - purchased parts..................................................................503
		Beschreibung der BDE-Software....................................................................511
Home to List of Contents.................................................................................  2

MANITOU YANMAR V65 WHEEL LOADER SERVICE MANUAL – PDF DOWNLOAD:

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