Manitowoc Crane 2535 Operator’s & Safety Handbook Manual PDF

Description

Manitowoc Crane 2535 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane 2535 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 156
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 2535 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

SECTION I
GENERAL
Page
INTRODUCTION 1-1
LIST OF SPECIFICATIONS 1 -3
SECTION II
SAFETY PRECAUTIONS
GENERAL 2-1
TRAVEL OPERATION 2-10
CRANING OPERATION 2-13
JIBS 2-38
WIRE ROPE AND SHEAVES 2-39
CONTROLLED FREE-FALL HOIST 2-44
ELECTRICAL HAZARDS 2-45
PERSONNEL PLATFORMS 2-60
COLD WEATHER OPERATION 2-61
DON’T FORGET 2-62
SECTION Ill
DESCRIPTION
GENERAL 3-1
MAJOR COMPONENTS AND SYSTEMS 3-1
Cab Assembly 3-1
Carrier Frame 3-1
Engine 3-2
fuel Tank 3-2
Drive Train 3-2
Axles , 3-2
Steering System 3-3
Axle Oscillation lockout System 3-3
Air System 3-3
ix
Hydraulic System and Components 3-3
Reservoir 3-3
Pumps 3-3
Directional Control Valves 3-4
Hydraulic Boost Circuit 3-4
Turntable Assembly and Swing Mechanism 3-4
Swing Motor 3-4
Swing Gearbox 3-4
Swing Brake 3-5
Boom Assembly 3-5
Main Hoist 3-5
Outrigger System 3-5
Swivels 3-5
Electrical System 3-6
OPTIONAL SYSTEMS 3-6
Heater 3-6
Rear Axle Lockout Override 3-6
Backup Alarm 3-6
A-Frame Jib 3- 7
Auxiliary Hoist · 3-7
ENGINE CONTROLS AND INDICATORS 3-7
Converter Oil Temperature Gauge 3-7
Engine Oil Pressure Gauge 3-7
Engine Coolant Temperature Gauge 3-10
Voltmeter 3-10
Fuel Quantity Gauge 3-10
Tachometer 3-1 0
Ignition Switch 3-10
Engine Emergency Stop Switch (GMC Only) 3-11
Engine Stop Switch (GMC Only) 3-11
Quick Start Switch 3-11
Foot Throttle Pedal 3-11
Hand Throttle 3-11
Hourmeter 3-12
ACCESSORY CONTROLS AND INDICATORS 3-12
X
Horn Button 3-12
Turn Signal/Four-Way Flasher Switches (Optional) 3-12
Lights Switch (Optional) 3-12
Windshield Wiper Switch 3-12
Heater Switch 3-13
Dash Lamp/Cab Light Switch 3-13
Cab Ventilating Fan 3-13
Air Conditioner Controls (Optional) 3-13
CRANE CONTROLS ANO INDICATORS 3-13
Air Pressure Gauge 3-13
Low Air Pressure Indicator 3-14
Foot Brake Pedal 3-14
Parking Brake Control 3-14
Transmission Selector Control Levers 3-14
Axle Lockout Switch (Optional) 3-14
Axle lockout Override Indicator (Optional) 3-14
Swing Control lever 3-15
Positive Swing Lock Control Handle 3-15
Fly Telescope Control Lever 3-15
Mid Telescope Control Lever 3-15
Outrigger Control Lever 3-15
Outrigger Control Panel 3-1 5
Boom Lift Control Lever 3-16
Main Hoist Control Lever 3-16
Auxiliary Hoist Control Lever (Optional) 3-16
Bubble level Indicator 3-16
Pump Disconnect Handle 3-1 6
SECTION IV
OPERA TJNG PROCEDURES
PRESTARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oir 4-1
Engine Coolant 4-1
Batteries 4-1
Signal and Running Lights 4-1
Foot and Parking Brakes 4-1
Daily Lubrication 4-2
Hydraulic Reservoir and Filter 4-2
Tires 4-2
Wire Rope 4-·2
Hook Block 4-2
Air Cleaner 4-3
ENGINE OPERATION 4-3
Starting Procedure 4-3
Cold Weather Starting 4-4
Shutdown Procedure 4-5
xi
CRANE TRAVEL OPERATION 4-5
Traveling – General 4-5
Moving the Crane · 4-7
Steering 4-8
Traveling – Forward 4-8
Traveling – Reverse 4-9
GENERAL CRANE OPERATION 4-9
Pump Drive 4-9
Control Lever Operation 4-1 0
Preload Check 4-1 0
USING YOUR LOAD CHART 4-11
CRANE FUNCTIONS 4-14
Setting the Outriggers 4-14
Stowing the Outriggers 4-1 5
Swinging the Boom 4-16
Elevating and Lowering the Boom 4-18
Elevating the Boom 4-18
Lowering the Boom 4-18
Emergency Boom Operating Procedures 4-19
Telescoping the Boom 4-20
Extending the Boom 4-20
Retracting the Boom 4-20
Lowering and Raising the Cable 4-21
Lowering the Cable 4-21
Raising the Cable 4-21
Stowing and Parking 4-22
OPTIONAL EQUIPMENT OPERATION 4-22
Hot Water Heater 4-22
Air Conditioner 4-22
SECTION V
OPERATIONAL AIDES
GENERAL 5-1
KRUEGER LMI SYSTEM 6-1
KRUEGER ANTITWO-BLOCK (H) SYSTEM 6-1
KRUEGER HAP AND HLAP SYSTEMS 5-1
CONTROL LEVER LOCKOUT SYSTEM 5-2
SECTION VI
LUBRICATION
GENERAL 6-1
LUBRICANTS 6-1
Hydraulic Oil Recommendations 6-4
Viscosity 6-5
Arctic Conditions (Below O degrees F [-18 degrees CJ) 6-6
Antiwear Additives , 6-6
LUBRICATION POINTS 6-6
WIRE ROPE LUBRICATION 6-14
SECTION VII
SETUP AND INSTALLATION PROCEDURES
GENERAL 7-1
INSTALLING CABLE ON THE HOIST 7-1
CABLE REEVING 7-2
ERECTING AND STOWING THE A-FRAME JIB 7-3
Erecting 7-3
Stowing 7- 7
LIST OF FIGURES
Title Page
Industrial 2535 1-2
Cab Controls and Indicators 3-8
Tire Inflation Chart 4-2
Terms to Know 4-11
Lubrication Chart 6-8
Wire Rope lubrication 6-15
Jib Erection and Stowage 7-4

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