Manitowoc Crane 8500-1 Operator Manual SN 8500Ref – PDF DOWNLOAD

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Manitowoc Crane 8500-1 Operator Manual SN 8500Ref – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane 8500-1 Operator Manual SN 8500Ref – PDF DOWNLOAD

Language : English
Pages : 688
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane 8500-1 Operator Manual SN 8500Ref – PDF DOWNLOAD

IMPORTANT INFORMATION 3
1 SAFETY 3
2 OPERATION 3
3 LOAD SAFETY DEVICE 4
4 ASSEMBLY/DISASSEMBLY OF MAIN MACHINERY 4
5 ASSEMBLY/DISASSEMBLY OF CRANE ATTACHMENT 5
6 WIRE ROPE 6
7 MAINTENANCE 6
8 REFERENCE MATERIALS 7
IMPORTANT INFORMATION 9
1 SAFETY 13
1 1 SAFETY INFORMATION 13
1 2 EXPLANATION OF WARNING LABELS IN THE MACHINE 14
1 2 1 HANDLING OF WARNING LABELS IN THE MACHINE 14
1 2 2 LABEL LAYOUT 15
1 3 SAFE OPERATING PRACTICES FOR MOBILE CRANES 32
1 4 SAFETY AT INSPECTION AND MAINTENANCE WORK 56
1 5 SAFETY DURING ASSEMBLY AND DISASSEMBLY WORK 59
1 6 CAUTIONS IN HANDLING OIL AND PAINT 60
1 7 SAFETY EQUIPMENT (OPTION) 62
2 OPERATION 63
2 1 TERMINOLOGY OF MACHINE EACH PART 63
2 1 1 CRANE 63
2 2 LOCATIONS AND TERMS OF OPERATING CONTROLS 64
2 2 1 HANDING LEVER AND PEDAL 65
2 2 2 OPERATING SWITCHES 72
2 2 3 VARIOUS SETTING OF MONITOR 100
2 2 4 WIND SPEED SENSOR INSTALLATION (OPTION) 111
2 2 5 AIR CONDITIONER 112
2 2 6 AM/FM RADIO 119
2 2 7 1WAY CALL (TRANSMITTER) 127
2 2 8 CAMERA MONITOR (OPTION) 128
2 3 CRANE OPERATION 131
2 3 1 ADJUSTING THE OPERATOR’S SEAT 131
2 3 2 GETTING ON OR OFF TO THE OPERATOR SEAT 133
2 3 3 STARTING AND STOPPING THE ENGINE 134
2 3 4 AUTO IDLE STOP FUNCTION 148
2 3 5 FUNCTION LOCK LEVER 151
2 3 6 PROPELLING OPERATION 152
2 3 7 SWINGING OPERATION 155
2 3 8 BOOM RAISING/LOWERING OPERATION 159
2 3 9 HOOK RAISING/LOWERING OPERATION 162
2 4 FREE FALL OPERATION (OPTION) 170
2 5 CLAMSHELL OPERATION 176
2 5 1 PREPARATION WORK 177
2 5 2 CLAMSHELL WORK 182
2 6 HANDLING OF HYDRAULIC TAGLINE (OPTION) 183
2 7 HANDLING OF VIBRO HAMMER 186
2 8 OPERATION IN WEATHER CHANGE AND SPECIAL CIRCUMSTANCE 189
2 8 1 CAUTION AGAINST WIND 189
2 8 2 CAUTION AGAINST ELECTRIC SHOCK 199
2 8 3 CAUTION AGAINST RADIO WAVE INTERFERENCE 202
2 8 4 CAUTION AGAINST LIGHTNING 203
2 8 5 COUNTERMEASURE AGAINST EARTHQUAKE 204
3 LOAD SAFETY DEVICE 205
3 1 ARRANGEMENT OF EQUIPMENTS 209
3 2 TYPE AND FUNCTIONS OF EQUIPMENTS 213
3 3 CONNECTING PROCEDURE OF WIRING 222
3 3 1 CRANE ATTACHMENT 222
3 4 FUNCTION OF MONITOR 229
3 5 OPERATING PROCEDURE OF MONITOR 230
3 5 1 SETTING OF CRANE CONFIGURATION 236
3 5 2 SELECTION OF MAIN LIFTING / AUXILIARY LIFTING 248
3 5 3 SETTING OF WORK AREA LIMIT VALUE 249
3 6 SWING LIMITATION DEVICE (OPTION) 255
3 7 FUNCTION OF GROUND INCLINE INDICATOR (OPTION) 266
3 8 LOAD HISTORY 268
3 9 ALARMING AND AUTO-STOP 269
3 9 1 CONTENT OF ALARMING AND AUTO-STOP 269
3 9 2 CONTENT OF AUTO-STOP 270
3 9 3 RELEASING AUTO-STOP 272
3 10 INSPECTION 278
3 10 1 INSPECTION PROCEDURE WHEN BOOM IS RAISED AFTER ATTACHMENT ASSEMBLY WORK IS COMPLETED 278
3 11 CAUTIONS IN HANDLING LOAD SAFETY DEVICE 283
3 12 ABNORMALITY INDICATION AND ITS ACTION 284
3 13 MESSAGE TABLE 293
3 14 CHECKING PROCEDURE OF LOAD SAFETY DEVICE 299
3 10 2 INSPECTION AFTER ERECTING ATTACHMENT 280
4 ASSEMBLY/DISASSEMBLY OF MAIN MACHINERY 301
4 1 SWING AND PROPEL STABILITY 301
4 2 ASSEMBLY OF MAIN MACHINERY 303
4 2 1 UNLOADING MAIN MACHINERY FROM TRAILER 307
4 2 2 EXTENDING/RETRACTING THE CRAWLERS 308
4 2 3 CAB STEP EXTENSION 313
4 2 4 RAISING GANTRY 314
4 2 5 INSTALLING THE BOOM TIP 318
4 2 6 INSTALLATION OF THE BASIC GUY LINE 320
4 2 7 FRONT DRUM WIRE ROPE REEVING 322
4 2 8 CARBODY WEIGHT INSTALLATION (USING SELF REMOVAL DEVICE) 327
4 2 9 ASSEMBLING THE COUNTERWEIGHTS (USING SELF REMOVAL DEVICE) 348
4 2 10 SETTING THE COUNTERWEIGHT LINK 358
4 2 11 INSTALLATION OF COUNTERWEIGHTS TO MACHINE 359
4 3 DISASSEMBLY OF MAIN MACHINERY 368
4 3 1 REMOVE THE COUNTERWEIGHTS FROM THE MACHINE (USING SELF REMOVAL DEVICE) 370
4 3 2 DISASSEMBLY OF THE COUNTERWEIGHT (USING SELF REMOVAL DEVICE) 376
4 3 3 CARBODY WEIGHT REMOVAL (USING SELF REMOVAL DEVICE) 383
4 3 4 REMOVING THE BOOM GUY LINE 402
4 3 5 DISASSEMBLING THE BOOM 404
4 3 6 LOWERING THE GANTRY 406
4 3 7 WINDING UP OF BOOM HOIST ROPE 410
4 3 8 STOWING CAB STEP 411
4 3 9 RETRACTING CRAWLER 412
4 3 10 MAIN MACHINERY LOADING INTO TRAILER 417
4 4 TRANSPORTATION 419
4 5 INSTALLATION/REMOVAL OF BOOM BASE 420
4 5 1 BOOM BASE INSTALLATION 420
4 5 2 BACKSTOP INSTALLATION 422
4 5 3 UPPER SPREADER INSTALLATION 423
4 5 4 REEVING BOOM HOIST WIRE ROPE 424
4 5 5 UPPER SPREADER REMOVAL 427
4 5 6 BACKSTOP REMOVAL 428
4 5 7 REMOVAL OF BOOM BASE 429
4 6 CARBODY WEIGHT INSTALLATION (WHEN USING ASSISTING CRANE) 431
4 6 1 CARBODY WEIGHT INSTALLATION 431
4 6 2 CARBODY WEIGHT REMOVAL 436
5 ASSEMBLY/DISASSEMBLY OF CRANE ATTACHMENT 439
5 1 ASSEMBLING THE ATTACHMENT 442
5 1 1 ARRANGEMENT OF BOOM/JIB/GUY LINE 443
5 1 2 INSTALLING THE BOOM TIP 451
5 1 3 INSTALLATION OF THE BASIC GUY LINE 453
5 1 4 CONNECTING THE BOOM INSERT 455
5 1 5 INSTALLING THE CABLE ROLLERS 467
5 1 6 CONNECTING THE BOOM GUY LINES 468
5 1 7 CAUTION FOR CANTILEVER 470
5 1 8 FRONT DRUM WIRE ROPE REEVING 472
5 1 9 ASSEMBLING THE JIB 476
5 1 10 REEVING OF REAR DRUM WIRE ROPE 481
5 1 11 INSTALLING THE AUXILIARY SHEAVE 484
5 1 12 REEVING THE REAR DRUM WIRE ROPE TO THE AUXILIARY SHEAVE 485
5 1 13 PERFORMANCE CHECK OF EACH LIMIT SWITCH 487
5 2 ERECTING THE ATTACHMENT 488
5 2 1 CONFIRMATION BEFORE ERECTING THE ATTACHMENT 488
5 2 2 ERECTING THE ATTACHMENT 489
5 3 LOWERING THE ATTACHMENT 493
5 3 1 LOWERING THE ATTACHMENT 494
5 4 DISASSEMBLING THE ATTACHMENT 495
5 4 1 TREATMENT OF OVERHOIST LIMIT SWITCH WIRING 495
5 4 2 WINDING UP THE FRONT/REAR DRUM WIRE ROPES 498
5 4 3 DISASSEMBLING THE JIB 500
5 4 4 REMOVING THE AUXILIARY SHEAVE 503
5 4 5 REMOVING THE BOOM GUY LINE 504
5 4 6 REMOVING THE CABLE ROLLER 506
5 4 7 DISASSEMBLING THE BOOM 507
5 5 CAUTION WHEN TRANSPORTING BOOM 511
6 WIRE ROPE 513
6 1 HANDLING OF WIRE ROPE 513
6 1 1 SPECIFICATION OF WIRE ROPE 514
6 1 2 WIRE ROPE LENGTH 517
6 1 3 CAUTIONS IN HANDLING WIRE ROPE 519
6 1 4 WINDING WIRE ROPE TO THE DRUM 520
6 1 5 WINDING PROCEDURE OF WIRE ROPE TO DRUM 521
6 1 6 CORRECTING METHOD OF ENTANGLED WIRE ROPE 525
6 1 7 ROPE SOCKET INSTALLATION 528
6 1 8 REPLACEMENT STANDARDS FOR WIRE ROPE 530
7 MAINTENANCE 535
7 1 INSPECTION INTERVAL 544
7 1 1 INSPECTION POINT 544
7 1 2 GREASING (WATER SUPPLY) POINT 546
7 2 INSPECTION 548
7 2 1 INSPECTION OF UPPER MACHINERY 548
7 2 2 INSPECTION OF LOWER MACHINERY 554
7 2 3 INSPECTION OF ATTACHMENT 556
7 2 4 INSPECTION METHOD OF EACH POINT 558
7 3 OIL/GREASE SUPPLY AND WATER SUPPLY 582
7 3 1 UPPER LUBRICATION (INCL WATER SUPPLY) 586
7 3 2 LOWER LUBRICATION 588
7 3 3 ATTACHMENT LUBRICATION 590
7 3 4 INSPECTION, GREASING (WATER SUPPLY) ON EACH POINT 592
7 4 CLEANING/WASHING/CHANGING FILTER ELEMENT AND STRAINER 610
7 5 BATTERY INSPECTION 628
7 6 LOCATION AND USE OF FUSE 632
7 7 OPERATION UNDER SEVERE CONDITIONS 634
7 8 HANDLING OF DIESEL PARTICULATE FILTER 636
7 9 MACHINE STORAGE 639
7 10 TIGHTENING TORQUE VALUES 640
7 11 PERIODICAL REPLACING SECURITY PARTS 643
7 12 ADJUSTMENT 646
7 12 1 ADJUSTMENT OF FRONT, REAR, THIRD DRUM LOCKS 646
7 12 2 ADJUSTMENT OF BOOM DRUM LOCK 647
7 12 3 CRAWLER SHOES ADJUSTMENT 648
7 13 CONSUMABLE PARTS LIST 649
7 14 MEASURES REQUIRED FOR FRONT, REAR WINCH MONITORING 654
7 14 1 THEORETICAL SERVICE LIFE 654
7 14 2 USED PROPORTION OF THEORETICAL SERVICE LIFE 656
7 14 3 EXAMPLE 661
8 REFERENCE MATERIALS 663
8 1 SPECIFICATION 663
8 1 1 CRANE OUTER DIMENSION 664
8 1 2 CRANE SPECIFICATION, PERFORMANCE 665
8 1 3 CRANE WORKING RANGES 666
8 2 DIMENSION, WEIGHT OF EACH COMPONENT 669
8 2 1 MAIN MACHINERY 669
8 2 2 COUNTERWEIGHT 670
8 2 3 ATTACHMENT 672
8 3 CLAMSHELL RATED LOADS (OPTION) 675
8 4 SWING AND PROPEL STABILITY 678
8 5 PROPEL ALLOWABLE SLOPE ANGLE 680
8 5 1 CRANE ATTACHMENT INSTALLED: BOOM INSERT CONFIGURATION 680
8 6 LOW GANTRY POSITION 686
8 7 SAFETY DEVICE LIST (OPTION) 687

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