Manitowoc Crane 8500E-1 Operator Manual SN 8500ERef – PDF DOWNLOAD

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Manitowoc Crane 8500E-1 Operator Manual SN 8500ERef – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane 8500E-1 Operator Manual SN 8500ERef – PDF DOWNLOAD

Language : English
Pages : 702
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane 8500E-1 Operator Manual SN 8500ERef – PDF DOWNLOAD

IMPORTANT INFORMATION 3
1 SAFETY 3
2 OPERATION 3
3 LOAD SAFETY DEVICE 4
4 ASSEMBLY/DISASSEMBLY OF MAIN MACHINERY 4
5 ASSEMBLY/DISASSEMBLY OF CRANE ATTACHMENT 6
6 WIRE ROPE 6
7 MAINTENANCE 7
8 REFERENCE MATERIALS 7
IMPORTANT INFORMATION 9
1 SAFETY 13
1 1 SAFETY INFORMATION 13
1 2 EXPLANATION OF WARNING LABELS IN THE MACHINE 14
1 2 1 HANDLING OF WARNING LABELS IN THE MACHINE 14
1 2 2 LABEL LAYOUT 15
1 3 SAFE OPERATING PRACTICES FOR MOBILE CRANES 32
1 4 SAFETY AT INSPECTION AND MAINTENANCE WORK 56
1 5 SAFETY DURING ASSEMBLY AND DISASSEMBLY WORK 59
1 6 CAUTIONS IN HANDLING OIL AND PAINT 60
1 7 SAFETY EQUIPMENT (OPTION) 62
2 OPERATION 63
2 1 TERMINOLOGY OF MACHINE EACH PART 63
2 1 1 CRANE 63
2 2 LOCATIONS AND TERMS OF OPERATING CONTROLS 64
2 2 1 HANDING LEVER AND PEDAL 65
2 2 2 OPERATING SWITCHES 72
2 2 3 VARIOUS SETTING OF MONITOR 101
2 2 4 WIND SPEED SENSOR INSTALLATION (OPTION) 111
2 2 5 AIR CONDITIONER 113
2 2 6 AM/FM RADIO 120
2 2 7 1WAY CALL (TRANSMITTER) 128
2 2 8 CAMERA MONITOR (OPTION) 129
2 3 CRANE OPERATION 132
2 3 1 ADJUSTING THE OPERATOR’S SEAT 132
2 3 2 GETTING ON OR OFF TO THE OPERATOR SEAT 134
2 3 3 STARTING AND STOPPING THE ENGINE 135
2 3 4 AUTO IDLE STOP FUNCTION 149
2 3 5 FUNCTION LOCK LEVER 152
2 3 6 PROPELLING OPERATION 153
2 3 7 SWINGING OPERATION 156
2 3 8 BOOM RAISING/LOWERING OPERATION 159
2 3 9 HOOK RAISING/LOWERING OPERATION 162
2 4 FREE FALL OPERATION (OPTION) 170
2 5 CLAMSHELL OPERATION 176
2 5 1 PREPARATION WORK 177
2 5 2 CLAMSHELL WORK 182
2 6 HANDLING OF HYDRAULIC TAGLINE (OPTION) 183
2 7 HANDLING OF VIBRO HAMMER 186
2 8 OPERATION IN WEATHER CHANGE AND SPECIAL CIRCUMSTANCE 189
2 8 1 CAUTION AGAINST WIND 189
2 8 2 CAUTION AGAINST ELECTRIC SHOCK 200
2 8 3 CAUTION AGAINST RADIO WAVE INTERFERENCE 203
2 8 4 CAUTION AGAINST LIGHTNING 204
2 8 5 COUNTERMEASURE AGAINST EARTHQUAKE 205
3 LOAD SAFETY DEVICE 207
3 1 ARRANGEMENT OF EQUIPMENTS 211
3 2 TYPE AND FUNCTIONS OF EQUIPMENTS 215
3 3 CONNECTING PROCEDURE OF WIRING 224
3 3 1 CRANE ATTACHMENT 224
3 4 FUNCTION OF MONITOR 231
3 5 OPERATING PROCEDURE OF MONITOR 232
3 5 1 SETTING OF CRANE CONFIGURATION 238
3 5 2 SELECTION OF MAIN LIFTING / AUXILIARY LIFTING 250
3 5 3 SETTING OF WORK AREA LIMIT VALUE 251
3 6 SWING LIMITATION DEVICE (OPTION) 257
3 7 FUNCTION OF GROUND INCLINE INDICATOR (OPTION) 268
3 8 LOAD HISTORY 270
3 9 ALARMING AND AUTO-STOP 271
3 9 1 CONTENT OF ALARMING AND AUTO-STOP 271
3 9 2 CONTENT OF AUTO-STOP 272
3 9 3 RELEASING AUTO-STOP 274
3 10 INSPECTION 280
3 10 1 INSPECTION PROCEDURE WHEN BOOM IS RAISED AFTER ATTACHMENT ASSEMBLY WORK IS COMPLETED 280
3 11 CAUTIONS IN HANDLING LOAD SAFETY DEVICE 285
3 12 ABNORMALITY INDICATION AND ITS ACTION 286
3 13 MESSAGE TABLE 295
3 14 CHECKING PROCEDURE OF LOAD SAFETY DEVICE 301
3 10 2 INSPECTION AFTER ERECTING ATTACHMENT 282
4 ASSEMBLY/DISASSEMBLY OF MAIN MACHINERY 303
4 1 SWING AND PROPEL STABILITY 303
4 2 ASSEMBLY OF MAIN MACHINERY 305
4 2 1 UNLOADING MAIN MACHINERY FROM TRAILER 309
4 2 2 EXTENDING/RETRACTING THE CRAWLERS 310
4 2 3 CAB STEP EXTENSION 315
4 2 4 RAISING GANTRY 316
4 2 5 INSTALLING THE BOOM TIP 320
4 2 6 INSTALLATION OF THE BASIC GUY LINE 322
4 2 7 FRONT DRUM WIRE ROPE REEVING 324
4 2 8 CARBODY WEIGHT INSTALLATION (USING SELF REMOVAL DEVICE) 328
4 2 9 COUNTERWEIGHT INSTALLATION (STANDARD TYPE) 349
4 3 DISASSEMBLY OF MAIN MACHINERY 355
4 3 1 COUNTERWEIGHT REMOVAL (STANDARD TYPE) 357
4 3 2 CARBODY WEIGHT REMOVAL (USING SELF REMOVAL DEVICE) 360
4 3 3 REMOVING THE BOOM GUY LINE 379
4 3 4 DISASSEMBLING THE BOOM 381
4 3 5 LOWERING THE GANTRY 383
4 3 6 WINDING UP OF BOOM HOIST ROPE 387
4 3 7 STOWING CAB STEP 388
4 3 8 RETRACTING CRAWLER 389
4 3 9 MAIN MACHINERY LOADING INTO TRAILER 394
4 4 TRANSPORTATION 396
4 5 INSTALLATION/REMOVAL OF BOOM BASE 397
4 5 1 BOOM BASE INSTALLATION 397
4 5 2 BACKSTOP INSTALLATION 399
4 5 3 UPPER SPREADER INSTALLATION 400
4 5 4 REEVING BOOM HOIST WIRE ROPE 401
4 5 5 UPPER SPREADER REMOVAL 404
4 5 6 BACKSTOP REMOVAL 405
4 5 7 REMOVAL OF BOOM BASE 406
4 6 CARBODY WEIGHT INSTALLATION (WHEN USING ASSISTING CRANE) 408
4 6 1 CARBODY WEIGHT INSTALLATION 408
4 6 2 CARBODY WEIGHT REMOVAL 413
4 7 ASSEMBLY/DISASSEMBLY THE COUNTERWEIGHT (USING SELF REMOVAL DEVICE (OPTION)) 416
4 7 1 ASSEMBLING THE COUNTERWEIGHTS 416
4 7 2 SETTING THE COUNTERWEIGHT LINK 426
4 7 3 INSTALLATION OF COUNTERWEIGHTS TO MACHINE 427
4 7 4 REMOVE THE COUNTERWEIGHTS FROM THE MACHINE 436
4 7 5 DISASSEMBLY OF THE COUNTERWEIGHT 442
5 ASSEMBLY/DISASSEMBLY OF CRANE ATTACHMENT 449
5 1 ASSEMBLING THE ATTACHMENT 451
5 1 1 ARRANGEMENT OF BOOM/JIB/GUY LINE 452
5 1 2 INSTALLING THE BOOM TIP 460
5 1 3 INSTALLATION OF THE BASIC GUY LINE 462
5 1 4 CONNECTING THE BOOM INSERT 464
5 1 5 INSTALLING THE CABLE ROLLERS 476
5 1 6 CONNECTING THE BOOM GUY LINES 477
5 1 7 CAUTION FOR CANTILEVER 479
5 1 8 FRONT DRUM WIRE ROPE REEVING 481
5 1 9 ASSEMBLING THE JIB 485
5 1 10 REEVING OF REAR DRUM WIRE ROPE 490
5 1 11 INSTALLING THE AUXILIARY SHEAVE 493
5 1 12 REEVING THE REAR DRUM WIRE ROPE TO THE AUXILIARY SHEAVE 494
5 1 13 PERFORMANCE CHECK OF EACH LIMIT SWITCH 496
5 2 ERECTING THE ATTACHMENT 497
5 2 1 CONFIRMATION BEFORE ERECTING THE ATTACHMENT 497
5 2 2 ERECTING THE ATTACHMENT 498
5 3 LOWERING THE ATTACHMENT 502
5 3 1 LOWERING THE ATTACHMENT 503
5 4 DISASSEMBLING THE ATTACHMENT 504
5 4 1 TREATMENT OF OVERHOIST LIMIT SWITCH WIRING 504
5 4 2 WINDING UP THE FRONT/REAR DRUM WIRE ROPES 507
5 4 3 DISASSEMBLING THE JIB 509
5 4 4 REMOVING THE AUXILIARY SHEAVE 513
5 4 5 REMOVING THE BOOM GUY LINE 514
5 4 6 REMOVING THE CABLE ROLLER 516
5 4 7 DISASSEMBLING THE BOOM 517
5 5 CAUTION WHEN TRANSPORTING BOOM 521
6 WIRE ROPE 523
6 1 HANDLING OF WIRE ROPE 523
6 1 1 SPECIFICATION OF WIRE ROPE 524
6 1 2 WIRE ROPE LENGTH 527
6 1 3 CAUTIONS IN HANDLING WIRE ROPE 529
6 1 4 WINDING WIRE ROPE TO THE DRUM 530
6 1 5 WINDING PROCEDURE OF WIRE ROPE TO DRUM 531
6 1 6 CORRECTING METHOD OF ENTANGLED WIRE ROPE 535
6 1 7 ROPE SOCKET INSTALLATION 538
6 1 8 REPLACEMENT STANDARDS FOR WIRE ROPE 540
7 MAINTENANCE 545
7 1 INSPECTION INTERVAL 554
7 1 1 INSPECTION POINT 554
7 1 2 GREASING (WATER SUPPLY) POINT 556
7 2 INSPECTION 558
7 2 1 INSPECTION OF UPPER MACHINERY 558
7 2 2 INSPECTION OF LOWER MACHINERY 564
7 2 3 INSPECTION OF ATTACHMENT 566
7 2 4 INSPECTION METHOD OF EACH POINT 568
7 3 OIL/GREASE SUPPLY AND WATER SUPPLY 592
7 3 1 UPPER LUBRICATION (INCL WATER SUPPLY) 596
7 3 2 LOWER LUBRICATION 598
7 3 3 ATTACHMENT LUBRICATION 600
7 3 4 INSPECTION, GREASING (WATER SUPPLY) ON EACH POINT 602
7 4 CLEANING/WASHING/CHANGING FILTER ELEMENT AND STRAINER 620
7 5 BATTERY INSPECTION 638
7 6 LOCATION AND USE OF FUSE 642
7 7 OPERATION UNDER SEVERE CONDITIONS 644
7 8 HANDLING OF DIESEL PARTICULATE FILTER 646
7 9 MACHINE STORAGE 649
7 10 TIGHTENING TORQUE VALUES 650
7 11 PERIODICAL REPLACING SECURITY PARTS 653
7 12 ADJUSTMENT 656
7 12 1 ADJUSTMENT OF FRONT, REAR, THIRD DRUM LOCKS 656
7 12 2 ADJUSTMENT OF BOOM DRUM LOCK 657
7 12 3 CRAWLER SHOES ADJUSTMENT 658
7 12 4 HANDLING OF WIRE ROPE OVER-UNWINDING PREVENTIVE DEVICE (OPTION) 659
7 13 CONSUMABLE PARTS LIST 660
7 14 MEASURES REQUIRED FOR FRONT, REAR WINCH MONITORING 666
7 14 1 THEORETICAL SERVICE LIFE 666
7 14 2 USED PROPORTION OF THEORETICAL SERVICE LIFE 668
7 14 3 EXAMPLE 673
8 REFERENCE MATERIALS 675
8 1 SPECIFICATION 675
8 1 1 CRANE OUTER DIMENSION 676
8 1 2 CRANE SPECIFICATION, PERFORMANCE 678
8 1 3 CRANE WORKING RANGES 679
8 2 DIMENSION, WEIGHT OF EACH COMPONENT 682
8 2 1 MAIN MACHINERY 682
8 2 2 COUNTERWEIGHT 683
8 2 3 COUNTERWEIGHT WITH SELF-REMOVABLE DEVICE (OPTION) 684
8 2 4 ATTACHMENT 685
8 3 CLAMSHELL RATED LOADS (OPTION) 689
8 4 SWING AND PROPEL STABILITY 692
8 5 PROPEL ALLOWABLE SLOPE ANGLE 694
8 5 1 CRANE ATTACHMENT INSTALLED: BOOM INSERT CONFIGURATION 694
8 6 LOW GANTRY POSITION 700
8 7 SAFETY DEVICE LIST (OPTION) 701

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