Manitowoc Crane 999 Parts Manual SN 9991402 – PDF DOWNLOAD

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Manitowoc Crane 999 Parts Manual SN 9991402 – PDF DOWNLOAD

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Manitowoc Crane 999 Parts Manual SN 9991402 – PDF DOWNLOAD

Language : English
Pages : 1045
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991402 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 SWING DRIVE 7
4651089 INPUT ADAPTOR ASSY 11
A032950 BRAKE ASSEMBLY (NEGATIVE – RB 13
4650976 KIT, BRAKE STACK AND SEAL 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM, SWING AND TRAVEL 29
81039109 PLATE CRANE ID – SG NO DWG
1963811 MAST ASSEMBLY 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST ASSEMBLY 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BUSHING 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT W/290037 BUSHING 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
810073550 PARTS BOX NO DWG
1 80087245 DECAL INSTL-999 67
80085115 DECAL INSTL-999 CAB 69
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
II
80102744 PLATE CRANE ID MFG IN SG NO DWG
80085116 DECAL INSTL-999 CBODY/CRAWLER 71
80085117 DECAL INSTL-999 CWT 73
80085118 DECAL INSTL-999 BOOM 75
80085119 DECAL INSTL-999 UPPER 77
2 1955286 OPERATORS CAB INSTALLATION 79
1788551 HORN ASSY 81
1788712 FLOOR MAT 83
2 80086006 DECAL INSTL-999 NOMEN-WHITE 85
3 195528Y CAB ASSY W/CUMMINS ENGINE 87
195528H CAB OPERATORS W/CUMMINS ENGINE 89
1955482 CAB 93
80116529 CONSOLE OVERHEAD ASSY 97
81032912 CONSOLE CONTROL ASSY 99
1955251 RIGHT SIDE CONTROL CONSOLE 101
6726640 SWITCH 103
6726660 SWITCH 105
6726660 SWITCH 107
1955261 LEFT SIDE CONTROL CONSOLE 109
6727640 CONTROL HANDLE 111
6726680 SWITCH 113
6726690 SWITCH 115
6726690 SWITCH 117
810163431 CONSOLE RCI/RCL ASSY 119
80116528 CONSOLE FRONT ASSY 121
84023474 DISPLAY DRUM DIR INDICATOR 125
81032911 ESI, CAB 127
810116150 SEAT 129
81042625 HVAC ASSY CAB 131
80120069 HVAC INSIDE CAB PARTS 133
80120073 HVAC PEDESTAL 135
A002620 DUCT AIR 137
81016758 ENGINE THROTTLE CONTROL 139
3 80073538 STD CAB COMPONENTS INSTALL 141
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
III
195602F ESI ROTATING BED 145
1960082 ALARM, SWING AND TRAVEL-STAND 147
5 0222055 STANDARD TOOLS 149
6 0222062 CORROSION PREVENTATIVE SPRAY 151
8 1794741 WINDOW COVERS 153
10 80089283 DECAL INSTL-CRANESTAR 155
12 80089348 DECAL INSTL-MAIN PARTS BOXES 157
33 80088724 DECAL INSTL-999-260′ NO 82 BM 159
80089501 DECAL INSTL-INSERT-DOM SHIP 161
1478529 DECAL-BM HAZARD NO DWG
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 165
1762861 PINPULLER ASSY, BOOM HINGE 167
3856070 CYLINDER 169
1766412 DOWEL NO DWG
1952921 BOOM HOIST ASSEMBLY 173
4652110 GEARBOX, PLANETARY 177
2721510 BRAKE ASSEMBLY (COMPLETE) 179
4652115 KIT, GEARBOX SEAL 183
2721515 KIT, BRAKE SEAL 185
5364940 MOTOR HYD 189
5364694 KIT, EQ CONTROL 193
5364554 KIT, PCOR REPAIR 195
1954151 SWING DRIVE ASSEMBLY 197
1955531 CAB REAR SUPPORT ASSEMBLY 199
1956141 RATCHET AND PAWL-FRONT DRUM 201
1957654 LEVER 203
1957664 PAWL W/289823 BUSHING 205
3855980 CYLINDER, HYDRAULIC 207
1956151 RATCHET AND PAWL-REAR DRUM 209
1955454 LEVER 211
1955474 PAWL 213
3855980 CYLINDER, HYDRAULIC 215
1956161 RATCHET AND PAWL-BOOM HOIST 217
1957674 LEVER 219
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
IV
3855980 CYLINDER, HYDRAULIC 221
1957391 CAB MOUNTING ASSEMBLY 225
1962182 PLATFORM ASSY 227
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
810094013 ENCLOSURE 229
810144811 ENCLOSURE, ENGINE COVER 231
A116648 ENCLOSURE ASSY 235
4113740 CAP END RIGHT SIDE FRONT 237
4113880 DOOR LARGE RIGHT SIDE 241
4113750 DOOR LARGE FRONT LEFT SIDE FR 245
4113760 DOOR LARGE LEFT SIDE REAR ENCL 249
4113800 CAP END LS FRONT 251
4113810 CAP END LS REAR ENCLOSURE ASSY 253
810230990 ENCLOSURE, RADIATOR 255
4113770 DOOR PANEL ASSY 257
810144842 ENCLOSURE, COOLER SURROUND 259
810297251 ENGINE INSTALL QSL9 T4F 380HP 261
810297271 ENGINE INSTALLATION 265
81041227 CLUTCH RELEASE POWERED 12V 269
A097351 CLUTCH ASSEMBLY W/HOUSING 273
810155850 CLUTCH 275
810297341 AIR CLEANER INSTL 277
810297361 EXHAUST ASSY 281
810297371 COOLER ASSY 285
810156762 COOLER SUBASSY SHROUD 289
810217830 COOLER ASSY QSL9 T4F 293
810118760 MOTOR HYDR PISTON FIXED 295
90022127 MOTOR COMPONENTS 297
90022144 ROTARY GROUP 299
810297381 BATTERY ASSY CUMMINS QSL9 T4F 303
810297391 EXHAUST ASSY DEF-COOLANT INSTL 307
80086497 PUMP. DEF SUPPLY MODULE 12V 311
810219310 MANIFOLD ASSY 313
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
V
810297401 FUEL CIRCUIT 315
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 323
810178838 CONTROLLER 327
81033341 JUNCTION BOX ASSY AFTERTREAT 331
810329591 AIR COND & HEAT ASSY QSL9 T4F 335
A103211 TANK FUEL ASSY 337
A104282 TANK FUEL ASSY 155 GA 339
810182880 FUEL TANK FILLER ASSY 341
A104292 TANK FUEL ASSY 35 GAL 343
A105101 PLATFORM ASSY 345
67 80090259 DECAL INSTL-BOOM DISASSEMBLY 347
1478529 DECAL-BM HAZARD NO DWG
69 80090647 DECAL INSTL-LIMIT & LOAD IND 349
80 1956881 COUNTERWEIGHT ASSEMBLY 353
1954371 PIN PULLER ASSY, CWT 355
3856480 CYLINDER ASSEMBLY 357
81 1956884 COUNTERWEIGHTS 359
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 361
16 810193071 PIPING HYD ASSY. AUX DRUM 365
3754390 COUPLER 369
3754400 NIPPLE ASSEMBLY 371
3759409 COUPLER ASSEMBLY 373
3759419 NIPPLE ASSEMBLY 375
4272789 FILTER HEAD 377
28 810140319 PIPING HYDR ASSY 379
30 1963815 LINKS AND SUPPORTS ON MAST 381
58 1961524 NON-FREEFALL FRONT/REAR 383
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 385
60 1956026 LESS FREEFALL DRUMS 389
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 391
A155610 DRIVE PLANETARY 395
9049109673 UNIT, EXPANDER 397
A189070 KIT, BREATHER 399
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
VI
9527200061 KIT, GEARBOX SEAL 401
9527200052 BRAKE STACK & SEAL KIT 403
74 A188535 INSTALLATION–FRONT DRUM 405
75 A188532 DRUM SHAFT ASSY 407
A155610 DRIVE PLANETARY 411
9049109673 UNIT, EXPANDER 413
A189070 KIT, BREATHER 415
9527200061 KIT, GEARBOX SEAL 417
9527200052 BRAKE STACK & SEAL KIT 419
76 A188536 INSTALLATION–REAR DRUM 421
76 1963816 WIRE ROPE 423
77 1954598 OPERATING WIRE ROPE-LOAD LINE 425
78 1954599 OPERATING WIRE ROPE-WHIP LINE 427
89 1961523 HYD. PIPING, AUX DRUM PREP. 429
CONTROLS, ELECTRICAL
9 810329110 ESI MANITOWOC SOURCED & INSTAL 431
11 810329115 ESI OPT 5 ADD W/TIER 4 433
810429150 BOX JUNCTION ASSY, CAB WIRING 437
24 801165289 CONSOLE FRONT ASSY 441
37 810093952 ELECTRIC POWER PLANT ASSY 443
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 445
195602D ELECTRICAL CONTROL WIRING 447
1958745 GREASE PUMP 451
A121370 GREASE PUMP 453
810093954 ELECTRIC POWER PLANT ASSY 457
810193061 PIPING HYD ASSY. HI PRESS. ACC 461
1958179 VALVE ASSEMBLY 465
7029950 VALVE ASSY,DIRECTIONAL CONTROL 467
7041130 VALVE, DOUBLE COUNTERBALANCE 469
810140062 PIPING HYDR ASSY 473
810140302 PIPING HYD ASSY FAN DRIVE T4 475
810140311 PIPING HYD. ASSY ROTATING BED 479
7034760 VALVE, LOOP FLUSHING 483
7034950 VALVE, LOOP FLUSHING 485
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
VII
810140317 PIPING HYDR ASSY 489
810140324 TANK HYDRAULIC ASSY T 491
1961521 HYDRAULIC PIPING 495
7041300 VALVE, LINE-MOUNTED SHUTTLE 499
195602K ELEC. CONTROL WIRING ASSEMBLY 501
1955533 ROOF BEAM FOR MODEL 999 503
7 0222066 200 HOUR SERVICE KIT, MODEL 9 505
90020923 SERVICE KIT, 500 HOUR QSL9 T4 507
9 80087293 DECAL INSTL-CUMMINS TIER 4F EN 509
32 810329592 AIR COND & HEAT ASSY STD OPT 513
810167690 AIR COND & HEATER UNIT OUTSIDE 515
46 90040034 SERVICE KIT, 1000HR 517
56 80073636 STD CAB T4 COMPONENTS 519
810093955 ELECTRIC POWER PLANT ASSY 521
84029149 WIRING TROUGH ASSY T4F STD CAB 525
85 810133221 DRIVE PUMP ASSY 527
5827270 PUMP HYD 529
7041720 KIT, VALVE 531
7041700 KIT, EDC 533
5827600 PUMP HYD VARIABLE DISPLACEMENT 541
7041720 KIT, VALVE 543
7041700 KIT, EDC 545
5827605 KIT, OVERHAUL GASKET/SEAL 553
5827610 PUMP HYD VARIABLE DISPLACEMENT 557
7041700 KIT, EDC 559
5827605 KIT, OVERHAUL GASKET/SEAL 567
5827620 PUMP HYD VARIABLE DISPLACEMENT 571
7041800 KIT, EDC 575
5827607 KIT, OVERHAUL (GASKET/SEAL) 583
86 810133222 DRIVE PUMP ASSY, AUX HOI 585
5827380 PUMP HYD 587
7041800 KIT, EDC 589
A179060 DRIVE PUMP 593
87 810133225 DRIVE PUMP ASSY, W/O FREEFALL 595
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
VIII
5827640 PUMP 597
LOWERWORKS
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 599
2 1953751 CARBODY ASSEMBLY 603
2511549 BOLT FINISHED HEX NO DWG
A146369 JOINT ROTATING UNION 605
7114260 F WASHER NO DWG
3 1953752 WITH CARBODY JACKING INSTALL 607
810017760 CYLINDER HYD 609
4 1953753 CROSS, TEST LEVEL 611
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 613
3856470 CYLINDER 615
8 1957531 HYDRAULIC PIPING, CRAWLER 619
1957549 VALVE ASSY FOR LOWERWORKS 621
810059244 CRAWLER DRIVE ASSY BRAKES 623
2721420 BRAKE, TRAVEL 625
2721470 BRAKE 627
2721425 BRAKE SEAL PLUS DISK KIT 629
810000090 MOTOR HYD 633
8 810058674 CYLINDER AND HAND PUMP 637
3856530 JACK CYLINDER 639
A041430 PUMP HYD HAND 641
3856530 JACK CYLINDER 643
A041430 PUMP HYD HAND 645
9 1957532 HYDRAULIC PIPING, CARBODY 649
10 1957543 VALVE ASSEMBLY FOR LO 651
10 810058676 CRAWLER HANDLING CHAIN SLING 653
1721732 SLING LIFTING NO DWG
11 810337381 LUBE SYST 657
12 1958921 LOWERWORKS PLATFORM ASSY 661
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 663
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 665
14 810337383 MOUNTING BRACKET FOR GREASING 667
16 810337385 GREASE PUMP 671
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
IX
A121370 GREASE PUMP 673
19 81005867 CRAWLER ASSEMBLY, W/SELF ERECT 675
810337389 LUBE SYST CRAWLERS, W/O LIFT 677
81033738D LUBE SYST CRAWLERS 681
81005867C CRAWLER ASSY 685
81005867D CRAWLER ASSY 687
810059243 CRAWLER DRIVE ASSEMBLY 689
6253390 SHAFT DRIVE ASSEMBLY 693
A167430 GEARBOX 695
810073500 GEARBOX PLANETARY 697
90014582 EPICYCLE 699
90014583 PLANETARY CARRIER ASSEMBLY 701
9490221483 EPICYCLE 703
9490221484 PLANETARY CARRIER ASSEMBLY 705
9490221325 RIGHT ANGLE GEAR 707
9576220109 KIT, SEAL 709
810058673 CRAWLER HANDLING LIFTING LEVER 711
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 713
6462460 SOCKET/WEDGE, 1″ (26 MM) 715
3 81032571 #82 BOOM BUTT 717
1687791 BOOM ANGLE INDICATOR ASSY 719
1954671 PHYSICAL BOOM STOPS 721
1955491 ESI, BOOM LIMIT 723
1963831 WIRE ROPE GUIDE ASSEMBLY 727
1767129 SHEAVE ASSY 729
1963834 PLATFORM-HANDLING LINKS 733
1963981 #82 BOOM BUTT ASSY 737
O-569 #82 BOOM LACINGS SERVICE GROUP 741
810172122 CATWALK 30 FT #82 BOOM BUTT 743
1779691 LADDER 745
6 80073319 BOOM BUTT SUPPORT INSTAL 747
1959461 BOOM BUTT SUPPORT ASSEMBLY 751
12 81032573 #82 40FT BOOM TOP 753
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
X
1770421 LOWER BOOM POINT F/#22 EL BOOM 755
1771234 LINK W/290039 BUSHING 757
1712501 SHEAVE ASSY 759
1770422 SPACERS WITH-2-SHEAVES BM PT 761
1770423 FOR-7-SHEAVE BOOM POINT 763
1712501 SHEAVE ASSY 765
1770425 FOR-8-SHEAVE BOOM POINT 767
1712501 SHEAVE ASSY 769
1771919 WIRE ROPE GUIDE ASSY 771
1767996 SHEAVE ASSY 773
1955492 ESI BOOM WIRING #82-#22L HLT 775
1955494 ESI BOOM WIRING FOR #82 777
1956271 LOAD SENSOR INSTRUMENTED 779
1956281 LOAD SENSOR INSTRUMENTED 781
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 783
1957499 SWITCH ASSEMBLY BLOCK 785
1770804 LEVER ASSY 787
1964852 AUTOMATIC JIB STOP SWITCHES 789
A010243 TOP 40 FT ASSY 791
A010251 TOP 40 FT, #82 BOOM 793
810168982 PLATFORM CATWALK ASSY 795
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 797
A01018 INSERT ASSY #82 BOOM 10FT 799
O-569 #82 BOOM LACINGS SERVICE GROUP 803
81016900 CATWALK ASSY 10FT 82/22 INSERT 805
35 81032600 20FT #82 BOOM INSERT 807
195463 20′ INSERT ASSY W/ STRAPS #82 809
81016901 CATWALK ASSY 20′ #22 OR #82 IN 811
37 81032601 40FT #82 BOOM INSERT 813
195464 40′ INSERT ASSY #82 BOOM 815
81016902 CATWALK ASSY 40′ #22/82 INSERT 817
38 81032601 40FT #82 BOOM INSERT 819
195464 40′ INSERT ASSY #82 BOOM 821
81016902 CATWALK ASSY 40′ #22/82 INSERT 823
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 15, 2020 Rev: 001
Model Number Serial Number
999 9991402
Item Part Description Page
XI
39 81032601 40FT #82 BOOM INSERT 825
195464 40′ INSERT ASSY #82 BOOM 827
81016902 CATWALK ASSY 40′ #22/82 INSERT 829
41 81032602 40FT #82 BOOM INSERT 831
195465 40′ INSERT ASSY #82 BOOM W/ BS 833
195457 40′ INSERT WELD #82 BOOM W/ BS 835
81016902 CATWALK ASSY 40′ #22/82 INSERT 837
44 81032605 UPPER BOOM POINT ASSY 839
1704191 UPPER BOOM POINT ASSY 841
1704193 SHEAVE FOR 1″ WIRE ROPE 843
1712501 SHEAVE ASSY 845
170419A PIN FOR DEAD END ANCHOR LINK 847
1957494 BLOCK UP LIMIT SWITCH ASSY 849
1957499 SWITCH ASSEMBLY BLOCK 851
1770804 LEVER ASSY 853
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 855
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 857
51 2365030 BLOCK, HOOK 859
53 A027280 BLOCK DUPLEX HOOK 861
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 863
6462460 SOCKET/WEDGE, 1″ (26 MM) 865
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 867
65 1954591 BOOM RIGGING 869
67 1958911 WIND SPEED INDICATOR ASSEMBLY 873
69 1958915 BRACKET FOR WIND SPEED IND 875
74 1958913 ENGLISH WIND SPEED INDICATOR 879
4894170 INDICATOR INCLUDES 60 FT CABLE 881
A044140 SENSOR, WIND SPEED 883

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S.V 15/02/2024