Manitowoc Crane CD15 Operator Manual PDF

Description

Manitowoc Crane CD15 Operator Manual -PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane CD15 Operator Manual -PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane CD15 Operator Manual -PDF DOWNLOAD

Introduction 11
The Manual 11
Directional Reference 11
Serial Number Plate 11
Reports 11
Disclaimer 12
Customer Support 12
Dealer 12
Safety Information 12
New Owners 12
Nomenclature 12
Safety Information 15
Safety Messages 15
General 15
Safety Alert Symbol 16
Signal Words 16
General 16
Safety Decals 16
Accidents 16
Operator Information 16
Operator Qualifications 17
Operational Aids 18
Rated Capacity Limiter (RCL) Systems (If Equipped) 18
Anti-Two-Blocking Device 18
Working Area Limiter (If Equipped) 19
Crane Stability/Structural Strength 19
Load Charts 20
Work Site 20
Wind Forces 21
Wind Speeds 21
Lifting Operations 34
Counterweight 35
Outrigger Lift Off 35
Multiple Crane Lifts 35
Tilt-Up Panel Lifting 35
Electrocution Hazard 36
Set-Up and Operation 37
Electrocution Hazard Devices 37
Electrical Contact 38
Special Operating Conditions and Equipment 38
Grounding the Crane 39
Personnel Handling 39
Environmental Protection 40
Maintenance 40
Service and Repairs 41
Lubrication 42
Tires 42
Hoist Rope 42
Synthetic Hoist Rope 42
Wire Rope 42
Sheaves 44
Batteries 44
Super Capacitor (If Equipped) 44
General Maintenance 45
Transporting the Crane 45
Travel Operation 45
Work Practices 46
Personal Considerations 46
Crane Access 46
Job Preparation 47
Working 47
Lifting 48
Hand Signals 49
Boom Extension 51
Parking and Securing 51
Shut-Down 51
Cold Weather Operation 51
Temperature Effects on Hook Blocks 52
Temperature Effects on Hydraulic Cylinders 52
Overload Inspection 53
Boom Inspection 54
Mast Inspection 56
Carrier Inspection 58
Operating Controls And Procedures 61
Controls, Switches, and Gauges 62
Crane Controls 62
Warning Alarms 63
Panel Switches, Gauges, and Indicators 66
Ignition Switch 68
Operator Aids 69
Rated Capacity Limiter (RCL) 69
Operational Aid Malfunction 70
Operator’s Cab 70
Seat Belt 70
Seat Adjustment 70
Cab Door (Enclosed Cab) 70
Heater, A/C, and Defroster 71
Fire Extinguisher 72
Crane Operation 72
Starting the Engine 72
Jump Starting Hazard 73
Charging the Batteries 73
Traveling the Crane 73
Cold Climate Engine Operation 76
Crane Warm-up Procedures 76
Operating Outrigger Controls 78
Raise and Lower the Outriggers 78
Outrigger Monitoring System (OMS) 78
Operating Crane Controls 79
Anti-Two Blocking System 80
Boom Swing Operation 82
Boom Telescope Operation 84
Boom Lift Operation 86
Hoist Operation 88
Operating Optional Controls 90
Auxiliary Winch Operation 90
Operating Practices 91
Handling A Load 91
Attaching the Load 91
Holding the Load 91
Moving the Load 91
Traveling with a Load (Pick and Carry) 91
Turning Clearances 91
Crane Shutdown 91
Unattended Crane 92
Towing A Disabled Crane 92
Switching LP/Gasoline Fuel (Dual Fuel Engines) 92
Capacity Chart 93
Using the Capacity Chart 93
Determine Operating Status 93
Determining Lift Capacity 93
Things to Observe When Using the Capacity Chart 94
Determining Lift Capacity at the Boom Extension 94
Pick and Carry Ranges 94
Attachments 97
Hook Block 97
Removing the Hook Block 97
Installing the Hook Block 98
Downhaul Weight 98
Installing the Downhaul Weight 98
Removing the Downhaul Weight 98
Boom Extension (Jib) 102
Installing the Boom Extension 102
Stowing the Boom Extension 102
Pivoting Boom Head 104
Boom Head Positions 104
Changing the Boom Head Position (without Boom Extension) 104
Changing the Boom Extension Offset 104
Searcher Hook Assembly 106
Installation 106
Removal 106
Installing Cable On The Hoist 106
Wire Rope Wedge Socket 106
4 Part Wire Rope Reeving 109
Maintenance 111
Introduction 112
Spark Arresting Mufflers 112
Safety List 112
Lubricants 112
Maintenance Records 112
Maintenance 113
Preparation 113
Hydraulic System Maintenance Precautions 113
Label Parts when Disassembling 113
Hydraulic Oil Recommendations 113
Draining and Flushing 113
Removing Air From the Hydraulic System 114
Parts Replacement 115
Special Maintenance 115
Delivery Inspection 115
After First 50 Hours of Operation (New Cranes) 115
After First 100 Hours of Operation (New Cranes) 115
Cranes Not In Regular Use 115
Preventive Maintenance 116
Maintenance Schedule and Checklist 116
Environmental Protection 116
Lubrication Points 118
Daily Walk-around Inspection 120
Inspect the Anti-Two Blocking System 120
Inspect the Wire Rope 120
Inspect Reeving, Clamps and Connections 120
Inspect the Lifting Hook 120
Inspect All Safety Devices 121
Check Controls Operation 121
Component/System Checks 121
Check Diesel or Gasoline Fuel Level 121
Check LP Gas Fuel Level 121
Check the Engine Crankcase Oil Level 121
Check the Transmission Oil Level 121
Check Engine Coolant Level 122
Drain Water from Engine Fuel Filter 123
Check Hydraulic Oil Level 123
Service Dual-Fuel Engine Air Cleaner 124
Service Tiers 3 and 4 Engine Air Cleaner 125
Check Tire Pressure 125
50 Hours of Operation (Weekly) 125
Clean the Air Cleaner Dust Cup 125
Wire Rope Inspection 126
Grease Fittings 127
Lubricate Parking Brake 127
Lubricate the Boom Slides 127
100 Hours of Operation (Two Weeks) 127
Inspect the Fan Belts 127
Check Wheel Nut Torque 128
175 Hours of Operation 128
250 Hours of Operation (Monthly) 128
Inspect the Hydraulic Hoses 128
Clean Battery and Cables 129
Clean the Radiator 129
Lubricate the Wire Rope 129
Lubricate the Swing Gear and Pinion 129
Replace the Crankcase Oil and Filter 130
Torque Critical Bolts 130
Hoist Gearbox Mounting Bolts 130
Swing Gearbox Mounting Bolts 131
Mast Mounting Bolts 131
Front Axle Mounting Bolts 131
Rear Axle Mounting Bolts 131
500 Hours of Operation (3 Months) 131
Replace the Transmission Filter 131
Inspect the Tires 131
Inspect Parking Brake Pads 131
Replace Fuel Filter 132
Add SCA to Engine 132
Lubricate the Outrigger Slides 132
Add Grease to the Swing Gearbox 132
Lubricate Drivelines 133
Check Axle Housing Lubricant Level 133
Check Wheel Hub Lubricant Level 134
Check Hoist Gearbox and Brake Lubricant Levels 134
1000 Hours of Operation (6 Months) 136
Replace the Transmission Oil and Filter — 4WD 136
Replace the Transmission Oil and Filter — 2WD 136
Replace the Axle Housing Oil 136
Replace Axle Wheel Hub Lubricant 137
Replace the Hoist Gearbox Oil 138
Replace the Hoist Brake Oil 138
Replace the Hydraulic Oil 139
Replace the Hydraulic Oil Filter 140
Check Swing Gear/Pinion Backlash 140
2000 Hours of Operation (Yearly) 141
Replace the Engine Coolant 141
Inspect the Crane Structure and Boom for Damage 141
Testing the Rated Capacity Limiter (Optional) 142
Miscellaneous Maintenance 142
Batteries/Charging System 142
Fuel System 143
Fuel Storage 143
Fuse Replacement 143
Carwell® Rust Inhibitor 146
Protecting Cranes From Rusting 146
Cleaning Procedures 146
Inspection and Repair 147
Application 147
Areas of Application 147
Adjustments 151
Specification 153
Lubrication Schematic 154
Lubrication Symbols 155
Lubrication Legend 155
Lubrication Notes 156
Engine Oil Specifications 157
Fuel Types 157
Environmental Protection 157
Relief Valve Settings 158
General Specifications 158
Boom 158
Electrical System 158
Engine 158
Fuel Tank 159
Hydraulic System 159
Mast 159
Outriggers 159
Tires 159
Travel Speeds (approximate) 159
Weight (GVW) 160
Wire Rope 160
Dimensions (Side View) 161
Dimensions (Top View and Rear View) 162

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