Manitowoc Crane Grove RT540E Operator Manual PDF

Description

Manitowoc Crane Grove RT540E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane Grove RT540E Operator Manual – PDF DOWNLOAD

Language : English
Pages :136
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane Grove RT540E Operator Manual – PDF DOWNLOAD

See end of this manual for Alphabetical Index
SECTION 1 Introduction
General 1-1
Noise/vibration Test Results 1-1
Noise Level Test Results 1-1
Vibration Level Test Results 1-1
Customer Support 1-1
Serial Number Location 1-2
SECTION 2 Safety Information
Safety Messages 2-1
General 2-1
Safety Alert Symbol 2-2
Signal Words 2-2
General 2-2
Accidents 2-2
Operator’s Information 2-2
Operator’s Qualifications 2-3
Operational Aids 2-3
Rated Capacity Limiter (RCL) Systems (If Equipped) 2-4
Work Area Definition System (WADS) (If Equipped) 2-5
Crane Stability/Structural Strength 2-5
Load Charts 2-6
Work Site 2-6
Wind Forces 2-6
Lifting Operations 2-7
Counterweight 2-8
Outrigger Lift Off 2-8
Multiple Crane Lifts 2-8
Pile Driving and Extracting Operations 2-9
Electrocution Hazard 2-9
Set-Up and Operation 2-10
Electrocution Hazard Devices 2-11
Electrical Contact 2-12
Special Operating Conditions and Equipment 2-12
Personnel Handling 2-12
Environmental Protection 2-13
Maintenance 2-13
Service and Repairs 2-14
Lubrication 2-14
Tires 2-15
Wire Rope 2-15
Sheaves 2-16
Batteries 2-17
Engine 2-17
Transporting the Crane 2-17
Travel Operation 2-17
Work Practices 2-18
Personal Considerations 2-18
Crane Access 2-18
Job Preparation 2-19
Working 2-19
Lifting 2-20
Hand Signals 2-21
Boom Extension 2-23
TABLE OF CONTENTS RT540E OPERATOR’S MANUAL
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Parking and Securing 2-23
Shut-Down 2-23
Cold Weather Operation 2-23
Temperature Effects on Hook Blocks 2-24
Temperature Effects on Hydraulic Cylinders 2-24
Crane Specific Information 2-26
Overload Inspection 2-26
Boom Inspection 2-27
Superstructure Inspection 2-29
Carrier Inspection 2-31
SECTION 3 Operating Controls and Procedures
Controls and Indicators 3-2
Steering column 3-2
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls 3-3
Steering Column Tilt Lever 3-3
Park Brake Control Switch 3-3
Headlights Switch 3-3
Drive Axle Selector Switch 3-3
Hazard Lights Switch 3-3
Engine Diagnostic and Engine Speed Control Switches 3-3
Ignition Switch 3-4
Transmission Shift Lever 3-4
Cab Overhead Controls 3-5
Skylight Window Latch 3-5
Skylight Wiper and Wiper Motor 3-5
Skylight Sunscreen 3-5
Dome Light 3-5
Cab Circulating Fan 3-5
Right Side Window Latch 3-5
Overhead Control Panel 3-6
Heater/Air Conditioner Fan Switch 3-6
Heater Control Switch 3-6
Air Conditioner Switch 3-6
Skylight Wiper Switch 3-6
Panel Dimmer Switch 3-6
Work Lights Switch 3-6
Boom Lights Switch (Optional) 3-6
Crane Function Power Switch 3-6
Steering Column Indicator and Gauge Display 3-7
Swing Brake Engaged Indicator 3-8
Parking Brake Engaged Indicator 3-8
Light Malfunction Indicator 3-8
Emergency Stop Indicator 3-8
Hydraulic Oil High Temperature Indicator 3-8
Transmission Warning Indicator 3-8
Low Steer Pressure Indicator (Optional on CE Units) 3-8
Left Turn Signal Indicator 3-8
Low Brake Pressure Indicator 3-8
Electronic Module Indicator 3-8
Electronic System Diagnostic Indicator 3-8
LCD Display 3-8
Engine Stop Indicator 3-9
Engine Warning Indicator 3-9
Right Turn Signal Indicator 3-9
Diesel Exhaust Fluid Indicator (Tier 4 Engines—2015 and Later Only) 3-9
TOC-3
RT540E OPERATOR’S MANUAL TABLE OF CONTENTS
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Engine Wait-to-Start Indicator 3-9
Four-Wheel Drive Engaged Indicator 3-9
Axle Differential Locked Indicator 3-9
Rear Wheels Not Centered Indicator 3-9
Engine Coolant Temperature Gauge 3-9
Fuel Gauge 3-9
Low Fuel Level Indicator 3-10
Battery Charge Indicator 3-10
Voltmeter 3-10
Tachometer 3-10
Control Seat Assembly 3-11
Boom Lift/Main Hoist Control Lever (Dual Axis) 3-11
Main Hoist Control Lever (Single Axis—Optional) (Not Shown) 3-11
Boom Lift Control Lever (Single Axis—Optional) (Not Shown) 3-11
Main Hoist Speed Selector Switch 3-11
Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis) 3-12
Telescope or Auxiliary Hoist Control Lever (Single Axis—Optional) (Not Shown) 3-12
Swing Control Lever (Single Axis—Optional) (Not Shown) 3-12
Auxiliary Hoist Speed Selector Switch (Optional) 3-12
Rear Steer Switch 3-12
Axle Differential Lock Control Switch (Optional) 3-12
Cab Door Release Lever 3-13
Swing Brake Control Switch 3-13
Seat Slide Lever 3-13
Air Conditioner/Heater Climate Control Unit 3-13
Seat Frame Slide Lever 3-13
Armrest Adjustment Knobs 3-13
Seat Back Adjustment Lever 3-13
Hoist Rotation Indicators (Not Shown) 3-13
Armrest Switch (Not Shown) 3-13
Seat Switch (Not Shown) 3-13
Side Control Panel 3-14
Rated Capacity Limiter and Work Area Definition System Control Panel 3-14
RCL Bypass Switch 3-14
Emergency Stop Switch 3-14
Transmission Oil Temperature Gauge 3-14
Turntable Pin Swing Lock Control Handle 3-14
12V Receptacle 3-15
Diagnostic Connector 3-15
Bubble Level Indicator 3-15
Hoist Third Wrap Indicator (Optional—Standard on CE) 3-15
Cold Weather Indicator (Optional) 3-15
Ambient Temperature LED Indicator/Controller (Optional) 3-15
Outrigger Control 3-15
Outrigger Extend/Retract Switch 3-15
Outrigger Selector Switches 3-16
Foot Pedal Controls 3-16
360° Swing Lock Pedal 3-16
Swing Brake Pedal 3-16
Telescope Control Foot Pedal (Optional) 3-16
Service Brake Foot Pedal 3-16
Foot Throttle Pedal 3-16
Miscellaneous Controls and Indicators 3-16
Fuse Panel 3-16
Buzzer 3-16
RCL Emergency Override Switch (Non-CE Certified Cranes) 3-17
RCL Emergency Override Switch and Indicator (CE Certified Cranes) 3-17
TABLE OF CONTENTS RT540E OPERATOR’S MANUAL
TOC-4
RCL Internal Light Bar (Optional) 3-18
Strobe Light or Beacon (Optional) (Not Shown) 3-18
Backup Alarm (Not Shown) 3-18
Emergency Exit 3-18
Operating Procedures 3-18
Pre-Starting Checks 3-18
Cold Weather Operation 3-19
Engine Operation 3-19
Crane Travel Operation 3-21
General Crane Operation 3-27
Crane Functions 3-29
Operational Aids 3-34
Stowing and Parking 3-35
Unattended Crane 3-35
SECTION 4 Set-up And Installation Procedures
General 4-1
Accessing the Hoist Area (Cast Counterweight Units Only) 4-1
Travel Configuration 4-1
Working Configuration 4-1
Installing Cable on the Hoist 4-2
Cable Reeving 4-2
Dead-end Rigging/wedge Sockets 4-6
Installing Wedge And Socket 4-6
Dead-end Rigging 4-7
Erecting And Stowing The Boom Extension 4-8
General Warnings 4-8
Erecting 4-8
Stowing 4-10
Setting The Offset 4-11
Changing Boom Extension From Telescoping Type To Fixed Type 4-11
Setting The Telescoping Extension Length 4-12
Counterweights 4-12
SECTION 5 Lubrication
General 5-1
Environmental Protection 5-1
Lubrication Intervals 5-1
Standard Lubricants 5-2
Arctic Conditions 5-2
Below 0°F (-18°C) 5-2
Arctic Conditions Down To -40°F (-40°C) 5-2
Surface Protection for Cylinder Rods 5-4
Wire Rope Lubrication 5-4
Lubrication Points 5-5
CraneLUBE 5-5
Safety 5-5
Steering and Suspension 5-6
Axles 5-8
Drive Train 5-10
Drive Train (continued) 5-12
Outriggers 5-14
Turntable 5-16
Boom 5-18
Boom (continued) 5-20
Hoist 5-22
Hydraulic 5-24
TOC-5
RT540E OPERATOR’S MANUAL TABLE OF CONTENTS
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SECTION 6 Maintenance Checklist
General 6-1
Instructions 6-1
Daily or 10 Hour Check List 6-1
Weekly or 50 Hour Check List 6-2

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