Manitowoc Crane NBT60XL Operator Manual PDF

Description

Manitowoc Crane NBT60XL Operator Manual  – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane NBT60XL Operator Manual  – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane NBT60XL Operator Manual  – PDF DOWNLOAD

SECTION 1 11
Introduction 11
General 11
Supplemental Information 11
New Owner 11
Basic Nomenclature 11
SECTION 2 15
Safety Precautions 15
Safety Messages 15
General 15
Safety Alert Symbol 16
Signal Words 16
General 16
Accidents 16
Operator Information 16
Operator Qualifications 17
Operational Aids 18
Rated Capacity Limiter (RCL) Systems 18
Anti-Two-Blocking Device 19
Working Area Limiter (If Equipped) 19
Equipment Stability/Structural Strength 19
Load Charts 20
Work Site 20
Wind Forces 20
Wind Speeds 21
Lifting Operations 32
Counterweight 33
Outrigger Lift Off 33
Multiple Equipment Lifts 33
Tilt-Up Panel Lifting 34
Pile Driving and Extracting 34
Equipment 35
Equipment Inspection 35
Electrocution Hazard 35
Set-Up and Operation 36
Electrocution Hazard Devices 37
Electrical Contact 37
Special Operating Conditions and Equipment 38
Grounding the Equipment 38
Personnel Handling 38
Environmental Protection 40
Maintenance 40
Service and Repairs 40
Lubrication 41
Tires 41
Hoist Rope 42
Synthetic Hoist Rope 42
Wire Rope 42
Sheaves 43
Batteries 44
Engine 44
Transporting the equipment 44
Travel Operation 44
Work Practices 45
Personal Considerations 45
Equipment Access 45
Job Preparation 46
Working 46
Lifting 47
Hand Signals 48
jib 48
Parking and Securing 50
Shut-Down 50
Cold Weather Operation 50
Temperature Effects on Hook Blocks 50
Temperature Effects on Hydraulic Cylinders 50
Model Specific Information 52
Overload Inspection 52
Boom Inspection 53
Superstructure Inspection 55
Carrier Inspection 57
SECTION 3 59
Controls and Operating Procedures 59
General 60
Jump Starting Hazard 60
Charging the Batteries 60
Crane Theory of Operation 60
Crane Software Overview 60
Getting Started 61
Crane Ignition and Control States 61
Truck Cab Controls 62
Truck Cab Ignition Switch 62
Power Take Off (PTO) 62
Park Brake 62
Engine Speed Governor 62
Neutral Start/Safety Switch 62
Crane Cab Controls 62
Crane Cab Operator Seat 62
Crane Cab Left Armrest 62
Outrigger Controls 62
Cab Outrigger Control Panel 63
Ground Station Outrigger Control Panels 63
Cab Outrigger Control 65
Outrigger Selector Valve 66
Emergency Stop Switch 66
Crane Level Indicator 66
Ground Station Outrigger Control Panel 66
Crane Controls 68
Swing Brake Pedal 70
Swing Brake Indicator 70
Swing Brake Control Switch 70
Horn Button 70
House Lock 70
Boom Telescope Pedal (Standard with Aux Hoist) 71
Foot Throttle Pedal 71
RCL Display Panel 71
RCL Override Switches 71
Emergency Stop Switch 72
AC/Heater Vent 72
Crane Ignition Switch 72
12V Receptacle 72
Display USB Port 72
Diagnostic Connector—CCS RCL Module 72
Diagnostic Connector—Display USB-B Port 72
PC1 Interface Connector 72
Diagnostic Connector—Crane USB-B Port 73
Level Indicator 73
Engine Hi/Low Switch 73
Crane Function Power Switch 73
Remote Power Switch (Optional) 73
Work Light Switch 73
Skylight Wiper Switch 73
Windshield Wiper/Washer Switch 73
Air Conditioning/Heater Controls 73
Single Axis Controller (Boom Lift/Hoist Rope) 73
Single Axis Controller (Swing/Boom Tele) 74
Dual Axis Controller (Boom Lift/Main Hoist) (Optional) 74
Dual Axis Controller (Swing/Tele/Aux Hoist) (Optional) 74
Seat Back Adjustment 74
Seat/Controls Assembly Slide Adjustment Lever 74
Seat Slide Adjustment Lever 74
USB-A Power Port 74
Radio 75
Operator Seat Heater 75
Main Hoist Speed 75
Auxiliary Hoist Speed 75
Hoist Rotation Indicator (HRI) System 75
Cab Tilt Switch 75
Adjustable Swing Speed Valve 75
Heater 76
Heater Cold Weather Fuel Mixture 76
Heater Coolant 77
Hydraulic Suction Pump Shut-off Valve 77
Operating Procedures 77
Equipment Familiarization 77
Crane Cab Access 77
Accessing the Boom and Hoists 80
Equipment Checks 80
Cold Weather Operation 81
Crane Warm-up Procedures 81
Engine 81
Transmission 81
Hoist 81
Swing Drive and Turntable Bearing 82
Axles 82
Hydraulic Oil System 82
Anti-two Block Check 82
RCL Check 82
Hoist System Operation 83
Work Site Location 83
Before Leaving the Truck Cab 83
Stowing and Parking 83
Unattended Crane 84
Before Making the Lift 84
Load Chart 84
Using the Load Chart 84
Lifting the Load 85
Shut Down and Preparation for Road Travel 85
Standard Remote Control 89
Batteries 89
Operation 90
Crane Remote Control (Optional) 91
Activating the Crane Remote Control 92
Camera System (Optional) 94
Wind Speed Indicator (Optional) 94
SECTION 4 97
Set-Up 97
Outrigger Setup 97
Proper Leveling of the Crane 97
Bubble Level Adjustment 98
Site Selection 98
Setting the Outriggers 98
Jib Safety Information 99
Erecting And Stowing The Jib 100
General Warnings 100
Jib Operation 101
Deployment Procedure 101
Stowing Procedure 102
Jib Removal 103
Jib Installation 103
Jib Maintenance 106
Setting the Offset on the Telescopic Jib 106
Setting the Offset on the Lattice Jib 106
Setting the Offset Mast 109
Anti-Two-Block Weight Installation 110
Multi-part Line Reeving 110
Using Multiple Part Lines 110
Possible Multi-Part Line Reeving Combinations 110
Lifting the Rated Load 116
Installing Rope on the Hoist 116
Wedge Sockets 117
Terminator Wedge Installation 117
Wedge Socket Installation 117
Removable Counterweights 119
Using the Counterweight Control Panels 119
Mounting the Top Counterweight on the Superstructure 120
Stowing the Top Counterweight on the Carrier Deck 122
Mounting the Bottom Counterweight(s) 123
Stowing the Bottom Counterweight(s) 124
SECTION 5 127
Lubrication Procedure and Charts 127
General 127
Environmental Protection 127
Lubricants 127
Arctic Conditions Below -9°C (15°F) 127
Chassis Grease 128
Low Temperature Grease 128
Extreme Pressure Multipurpose Gear Lubricant (EPGL) 128
Open Gear Lubricant 128
Antifreeze/Coolant (for Cab Heater) 128
Anti-wear Additives 128
Hydraulic Oil 128
Standard Hydraulic Oil 128
Arctic Hydraulic Oil 129
Hydraulic Oil Inspection 129
Lubrication Points 129
Internal Cable Sheave Lubrication 133
Side and Bottom Boom Wear Pad Lubrication 133
Outrigger Beam Lubrication 133
Hoist Gearbox and Brake Oil 134
Swing Gearbox Oil 135
Hydraulic Oil Reservoir Level 136
Surface Protection for Cylinder Rods 136
Wire Rope Lubrication 137
Carwell® Rust Inhibitor 137
Protecting Cranes From Rusting 137
Cleaning Procedures 138
Inspection and Repair 138
Application 139
Areas of Application 139
SECTION 6 143
Maintenance Checklist 143
Crane Inspection And Maintenance 143
Inspections 143
Special Boom Inspection 145
Stability 145
Hoist Rope Inspection And Maintenance 145
Keeping Records 145
Environmental Conditions 145
Dynamic Shock Loads 146
Precautions and Recommendations During Inspection 146
Inspection 146
Wire Rope Replacement 147
Care of Wire Rope 147
Replacement Rope 148
Crane Adjustments and Repairs 148
Boom Extension Cable 148
Jib Jack Service and Maintenance 148
Lubrication 148
Rust Prevention 148
Hydraulic System 148
Oil Cooler 148
Tire Load And Inflation Table 149
Specifications 152
Hydraulic 152
Air Conditioner 152
Hoist System 152
Swing Gearbox 153
Crane Operating Speeds 153
Counterweights 153
Anemometer (Optional) 153
Camera (Optional) 154
General Specifications 154
SECTION 7 155
Rated Capacity Limiter 155
RCL System Overview 156
About the RCL Display 157
About the RCL and ATB Override Warnings 161
RCL Setup 162
Step 1: Configuring a Personnel Platform 162
Step 2: Configuring the Boom 162
Step 3: Configuring the Counterweight(s) 163
Step 4: Configuring the Outriggers 164
Step 5: Configuring Hoist and Reeving 166
Step 6: Confirming the Configuration 166
Operating Mode 166
Accessing Operating Mode Screen 167
Activating the TARE Function 167
Overriding the RCL System 167
Operational Limits 167
Accessing the Operational Limits Screen 167
Setting the Slew Angle Limit 168
Setting the WADS Limit 168
Setting the Boom Angle Limit 169
Setting the Tip Height Limit 169
Setting Radius Limit 169
Deleting All Limits 170
Tools 170
Accessing the Tools Menu 170
Setting Units of Measure 170
Setting up the Hydraulic Filter Reminder 171
Setting RCL Screen Brightness 171
About Adjusting Joystick Output 171
System Configuration 172
Accessing the System Configuration Menu 172
Entering the System Configuration Password 172
Setting System Date and Time 173
Calibrating RCL Sensors 173
Component Addressing 174
Diagnostics 174
About the Diagnostics Screen 174
Accessing the Diagnostics Menu 176
About Faults and Real-Time I/O Diagnostics 176
About the Manitowoc Diagnostic Code Mobile Application 177

Customer Support: [email protected]

S.M