Manitowoc Crane Series 900 Operating Manual PDF

Description

Manitowoc Crane Series 900 Operating Manual  – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane Series 900 Operating Manual  – PDF DOWNLOAD

Language : English
Pages :192
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane Series 900 Operating Manual  – PDF DOWNLOAD

INTRODUCTION
WARRANTY
TABLE OF CONTENTS
NOTICE TO OWNER/USER
NOTICE TO SUBSEQUENT OWNER
SAFETY & OPERATION
SAFETY
A WORD TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY 1
OPERATOR QUALIFICATIONS
SAFETY IN EQUIPMENT MAINTENANCE AND INSPECTION
SAFE VEHICLE TRANSPORTATION
Setting up at the Job Site
Operating the Crane
OPERATION
TRAINING
CONTROLS
Cab Controls
Crane Controls
CRANE CONTROL IDENTIFICATION
OPERATING PROCEDURES
Equipment Familiarization
Equipment Checks
Work Site Position
Before Leaving the Cab
Setting the Outriggers
Before Making the Lift
Reading and understanding the Capacity Chart
Winch System Operation
General Rules When Operating Winch
Lifting the Load
Shutting Down and Preparing for Road Travel
Winch Burst of Speed Operation
ANTI TWO BLOCK SYSTEM
JIB SAFETY AND OPERATION
Safety Tips for Jib Operation
Side Folding-Swing Around Jib Operation
OPTIONAL HYDRAULIC CAPACITY ALERT SYSTEM
System Description
System Operation
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATION
SERVICE & MAINTENANCE
MAINTENANCE, LUBRICATION & SERVICE
MAINTENANCE
Inspection
Daily Inspection
Weekly Inspection
Monthly Inspections
Periodic Inspections
WIRE ROPE MAINTENANCE
Inspection
Rope Replacement
Care of Wire Rope
Rope Construction
Adjustments & Repairs
TORQUE VALUES FOR GRADE 5 & 8 BOLTS
TIRE LOAD AND INFLATION TABLE
LUBRICATION
Lubricants
Lubrication Points
Wire Rope Lubrication
LUBRICATION CHART
BOOM LUBRICATION
SERVICE
Cleanliness
Hydraulic Systems
Fasteners & Torque Values
Label Parts When Disassembling
National Crane Fitting 01 Ring Part Numbers
WINCH OIL LEVEL/ROTATION GEARBOX OIL LEVEL
TROUBLE DIAGNOSIS
HYDRAULIC SCHEMATIC
HORN & EMERGENCY STOP (ELECTRICAL SCHEMATIC)
ANTI-TWO-BLOCK TROUBLE DIAGNOSIS
ELECTRICAL/HYDRAULIC SCHEMATIC (ANTI-TWO-BLOCK)
ELECTRICAL SCHEMATIC (LMI SYSTEM)
CYLINDER DISASSEMBLY AND REPAIR
FOUR SECTION BOOM OPERATION
FOUR SECTION BOOM SERVICE
Boom Removal
Boom Disassembly
Additional Maintenance, Disassembled Boom
FOUR SECTION BOOM ASSEMBLY
FOUR SECTION CABLE TENSIONING
FOUR SECTION EXTEND CYLINDER DISASSEMBLY 95
Piston Disassembly 96
Cylinder Reassembly 97
FOUR SECTION TOP/BOTTOM PAD REPLACEMENT, ASSEMBLED BOOM 99
Top Pad Replacement 99
Bottom Pad Replacement 99
INNER WEAR PAD CALIBRATION 101
JIB INSTALLATION AND ADJUSTMENT 103
INNER BOOM PAD LUBRICATION
ROTATION GEARBOX
Illustration
Disassembly and Assembly Instructions
BRAKE
Illustration
Disassembly and Assembly Instructions
SERVICING THE CONTROL VALVES
Disassembly and Reassembly of Control Valves to Replace Seals
Replacing Spool Seals
Adjusting the Relief Valve Pressure
OPTIONAL HYDRAULIC CAPACITY ALERT SYSTEM
System Adjustment
Trouble Shooting
Maintenance & Repair
CHARLYNN REPAIR MANUAL
PUMP SERVICE MANUAL
WINCH AND?OR WINCH MOTOR SERVICE MANUAL
SPECIFICATIONS
DIMENSIONAL SPECIFICATION
SYSTEM SPECIFICATIONS
CAPACITY CHART 131
INSTALLATION
INSTALLATION
TYPICAL LOCATIONS/SERIAL NUMBER IDENTIFICATION
MINIMUM TRUCK REQUIREMENTS
MOUNTING CONFIGURATIONS
PTO HORSEPOWER REQUIREMENTS
PTO SELECTION
TRUCK FRAME STRENGTH
Section Modulus Tables
TRUCK FRAME AND MOUNTING BOLT REQUIREMENTS FOR FRONT STABILIZER 151
Section Modulus Tables 153
TRUCK PREPARATION
PTO, Pump
Reinforcing
CRANE INSTALLATION
PIN BEARING INSPECTION AND INSTALLATION PROCEDURE
Pin Inspection
Trunnion Inspection
Bearing Inspection
Installation
STABILIZER AND CROSS FRAME OUTRIGGER INSTALLATION
ANTI-TWO-BLOCK LOAD MOMENT INDICATOR INSTALLATION AND FUNCTION
VERIFICATION
COUNTERWEIGHTING
COUNTERWEIGHTING METHODS FOR STABILITY AROUND THE REAR 180°
INITIAL CRANE RUN-IN PROCEDURE
MOUNTING
CONTROLS & HYDRAULICS
FRAME & LIFT CYLINDER
OUTRIGGER & STABILIZERS
BOOM & GIB
LOADLINE
ILLUSTRATED PARTS
OPTIONS
Since cranes have varying quantities and complex options,
supplemental information concerning Safety & Operation,
Service & Maintenance, Specifications, Installation and
parts for the options on this crane are included in this

Customer Support: [email protected]

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