Manitowoc Crane Shuttlelift CD3339 Grove YB4409-2 Operator Manual PDF

Description

Manitowoc Crane Shuttlelift CD3339 Grove YB4409-2 Operator Manual  – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane Shuttlelift CD3339 Grove YB4409-2 Operator Manual  – PDF DOWNLOAD

Language : English
Pages :142
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane Shuttlelift CD3339 Grove YB4409-2 Operator Manual  – PDF DOWNLOAD

Introduction 13
The Manual 13
Directional Reference 13
Serial Number Plate 13
Reports 13
Disclaimer 13
Customer Support 14
New Owners 14
Specifications 14
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 22
Lifting Operations 23
Counterweight 24
Outrigger Lift Off 24
Multiple Crane Lifts 24
Pile Driving and Extracting 25
Crane Equipment 25
Crane Inspection 25
Electrocution Hazard 25
Set-Up and Operation 26
Electrocution Hazard Devices 27
Electrical Contact 28
Special Operating Conditions and Equipment 28
Personnel Handling 28
Environmental Protection 29
Maintenance 29
Service and Repairs 30
Lubrication 31
Tires 31
Wire Rope 31
Sheaves 32
Batteries 33
Engine 33
Transporting the Crane 33
Travel Operation 34
Work Practices 35
Personal Considerations 35
Crane Access 35
Job Preparation 35
Working 35
Lifting 36
Hand Signals 37
Boom Extension 39
Parking and Securing 39
Shut-Down 39
Cold Weather Operation 39
Temperature Effects on Hook Blocks 40
Temperature Effects on Hydraulic Cylinders 40
Overload Inspection 42
Boom Inspection 43
Superstructure Inspection 45
Carrier Inspection 47
Operating Controls And Procedures 49
Controls, Switches, and Gauges 50
Cab Controls 50
Panel Switches 51
Gauges and Indicators 54
Operator’s Cab 59
Seat Belt 59
Seat Adjustment 59
Cab Door (Enclosed Cab) 59
Heater and Defroster 60
Fire Extinguisher (Optional) 61
Machine Operation 61
Fuel Change Over Instructions – Dual Fuel Engines 61
Starting the Engine 61
Traveling with the Crane 65
Operating the Outrigger Controls 69
Operating the Boom Controls 71
Optional Controls Operation 79
Operating Practices 80
Handling a Load 80
Attaching the Load 80
Holding the Load 80
Moving the Load 80
Traveling with a Load (Pick and Carry) 80
Turning Clearances 80
Machine Shutdown 81
Towing a Disabled Machine 81
Capacity Chart 83
Using the Capacity Chart 83
Determining Operating Radius 83
Determining Lift Capacity 83
Considerations 83
Determining Lifting Capacity at the Boom Extension 84
Pick and Carry Ranges 84
Attachments 87
Pivoting Boom Head 87
Boom Head Positions 87
Adjusting the Boom Extension Offset 89
Hoist Block 90
Removing the Hoist Block 90
Installing the Hoist Block 90
Boom Extension 91
Installing the Boom Extension 91
Adjusting the Boom Extension Angle 91
Stowing the Boom Extension 91
Using Telescopic Boom Extension 91
Down Haul Block 93
Installing the Down Haul Weight 93
Removing of Down Haul Weight 93
Installing Cable On The Hoist 94
Wire Rope Wedge Socket 95
Maintenance 97
Introduction 97
General 97
Lubricants and Capacities 97
Environmental Protection 97
Maintenance Records 98
Special Maintenance 98
After First 50 Hours of Operation (New Cranes) 98
Cranes not in Regular Use 99
Preventive Maintenance 99
Maintenance Schedule And Checklist 99
Lubrication Points 101
Scheduled Maintenance 105
Daily (Walk-around) 105
50 Hours of Operation 110
Clean/inspect The Air Cleaner Dust Baffle 110
100 Hours of Operation 113
250 Hours of operation 114
500 Hours Of Operation 119
Check Hoist Gearbox and Brake Lubricant 122
Check Hoist Gearbox Lubricant Level (Tulsa Model 1259w) 122
Check Boom Hoist Lubricant Level (Braden Model Pd12c) 122
1000 Hours of Operation 124
Replace The Hoist Gearbox And Brake Lubricant (Tulsa Model 1259W) 126
Replace The Winch Gearbox And Brake Lubricant (Braden Model PD12C) 127
2000 Hours Of Operation 131
Miscellaneous Maintenance 131
Adjustments 133
Specifications 135
Lubricants and Capacities 135
Engine Oil Specifications 136
Diesel Engine 136
Gasoline Engine 137
Fuel Types 137
Diesel Fuel 137
Gasoline 137
Relief Valve Settings 137
General Specifications 138
Dimensions 140
CTRL516-02_Warm-up_Procedures–Supplement pdf 0
Crane Warm-up Procedures 3
Engine 3
Transmission 3
Hoist 3
Swing Drive and Turntable Bearing 4
Axles 4
Hydraulic Oil System 4

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