Manitowoc Crane Shuttlelift CD5520 Grove YB5520 Operator Manual PDF

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Manitowoc Crane Shuttlelift CD5520 Grove YB5520 Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane Shuttlelift CD5520 Grove YB5520 Operator Manual – PDF DOWNLOAD

Language : English
Pages :140
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane Shuttlelift CD5520 Grove YB5520 Operator Manual – PDF DOWNLOAD

SECTION 1 13
Introduction 13
The Manual 13
Directional Reference 13
Serial Number Plate 13
Delivery Report 14
Customer Support 14
New Owners 14
Noise/vibration test results 14
Noise Level Test Results 14
Vibration Level Test Results 14
Safety Information 14
General Crane Design 14
Nomenclature 15
SECTION 2 17
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Warning Signs 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 26
Size and Shape of the load: 26
Determining Wind Drag Coefficient (Cd) 27
Maximum Permissible Wind Speed 28
Example and Sample Calculations (metric) 30
Example 1: Crane Configuration: 30
Load example 1 1: 31
Load example 1 2: 31
Load example 1 3a: 31
Load example 1 3b: 31
Example and Sample Calculations (Non-metric) 34
Example 2: 34
Load example 2 1: 35
Load example 2 2: 35
Load example 2 3a: 35
Load example 2 3b: 35
Lifting Operations 36
Counterweight 37
Outrigger Lift Off 37
Multiple Crane Lifts 37
Tilt-Up Panel Lifting 37
Pile Driving and Extracting 38
Crane Equipment 38
Crane Inspection 38
Electrocution Hazard 39
Set-Up and Operation 40
Electrocution Hazard Devices 40
Electrical Contact 41
Special Operating Conditions and Equipment 41
Earthing the Crane 41
Personnel Handling 42
Environmental Protection 43
Maintenance 43
Service and Repairs 43
Lubrication 44
Tires 45
Hoist Rope 45
Synthetic Hoist Rope 45
Wire Rope 45
Sheaves 46
Batteries 47
Super Capacitor (If Equipped) 47
General Maintenance 47
Transporting the Crane 48
Travel Operation 48
Work Practices 49
Personal Considerations 49
Crane Access 49
Job Preparation 49
Working 50
Lifting 51
Hand Signals 52
Jib 54
Parking and Securing 54
Shut-Down 54
Cold Weather Operation 54
Temperature Effects on Hook Blocks 55
Temperature Effects on Hydraulic Cylinders 55
Overload Inspection 56
Boom Inspection 58
Superstructure Inspection 60
Carrier Inspection 62
SECTION 3 65
Operating Controls and Procedures 65
Controls, Switches, and Gauges 65
Cab Controls 65
Swing Control 65
Telescope Control 65
Hoist Control 65
Boom Lift Control 65
Accelerator Pedal 66
Brake Pedal 66
Steering Wheel 66
Turn Signal/Windshield Wiper Lever 66
Left Dash Controls 67
Defroster Switch 67
Error Code Screen Toggle Switch 67
Steering Select Switch 67
Two-Wheel/Four-Wheel Drive Select Switch 67
Headlights/Work Lights Switch 67
Outrigger Extend/Retract Switch 67
Hoist Speed Select Switch 67
Right Dash Controls 68
Rated Capacity Limiter (RCL) Override Switch 68
Outrigger/Jack Select Switches 68
Hazard Lights Switch 68
Crane Function Switch 68
Parking Brake Switch 68
Ignition Switch 68
Winch Switch (Optional) 68
360° Swing Lock Switch 68
Indicator and Gauge Display 69
Fuel Gauge 70
Left Turn Signal Indicator 70
Voltmeter 70
Hourmeter 70
Diagnostic Fault Codes 70
Tachometer 70
Right Turn Signal Indicator 70
Engine Coolant Temperature Gauge 70
Crane Function Enabled Indicator 70
Outrigger Monitoring Indicator 70
Third Wrap Indicator 70
Headlights Indicator 70
Work Lights Indicator 70
Axle Lockout Indicator (Not Used) 70
Hydraulic Oil High Temperature Indicator 70
Engine Wait to Start Indicator 70
Engine Stop Indicator 70
Engine Warning Indicator 70
Parking Brake Engaged Indicator 70
Low Brake Pressure Indicator 71
Low Engine Oil Pressure Indicator 71
Battery Charge Indicator 71
Transmission Oil Temperature Indicator 71
Low Transmission Oil Pressure Indicator 71
Crane Level Indicator 71
Engine Warning and Stop Lights 71
Rated Capacity Limiter (RCL) 71
Air Conditioning/Heater Controls 72
Boom Angle Indicator 72
Outrigger Controls 72
Steering Controls 73
Two-Wheel Steer Mode 73
Four-Wheel Steer Mode 73
Crab Steer Mode 73
Operator’s Cab 74
Heater/Air Conditioner 74
Defroster 74
Seat Adjustment 75
Seat Belt 75
Cab Door (Enclosed Cab) 75
Opening the Cab Door from Outside 75
Opening the Door from Inside 75
Locking the Cab Door 75
Opening Side Window 75
Fire Extinguisher 75
Crane Operation 76
Starting the Engine 76
Normal Engine Starting 76
Towing or Pushing the Crane to Start the Engine 77
Jump Starting the Engine 77
Crane Warm-up Procedures 78
Engine 78
Transmission 78
Hoist 78
Swing Drive and Turntable Bearing 78
Axles 79
Hydraulic Oil System 79
Traveling with the Crane 79
Changing Travel Direction 80
Shifting Gears 80
Stopping Travel 81
Operating the Outrigger Controls 81
Proper Leveling of the Crane 81
Bubble Level Adjustment 81
To Extend and Lower the Outriggers 81
Extending the outriggers 81
Lowering the Jacks 82
Outrigger Monitoring System (OMS) (Optional—Standard in North America) 82
Raising the Jacks 83
Retracting the Outriggers 83
Operating the Boom Controls 83
Boom Swing Operation 83
To Rotate the Mast to the Left (Counterclockwise) 83
To Stop Rotation 84
To Rotate the Mast Right (Clockwise) 84
Boom Telescope Operation 84
To Extend the Boom 84
To Stop Extension/Retraction 84
To Retract the Boom 84
Boom Lift Operation 85
To Raise the Boom 85
To Stop Boom Movement 85
To Lower the Boom 86
Hoist Operation 87
To Raise the Hookblock 87
To Stop Hoist Rotation 87
To Lower the Hookblock 87
Hoist Rotation Indicator 88
Optional Controls Operation 89
Under Deck Winch 89
To Extend the Wire Rope 89
To Stop the Winch 89
To Retract the Wire Rope 89
Operating Practices 90
Handling a Load 90
Attaching the Load 90
Holding the Load 90
Moving the Load 90
Travel on Slopes 90
Traveling with a Load (Pick and Carry) 91
Elevating Personnel 91
Preparation and Setup 91
Lifting Personnel 91
Capacity Limitations 92
Turning Clearances 92
Crane Shutdown 92
Battery Disconnect 92
Unattended Crane 92
Towing a Disabled Crane 92
SECTION 4 93
Capacity Chart 93
Using the Capacity Chart 93
Operating Boom Radius 93
Locating the Lift Capacity 93
Things to Observe When Using the Capacity Chart 93
Lifting with the Boom Extension Installed 94
Pick and Carry Ranges 94
SECTION 5 97
Attachments 97
Pivoting Boom Head 97
Boom Head Positions 97
Positions When No Boom Extension Is Attached 97
Positions When Boom Extension Is Attached 97
Changing the Boom Head Position (No Boom Extension) 99
Adjusting the Boom Extension Offset 100
Hoist Block 101
Removing The Hoist Block 101
Installing the Hook Block 101
Boom Extension 101
Attaching the Boom Extension 101
Manually Extendable Jib (Optional) 106
Stowing the Boom Extension 107
Searcher Hook Assembly 109
Installation 109
Removal 109
Down Haul Weight 110
Installing the Down Haul Weight 110
Removing the Down Haul Weight 110
Installing Cable On The Hoist 111
Wire Rope Wedge Socket 112
Reeving 114
Reeving for 4-part Line 114
SECTION 6 115
Maintenance 115
Introduction 115
Spark Arresting Mufflers 115
Safety List 115
Lubricants 116
Maintenance Records 116
Special Maintenance 116
Delivery Inspection 116
After First 50 Hours Of Operation (New Cranes) 116
Cranes Not In Regular Use 116
Preventive Maintenance 117
Maintenance Schedule and Checklist 117
Lubrication Points 119
Scheduled Maintenance 122
Daily (Walk-around) Inspection 122
Inspections 122
Inspecting the Anti-Two-Blocking System 122
Inspect the Wire Rope 122
Inspecting Reeving, Clamps and Connections 122
Inspecting the Lifting Hook 122
Inspecting All Safety Devices 122
Checking Controls Operation 122
Component/System Checks 122
Checking Fuel Level 122
Checking the Engine Crankcase Oil Level 123
Checking the Transmission Oil Level 123
Checking Engine Coolant Level 124
Drain Water From Engine Fuel Filter 124
Checking Hydraulic Oil Level 124
Checking the Air Cleaner Restriction Indicator 125
Removing the Element 125
Installing the Element 125
Checking Tire Pressure 125
50 Hours Of Operation 125
Clean the Air Cleaner Dust Cup 125
Wire Rope Inspection 125
Inspection 125
Grease Fittings 126
Internal Cable Sheave Lubrication 126
The lubrication points on the sheaves are not equipped with grease fittings (zerks) and will require a grease gun adapter to accomplish the task 126
Special Tools: 126
Inner Boom Pad Lubrication 126
Side and Bottom Boom Wear Pad Lubrication 127
Lubricate Parking Brake 127
Heater/Air Conditioner Filter 127
100 Hours Of Operation and Over 127
Adjustments 129
SECTION 8 131
Specifications 131
Lubricants and Capacities 131
Engine Oil Specifications 132
Cummins Oil Registration List 132
Oil Performance Recommendations 132
Oil Viscosity Recommendations 132
Viscosity Grades—Arctic Operation 132
API, SAE ASTM Classification 133
Diesel Fuel 133
General Specifications 134
TIRES 135
WEIGHT 135
TRAVEL SPEEDS 135
TWO-WHEEL STEER 135
OPERATING DIMENSIONS 136
TWO-WHEEL STEER 136
FOUR-WHEEL STEER 136
CTRL516-04_Warm-up_Procedures–Supplement pdf 0
Cold Climate Engine Operation 3
Crane Warm-up Procedures 3
Engine 3
Transmission 3
Hoist 3
Swing Drive and Turntable Bearing 4
Axles 4
Hydraulic Oil System 4

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