Manitowoc Crane TMS700E Operator’s Manual 393-00 PDF

Description

Manitowoc Crane TMS700E Operator’s Manual 393-00 – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane TMS700E Operator’s Manual 393-00 – PDF DOWNLOAD

Language : English
Pages :108
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane TMS700E Operator’s Manual 393-00 – PDF DOWNLOAD

Introduction 5
General 5
New Owner 5
Safety Information 9
Safety Messages 9
General 9
Safety Alert Symbol 9
Signal Words 9
General 10
Operator’s Information 10
Operational Aids 10
OPERATOR’S Qualifications 11
Crane Stability/Structural Strength 12
Load Charts 13
Work Site 13
Lifting Operations 13
Counterweight 15
Outrigger Lift Off 15
MULTIPLE CRANE LIFTS 15
Load Moment Indicating (LMI) Systems 15
Two-Blocking 16
Electrocution Hazard 16
Set-Up and Operation 17
Electrocution Hazard Devices 17
Electrical Contact 18
Special Operating Conditions and Equipment 18
Crushing Hazards 18
Personnel Handling 19
Travel Operation 20
Accidents 20
Maintenance 20
Service and Repair 21
Lubrication 21
Tires 21
Wire Rope 21
Batteries 22
Engine 22
Work Practices 23
Crane Access 23
Job Preparation 23
Working 23
Lifting 23
Hand Signals 24
Transporting The Crane 25
Boom Extension/Jib 25
Cold Weather Operation 25
Temperature Effects on Hydraulic Cylinders 26
Operating Controls and Procedures 29
Carrier Cab 29
Engine Controls and Indicators 29
Gauge Cluster 29
Voltmeter 29
Engine Oil Pressure Gauge 29
Engine Stop Indicator 30
Engine Warning Indicator 30
Tachometer 30
Engine Brake Switches 30
Ignition Switch 30
Throttle Pedal 30
Engine Diagnostics Switches 30
Travel Controls and Indicators 31
Dual Air Pressure Gauge 31
Low Air Pressure Indicator 31
Speedometer 31
Parking Brake Control 31
Park Brake On Indicator 31
Cross-Axle Differential Locked Indicator 31
Cross-Axle Differential Lock Control 31
Inter-Axle Differential Lock Control 31
Inter-Axle DIfferential Lock Control Indicator 32
Brake Pedal 32
Clutch Pedal 32
Transmission Shift Lever 32
Transmission Range Control Switch 32
Transmission Deep Reduction Switch 32
Trailing Boom Trailer Emergency Brake Control (Optional) 32
Suspension Control 32
Suspension Deflated Indicator 32
Craning Controls and Indicators 35
Swing Brake On Indicator (Optional) 35
Hydraulic Pump Engaged Indicator 35
Hydraulic Pump Switch 36
Accessory Controls and Indicators 36
High Beam Indicator 36
Heater Air Temperature Control 36
Fan Switch 36
Windshield Wiper/Washer Switch 36
Headlights Switch 36
Beacon Light Switch (Optional) 36
Headlights Dimmer Switch 36
Turn Signal Lever 36
Hazard Light Switch 36
Left Turn Signal Indicator 36
Right Turn SIgnal Indicator 36
Steering Column Tilt/Telescope Lever 36
Horn Button 36
Fire Extinguisher 36
Cab Circulating Fan 37
Seat Adjustment Lever 37
Seat Tilt Lever 37
Tire Inflator Switch 37
Tire Inflator On Indicator 37
12 VDC Accessory Outlet 37
Cab Dome Light 37
Air Horn (Not Shown) 37
Fuse and Relay Panel 37
Additional Optional Carrier Controls and Indicators 37
Outrigger Control Summary 37
Outrigger Control Panel 38
Outrigger Beam Selector Switch 38
Extend/Retract Switch 38
Center Front Stabilizer Switch 38
Stabilizer Selector Switch 38
Level Indicator 38
Daytime Running Lights 39
Superstructure Cab 39
Engine Controls and Indicators 39
Gauge Cluster 39
Voltmeter 39
Engine Oil Pressure Gauge 39
Water Temperature Gauge 39
Fuel Quantity Gauge 39
Ignition Switch 39
Tachometer 39
Hourmeter 39
Engine Stop Indicator 40
Foot Throttle Pedal 40
Engine Warning Indicator 40
Regeneration Exhaust Filter Indicator 41
Crane Controls and Indicators 41
Telescope or Auxiliary Hoist Control Lever 41
Swing Control Lever 41
Boom Lift Control Lever 41
Main Hoist Control Lever 41
Swing Horn Switch 41
Telescope/Clamshell Selector Switch 41
Telescope/Clamshell Control Pedal 42
Main Hoist Speed Selector Switch 42
Auxiliary Hoist Speed Selector On/Off Switch (Optional) 42
Hoist Rotation Indicators 45
Crane Function Power Switch 45
Hydraulic Boost Switch 45
Outrigger Control Box 45
Front Stabilizer Overloaded Indicator 45
Bubble Level Indicator 45
Swing Brake Control Switch 45
Swing Brake Pedal 45
Pin Swing Lock Control (Pin Type) 45
Swing Lock Control (Positive Lock Type) 46
Accessory Controls and Indicators 46
Panel Light Control 46
Work Lights Switch 46
Boom Lights Switch (Optional) 46
Cab Circulating Fan 46
Cab Dome Light 46
Fire Extinguisher 46
Windshield Wiper/Washer Switch 46
Skylight Wiper 46
Heat Control Knob 46
Fan Switch 46
Air Conditioner Control Switch (Optional) 46
Beacon Light (Optional) 46
12 VDC Accessory Outlet 46
Circuit Breaker Panel 46
Operating Procedures 47
Breaking In A New Carrier 47
Pre-Starting Checks 47
Fuel Supply 47
Engine Oil 47
Engine Coolant 47
Batteries 47
Hydraulic Reservoir and Filter 47
Wire Rope 47
Hook Block and Headache Ball 47
Swingaway Extension 47
Seats and Mirrors 48
Seat Belts 48
Signal and Running Lights 48
Service and Parking Brakes 48
Tires 48
Wheels 48
Safety Equipment 48
Daily Lubrication 48
Cold Weather Operation 48
Operation Below -40°F 48
Operation Below -40°C 48
Engine Operation 48
Start-Up Procedure 48
Idling the Engine 50
Racing the Engine 50
Shutdown Procedure 50
General Crane Operation 50
Pump Drive 50
Control Lever Operation 50
Preload Check 50
Using Your Load Chart 50
Proper Leveling of the Crane 52
Bubble Level Adjustment 52
Crane Functions 52
Setting the Outriggers 52
Setting the Center Front Stabilizer 53
Engaging the Mid Extension Lock Pin 53
Stowing the Outriggers 53
Stowing the Mid-Extend Lock Pin 54
Stowing the Center Front Stabilizer 54
Swinging the Boom 54
Elevating and Lowering the Boom 54
Telescoping the Boom 55
Lowering and Raising the Hoist Cable 55
Operational Aids 56
Load Moment Indicator (LMI) System 56
Control Lever Lockout System 56
Crane Travel Operation 56
Active Restraints 56
Traveling – General 57
Traveling with Boom Extension and/or Inserts Erected 57
Clutch Operation 58
Shifting Gears 59
Crane Transmission 60
Rear Tandem Inter-Axle/Cross-Axle Locks 62
Service/Parking Brakes 62
Engine Braking 63
Stowing and Parking 63
Crane Shutdown Procedures 63
Unattended Crane 64
Set-up And Installation Procedures 65
General 65
Installing Cable on the Hoist 65
Cable Reeving 66
Dead-End Rigging/Wedge Sockets 71
Installing Wedge and Socket 71
Erecting and Stowing the Bi-Fold Boom Extension 73
Erecting 73
Stowing 81
Setting the Folding Swingaway Offset 82
Erecting and Stowing the Bi-Fold Boom Extension Using the 20 ft (6 1 m) Insert 83
Erecting 83
Stowing 83
Removable Counterweight 85
Mounting the Counterweight 85
Stowing the Counterweight 85
Clamshell Option 87
Lubrication 89
General 89
Arctic Conditions Below 0°F (-18°C) 89
ALL Weather Package & Lubricants 89
Arctic Conditions Down To -40°F (-40°C) 89
Standard Lubricants Package 90
Lubrication Points 91
Carrier Lubrication 92
Hydraulic Lubrication 97
Superstructure Lubrication 98
Boom, Boom Extension, and Boom Accessories Lubrication 99
Wire Rope Lubrication 101
Maintenance Checklist 105
General 105
Instructions 105

Questions? Email us: [email protected]

S.M