Manitowoc Creans Series 900 Operating Manual – PDF

Description

Manitowoc Creans Series 900 Articulating & Telescoping Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Creans Series 900 Articulating & Telescoping Operating Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Creans Series 900 Articulating & Telescoping Operating Manual – PDF DOWNLOAD

Introduction
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
Safety Responsibilities 1 1
Management/Supervisory Responsibilities 1 1
Operator’s Responsibilities 1 1
Signalmen’s Responsibilities 1 2
Crew Member Responsibilities 1 2
OperatorQualifications 1 3
Conduct of Operators 1 4
Training 1 5
Inspection 1 6
Operational Aids 1 6
Safe Maintenance and Repair 1 7
Transporting Truck and Crane Safely 1 7
Planning the Job Safely 1 7
Safe Operation 1 8
Operation Setting Up at the Sight 1 8
Operating Precautions 1 10
Operation
Controls 2 1
Truck Cab Controls 2 1
Crane Nomenclature 2 2
Additional Carrier Controls and Indicators 2 3
Superstructure Cab 2 4
Superstructure Cab Controls and Indicators 2 7
Load Moment Indicator 2 10
Operating Procedures 3 1
Equipment Familiarization 3 1
Equipment Checks 3 1
Work Site Position 3 1
Before Leaving the Cab 3 1
Crane Set Up 3 1
Before Making the Lift 3 2
Reading and Understanding the Load Charts 3 2
General Rules when Operating the Winch 3 1 O
Lifting the Load 3 1 o
Shutting Down and Preparing for Road Travel 3 11
Jib Safety and Operation 4 1
Safety Tips for Job Operation 4 1
Side Folding Swing Around Jib Operation 4 1
Jib Maintenance 4 2
Jib Removal 4 2
Jib Jack 4 3
Operation 4 3
Oil Cooler 4 4
Specifications 4 4
Operation 4 4
IX
Standard Hand Signals for Controlling Crane Operations 4 5
Propane Heater 4 7
Description 4 7
Table of Specifications 4 7
Theory of Operation 4 7
Table of Control and Indicator Functions 4 9
Maintenance, Lubrication & Service
Maintenance
Inspection and Maintenance 5 1
Inspection 5 1
Daily Inspections 5 1
Weekly Inspections 5 1
Monthly Inspections 5 2
Periodic Inspections 5 2
Other 5 2
Wire Rope Inspection and Maintenance 5 3
Inspection 5 3
Rope Replacement 5 3
Care of the Wire Rope 5 4
Rope Construction 5 4
Adjustments and Repairs 5 4
Torque Values for Grade 5 and 8 Bolts 5 5
Lubrication
Lubrication Procedures and Charts 6 1
Lubricants 6 1
Lubrication Points 6 2
Wire Rope Lubrication 6 2
Lubrication Chart 6 3
Boom Lubrication 6 5
Service
Service and Repair 7 1
Cleanliness 7 1
Hydraulic Systems 7 1
Fasteners & Torque Values 7 1
Label Parts When Disassembling 7 2
National Crane Fitting O’Ring Part Numbers 7 2
Trouble Diagnosis 7 3
Hydraulic Schematic 7 7
Hydraulic Schematic with Radio Remotes 7 9
Electrical Schematic 7 11
Electrical Schematic with Radio Remotes 7 13
Electrical Schematic (LMI ATB DS 160) 7 15
Electrical Schematic (LMI ATB DS 350) 7 17
Level Indicator Adjustment 7 19
Five Section Boom Operation 8 1
Five Section Boom Service 8 2
Boom Removal 8 2
Boom Disassembly 8 2
Additional Maintenance, Disassembled Boom 8 4
Five Section Boom Assembly 8 5
Five Section Cable Tensioning 8 10
Five Section Top/Bottom Pad Replacement, Assembled Boom 8 12
Top Pad Replacement 8 12
Bottom Pad Replacement 8 13
X
Four Section Boom Operation 9 1
Four Section Boom Service 9 2
Boom Removal 9 2
Boom Disassembly 9 2
Additional Maintenance, Disassembled Boom 9 3
Four Section Boom Assembly 9 6
Four Section Cable Tensioning 9 8
Four Section Top/Bottom Pad Replacement, Assembled Boom 9 9
Top Pad Replacement 9 9
Bottom Pad Replacement 9 9
Three Section Boom Operation 9 1 0
Three Section Boom Service 9 11
Boom Removal 9 11
Boom Disassembly 9 11
Additional Maintenance, Disassembled Boom 9 12
Three Section Boom Assembly 9 14
Three Section Cable Tensioning 9 16
Three Section Top/Bottom Pad Replacement, Assembled Boom 9 17
Top Pad Replacement 9 17
Bottom Pad Replacement 9 17
Boom Calibration 10 1
Top/Rear Wear Pads 10 1
Inner Side Pads 10 2
Rear, Bottom pads 10 2
Jib Installation and Adjustment 11 1
Jib Jack Service and Maintenance 11 3
Adding Oil 11 3
Changing Oil 11 3
Lubrication 11 3
Rust Prevention 11 3
Trouble Shooting 11 3
Oil Cooler Service and Maintenance 11 4
Multi stage Extend Cylinder Disassembly and Repair 12 1
Cylinder Reassembly 12 1
Single Stage Extend Cylinder Disassembly and Repair 12 3
Cylinder Reassembly 12 3
Single Stage Cylinder Disassembly and Repair 12 4
Hydraulic System Description 13 1
Swing Valve 13 3
Lift/Winch/Telescope Valve 13 3
Servicing the Control Valves 13 4
Disassembly and Reassembly of Control Valves to Replace
Seals Between Sections
Replacing Bonnet Seals
Adjusting the Relief Valve Pressure
Servicing the Rotation Gearbox
Introduction
Repair Procedure
Disassembly Sequence
Input Planetary Repair
Output Planetary Repair
Shaft Repair
Case Assembly Repair
Unit Assembly
Brake
Disassembly Sequence
Assembly Procedure
Outrigger Disassembly
Outrigger Assembly
Outrigger Cable Tensioning
OutriggerCalibration
Side Pads
Top and Bottom Pads
Propane Heater
Maintenance
Annual Service Instructions
Component Adjustment and Repair
Solenoid Valve
Burner Head
Ignition Pack
Motor and Blower Assembly
Hi Lo Control, Microswitch and Flame Switch
Control Panel
Heat Exchanger
Specifications
Dimensional Specification
Specifications
Capacity Chart
Installation
Installation
Typical Locations/Serial Number Identification
Minimum Truck Requirements
Truck Requirements
Truck Requirements New York City Approved
PTO Selection
PTO Ratio
PTO Horsepower Requirements
Truck Frame Strength
Section Modulus Tables
Truck Preparation
Welding Precautions
Positioning Crane on Truck
PTO, Pump, Reservoir
Reinforcing/After Frame Extension
Crane Installation
Pin Bearing Inspection and Installation Procedure
Pin Inspection
Bearing Inspection
Trunnion Inspection
Installation
Anti Two Block Load Moment Indicator Installation and Function Verification
Counterweighting
Initial Crane Run in Procedure
Stability Test
Mounting
Controls & Hydraulics
Frame & Lift Cylinder
Outrigger & Stabilizers
Boom & Jib

Customer Support: [email protected]

S.M