Manitowoc Grove 1400H Series Crane Operating Manual PDF

Description

Manitowoc Grove 1400H Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove 1400H Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Language : English
Pages : 156
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove 1400H Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Introduction
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
Safety Responsibilities
Management/Supervisory Responsibilities
Operator’s Responsibilities
Signalmen’s Responsibilities
Crew Member Responsibilities
Operator Qualifications
Conduct of Operators
Training
Inspection
Operational Aids
Safe Maintenance and Repair
Transporting Truck and Crane Safely
Planning the Job Safely
Safe Operation
Operation – Setting Up at the Job Site
Operating Precautions
Operation
Controls 2-1
Truck Cab Controls 2-1
Crane Controls 2-1
Crane Nomenclature 2-3
Load Moment Indicators 2-4
Operating Procedures 3-1
Equipment Familiarization 3-1
Equipment Checks 3-1
LMI Inspection Procedure 3-1
Work Site Position 3-4
Before Leaving the Cab 3-4
Crane Set Up 3-4
Before Making the Lift 3-5
LMI Set Up and Programming Procedure 3-5
Reading and Understanding the Load Charts 3-5
General Rules when Operating the Winch 3-11
LiftingtheLoad 3-11
Shutting Down and Preparing for Road Travel 3-12
Jib Safety and Operation 4-1
Safety Tips for Job Operation 4-2
Side Folding – Swing Around Jib Operation 4-2
Jib Maintenance 4-4
Jib Removal 4-4
Jib Jack 4-5
Operation 4-5
Oil Cooler 4-6
Specifications 4-6
Operation 4-6
Standard Hand Signals for Controlling Crane Operations 4-7
LMI Manual
IX
Maintenance, Lubrication & Service
Maintenance
Inspection and Maintenance 5-1
Inspection 5-1
Daily Inspections 5-1
Weekly Inspections 5-1
Monthly Inspections 5-2
Periodic Inspections 5-2
Other 5-2
Adjustments and Repairs 5-2
Wire Rope Inspection and Maintenance 5-3
Inspection 5-3
Rope Replacement 5-3
Care of Wire Rope 5-4
Rope Construction 5-4
Wire Rope Installation 5-4
Torque Values for Grade 5 and 8 Bolts 5-6
Lubrication
Lubrication Procedures and Charts 6-1
Lubricants 6-1
Hydraulic Oil 6-1
Lubrication Points 6-2
Wire Rope Lubrication 6-2
Lubrication Chart 6-3
Boom Lubrication 6-4
Inner Boom Pad Lubrication 6-4
Service
Service and Repair 7-1
Cleanliness 7-1
Hydraulic Systems 7-1
Fasteners & Torque Values 7-1
Label Parts When Disassembling 7-2
Welding Precautions 7-2
National Crane Fitting O’Ring Part Numbers 7-2
Trouble Diagnosis 7-3
Hydraulic Schematic 7-7
Electrical Schematic 7-9
Electrical Schematic (LMI-ATB) 7-11
LMI Service and Maintenance 7-13
Operating Errors 7-13
Anti-Two Block Wire with External Reel 7-14
Operation 7-14
Maintenance 7-14
Single Stage Cylinder Disassembly and Repair 8-1
Single Stage Cylinder Disassembly and Repair 8-2
Multi-stage Extend Cylinder Disassembly and Repair 8-3
Cylinder Disassembly 8-3
Cylinder Reassembly 8-3
Torque Specifications 8-3
Four Section Boom Operation 9-1
Four Section Boom Maintenance 9-2
Internal Cable Sheave Lubrication 9-2
Four Section Cable Tensioning 9-2
Four Section Boom Service 9-3
Boom Removal 9-3
Boom Disassembly 9-3
Additional Maintenance, Disassembled Boom 9-4
X
Four Section Boom Assembly 9-5
Five Section Boom Operation 10-1
Five Section Boom Service 10-2
Boom Removal 10-2
Five Section Boom Maintenance 10-3
Internal Cable Sheave Lubrication 10-3
Five Section Cable Tensioning 10-4
Five Section Boom Disassembly 10-6
Additional Maintenance, Disassembled Boom 10-7
Five Section Boom Assembly 10-8
Top/Rear Side Pad Adjustment 10-12
Four and Five Section Top/Bottom Pad Replacement Assembled Boom 10-13
Top Rear Pad Replacement 10-13
Front Bottom Pad Replacement 10-13
Inner Wear Pad Calibration 11-1
Inner Side Pads 11-1
Jib Installation and Adjustment 11-3
Jib Jack Service and Maintenance 11-5
Adding Oil 11-5
Changing Oil 11-5
Lubrication 11-5
Rust Prevention 11-5
Trouble Shooting 11-5
Oil Cooler Service and Maintenance (Optional) 11-6
Hydraulic System Description 12-1
Servicing the Main Control Valve 12-2
Disassembly and Reassembly of Control Valves to Replace Seals 12-2
Replacing Spool Seals 12-2
Adjusting the Relief Valve Pressure Settings 12-2
Tightening Torques (Maximums) 12-2
Servicing the Outrigger, Stabilizer, & Turn Control Valve 12-4
Replacing Spool Seals 12-4
Replacing Section Seals 12-4
Tightening Torques (Maximums) 12-4
Rotation Gearbox and Brake 12-6
Swing Drive Service 12-7
Lubrication and Maintenance 12-7
Disassembly Procedure 12-7
Assembly Procedure 12-8
Outrigger Disassembly 13-1
Outrigger Assembly 13-2
Outrigger Cable Tensioning 13-3
Outrigger Calibration 13-4
Side Pads 13-4
Top and Bottom Pads 13-6
Specifications
Dimensional Specification
Specifications
Capacity Chart
Installation
Installation 15-1
Typical Locations/Serial Number Identification 15-2
Minimum Truck Requirements 15-3
Truck Requirements 15-4
PTO Horsepower Requirements 15-6
Direct Mount Pump to PTO 15-6
PTO Ratio 15-6
Pump Rotation 15-6
TruckFrameStrength 15-7
Section Modulus Tables 15-8
Truck Preparation 15-11
Welding Precautions 15-11
Positioning Crane on Truck 15-11
PTO, Pump, Reservoir 15-11
Reinforcing/After Frame Extension 15-12
After Frame Modification 15-15
Crane Installation 16-1
Pin Bearing Inspection and Installation Procedure 16-5
Pin Inspection 16-5
Bearing Inspection 16-5
Trunnion Inspection 16-5
Installation 16-5
Counterweighting 16-6
Counterweighting Methodes for Stability 16-7
Anti-Two-Block Load Moment Indicator Installation and Function Verification 16-9
Initial Crane Run in Procedure 16-11
Boom Rest 16-12
Stability Check 16-13

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