Manitowoc Grove 600C Series Crane Operating Manual PDF

Description

Manitowoc Grove 600C Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove 600C Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Language : English
Pages : 204
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove 600C Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

INTRODUCTION
WARRANTY
NOTICE TO OWNER/USER
NOTICE TO SUBSEQUENT OWNER
SAFETY & OPERATION
SAFETY
A WORD TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY 1
OPERATOR QUALIFICATIONS 2
SAFETY IN EQUIPMENT MAINTENANCE AND INSPECTION
SAFE VEHICLE TRANSPORTATION
SAFE OPERATION
Setting up at the Job Site
Operating the Crane
OPERATION
TRAINING
CONTROLS
Cab Controls
Crane Controls
CRANE CONTROL IDENTIFICATION
OPERATING PROCEDURES
Equipment familiarization 21
Equipment Checks 21
Work Site Position 21
Before leaving the Cab 22
Setting the Outriggers 22
Before Making the lift 24
Reading and Understanding the Capacity Chart 24
Winch System Operation 33
General Rules When Operating Winch 33
lifting the load 34
Shutting Down and Preparing for Road Travel 34
Winch Burst of Speed Operation 35
JIB SAFETY AND OPERATION
Safety Tips for Jib Operation
Side Folding-Swing Around Jib Operation
ANTI TWO BLOCK SYSTEM
HYDRAULIC CAPACITY ALERT SYSTEM
System Description
System Operation
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 45
SERVICE & MAINTENANCE
MAINTENANCE, LUBRICATION & SERVICE
MAINTENANCE
Inspection
Daily Inspection
Weekly Inspections
Monthly Inspections
Periodic Inspections
WIRE ROPE MAINTENANCE
Inspection
Rope Replacement
Care of Wire Rope
Rope Construction
Adjustments & Repairs
TORQUE VALUES FOR GRADE 5 & 8 BOLTS
TIRE LOAD AND INFLATION TABLE
LUBRICATION
Lubricants
Lubrication Points
Wire Rope Lubrication
LUBRICATION CHART
SERVICE
Cleanliness
Hydraulic Systems
Fasteners & Torque Values
Label Parts When Disassembling
National Crane Fitting 0-Ring Part Numbers
WINCH OIL LEVEL
ROTATION GEARBOX OIL LEVEL
TROUBLE DIAGNOSIS
HYDRAULIC SCHEMATIC
ELECTRICAL SCHEMATIC
ANTI TWO BLOCK TROUBLE DIAGNOSIS
ELECTRICAL/HYDRAULIC SCHEMATIC (ANTI TWO BLOCK)
CYLINDER DISASSEMBLY AND REPAIR
THREE SECTION BOOM OPERATION
BOOM ILLUSTRATIONS
THREE SECTION BOOM SERVICE
Boom Removal
Boom Disassembly
Additional Maintenance, Disassembled Boom
THREE SECTION BOOM ASSEMBLY
THREE SECTION CABLE TENSIONING 91
THREE SECTION TOP/BOTTOM PAD REPLACEMENT, ASSEMBLED BOOM 93
FOUR SECTION BOOM OPERATION
FOUR SECTION BOOM SERVICE
FOUR SECTION BOOM ASSEMBLY
FOUR SECTION CABLE TENSIONING
FOUR SECTION EXTEND CYLINDER DISASSEMBLY
Piston Disassembly
Cylinder Reassembly
FOUR SECTION TOP/BOTTOM PAD REPLACEMENT, ASSEMBLED BOOM
Top Pad Replacement
Bottom Pad Replacement
INNER WEAR PAD CALIBRATION
JIB INSTALLATION AND ADJUSTMENT
INNER BOOM PAD LUBRICATION
ROTATION GEARBOX ILLUSTRATION
DISASSEMBLY & ASSEMBLY INSTRUCTIONS FOR ROTATION GEARBOX
BRAKE ILLUSTRATION
DISASSEMBLY &DASSEMBLY INSTRUCTIONS FOR BRAKE
SERVICING THE CONTROL VALVES
Disassembly and Reassembly of Control Valves to Replace Seals
Replacing Spool Seals
Adjusting the Relief Valve Pressure
HYDRAULIC CAPACITY ALERT SYSTEM
System Adjustment
Trouble Shooting
Maintenance & Repair
CHARLYNN REPAIR MANUAL
PUMP SERVICE MANUAL
WINCH AND/OR WINCH MOTOR SERVICE MANUAL
SYSTEM SPECIFICATIONS
DIMENSIONAL SPECIFICATIONS
CAPACITY CHART
SPEC IFI CA TI ONS
INSTALLATION
INSTALLATION
TYPICAL LOCATIONS/SERIAL NUMBER IDENTIFICATION
MINIMUM TRUCK REQUIREMENTS
MOUNTING CONFIGURATIONS
PTO HORSEPOWER REQUIREMENTS
PTO SELECTION
TRUCK FRAME STRENGTH
Section Modulus Tables
TRUCK FRAME AND MOUNTING BOLT REQUIREMENTS FOR FRONT STABILIZER
Section Modulus Tables
TRUCK PREPARATION
PTO, Pump
Reinforcing
CRANE INSTALLATION
PIN BEARING INSPECTION AND INSTALLATION PROCEDURE
Pin Inspection
Trunnion Inspection
Bearing Inspection
Installation
ANTI TWO BLOCK HYDRAULIC CAPACITY ALERT INSTALLATION
COUNTERWEIGHTING 185
COUNTERWEIGHTING METHODS FOR STABILITY AROUND THE REAR 180° 189
INITIAL CRANE RUN-IN PROCEDURE
BOOM RESTS
STABILITY CHECK
ILLUSTRATED PARTS

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