Manitowoc Grove Crane 400B Series Operating Manual PDF

Description

Manitowoc Grove 400B Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove 400B Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Language : English
Pages : 147
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove 400B Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Introduction
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
Safety Responsibilities 1-1
Management/Supervisory Responsibilities 1-1
Operator’s Responsibilities 1-1
Signalmen’s Responsibilities 1-2
Crew Member Responsibilities 1-2
Operator Qualifications 1-3
Conduct of Operators 1-4
Training 1-5
Inspection 1-6
Safe Maintenance and Repair 1-6
Transporting Truck and Crane Safely 1-6
Planning the Job Safely 1-7
Safe Operation 1-8
Operation – Setting Up at the Job Site 1-8
Operating Precautions 1-10
Operation
Controls 2-1
Truck Cab Controls 2-1
Crane Controls 2-1
Crane Nomenclature 2-3
Operating Procedures 2-4
Equipment Familiarization 2-4
Equipment Checks 2-4
Work Site Position 2-5
Before Leaving the Cab 2-5
Crane Set Up 2-5
Before Making the Lift 2-6
Reading and Understanding the Load Charts 2-6
Winch System Operation 2-12
Using Multiple Part Lines 2-12
General Rules when Operating the Winch 2-12
Lifting the Load 2-12
Shutting Down and Preparing for Road Travel 2-13
Optional Winch Burst of Speed Operation 2-13
Anti-Two-Block System 2-14
Description/Operation 2-14
Hydraulic Capacity Alert system 2-15
System Description 2-15
System Operation 2-15
Jib Safety and Operation 2-17
Safety Tips for Jib Operation 2-18
Side Folding – Swing Around Jib Operation 2-18
Jib Maintenance 2-19
Standard Hand Signals for Controlling Crane Operations 2-20
IX
Maintenance, Lubrication & Service
Maintenance
Inspection and Maintenance
Inspection
Daily Inspections
Weekly Inspections
Monthly Inspections
Periodic Inspections
Other
Wire Rope Inspection and Maintenance
Inspection
Rope Replacement
Care of Wire Rope
Rope Construction
Adjustments and Repairs
Optional High Pull Planetary Winch
Tire Load and Inflation Table
Lubrication
Lubrication Procedures and Charts 4-1
Lubricants 4-1
Hydraulic Oil 4-1
Lubrication Points 4-2
Wire Rope Lubrication 4-2
Lubrication Chart 4-3
Hydraulic Oil Reservoir Level 4-4
Service
Service and Repair 5-1
Cleanliness 5-1
Hydraulic Systems 5-1
Fasteners & Torque Values 5-1
Label Parts When Disassembling 5-2
National Crane Fitting O’Ring Part Numbers 5-2
Torque Values for Grade 5 and 8 Bolts 5-3
Using Torque Wrench Extensions 5-4
Winch Oil Level 5-5
Rotation Gearbox Oil Level 5-5
Brake Oil Level 5-5
Trouble Diagnosis 5-6
Hydraulic Schematic 5-9
Electrical Schematic 5-11
Anti-Two-Block Internal Wire System 5-13
Operation 5-13
Maintenance 5-13
Trouble Diagnosis-Electrical 5-15
Trouble Diagnosis-Hydraulic 5-17
Cylinder Disassembly and Repair 6-1
Extend Cylinder 6-2
Extend Cylinder Diassembly 6-2
Extend Cylinder Assembly 6-2
Three Section Boom Operation 6-3
Boom Illustrations 6-4
Three Section Boom Maintenance 6-5
Internal Cable Sheave Lubrication 6-5
Three Section Cable Tensioning 6-5
Three Section Boom Service 6-6
Boom Removal 6-6
Boom Disassembly 6-6
Additional Maintenance/Disassembled Boom 6-8
X
Three Section Boom Assembly 6-9
Three Section Top/Bottom Pad Replacement Assembled Boom 6-11
Top Rear Pad Replacement 6-11
Front Bottom Pad Replacement 6-11
lnnerWearPadCalibration 7-1
Inner side Pads 7-1
Inner Boom Pad Lubrication 7-3
Jib Installation and Adjustment 7-4
(Optional) Oil Cooler Service and Maintenance 7-6
Disassembly & Assembly Instructions for Rotation Gearbox 7-7
Brake Section 7-7
Trouble Shooting 7-7
Brake Disassembly 7-7
Brake Reassembly 7-7
Gear Housing Disassembly 7-8
Gear Housing Reassembly 7-8
Rotation Gearbox Illustration 7-9
Rotation Stop-Mechanical 7-1 O
Adjustment Procedure 7-10
Outrigger Stow Latch Adjustment 7-11
Servicing the Control Valves 7-12
Disassembly and Reassembly of Control Valves to Replace Seals 7-12
Replacing Spool Seals 7-12
Unloader Dump Valve Air Purging Instructions 7-13
Control Valve Relief Adjustment 7-14
Hydraulic System Description 7-15
Hydraulic Capacity Alert System 7-16
System Adjustment 7-16
Trouble Diagnosis 7-17
Maintenance and Repair 7-20
Service Manual for Winch
Specifications
Dimensional Specifications 8-1.1
12′ 811 Narrow Span Outrigger Dimensional Specifications 8-1.2
Capacity Chart 8-5
Installation
Installation 9-1
Typical Locations/Serial Number Identification 9-2
Minimum Truck Requirements 9-3
Mounting Configurations 9-4
Configuration 1 – With Subbase 9-4
Configuration 2 – With Subbase and SFO 9-5
Configuration 3 – With Subbase and Counterweight 9-5
Configuration 4 – Without Subbase 9-6
Configuration 5 – Tractor Mount 9-6
Configuration 6 – Rear Mount With Heavy Duty Subbase 9-7
PTO Horsepower Requirements 9-8
Direct Mount Pump to PTO 9-8
Pump Rotation 9-8
PTO Selection 9-9
Truck Frame Strength 9-10
XI
Section Modulus Tables 9-11′
Truck Frame Requirements for Optional Front Stabilizer 9-14
Section Modulus Tables 9-15
Truck Preparation 9-19
Positioning Crane on Truck 9-19
PTO, Pump, Reservoir 9-19
Reinforcing/After Frame Extension 9-20
After Frame Modification 9-23
Crane Installation 10-1
Pin Bearing Inspection and Installation Procedure 10-5
Pin Inspection 10-5
Bearing Inspection 10-5
Trunnion Inspection 10-5
Installation 10-5
Counterweighting 10-6
Counterweighting Methods for Stability Around the Rear 180° 10-9
Initial Crane Run-In Procedure 10-11
Boom Rests 10-12
Stability Check 10-13
Optional Cross Frame Outrigger Installation 10-14

Need help? Contact: [email protected]

S.V