Operating Manual for Grove GMK 5250XL-1 Lattice Extension

Description

Manitowoc Grove Crane GMK 5250XL-1 Lattice extension Operating Manual 3302981 – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane GMK 5250XL-1 Lattice extension Operating Manual 3302981 – PDF DOWNLOAD

Language : English
Pages : 436
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane GMK 5250XL-1 Lattice extension Operating Manual 3302981 – PDF DOWNLOAD

Lattice extension operating manuals 1
1 Overview 31
Validity of this operating manual 31
Validity of this operating manual 31
Prerequisites for installation and operation 31
References to other operating manuals 31
Lattice extension described 32
Terms used 34
Lattice extension parts 34
Additional equipment 35
2 Basic safety instructions 37
Other applicable documents 37
Safety instructions for working with a lattice extension 38
Working at heights 38
Slinging 38
Locks 38
Rigging mode 38
Two cranes 38
3 Operating elements 39
On the swing-away lattice 39
In the crane cab 40
Overview 40
At the control console, right 41
On the CCS control unit 41
Menu with independent displays 41
Enter rigging mode/ telescope status menu 42
Other operating elements 43
On the turntable 43
4 Rigging work on the main boom 45
Hose drum 45
Slinging points 45
Dimensions and weights 46
Rigging work on the hose drum 47
Installing/removing the hose drum 47
Removal 49
Engaging/releasing the locking device on the hose drum 51
Positions of the hydraulic connections 52
Working with the lattice extension 52
Main boom operation 53
5 Swing-away lattice 55
Swing-away lattice versions 55
Operations planning 57
Permissible combinations 57
Dimensions and weights 58
Identification 60
Transport conditions 61
Overview 61
Transport conditions – Notes on checking 63
Transport conditions – Folded – Swing-away lattice 17 8 m 65
Transport condition – Folded – Section 1 only 69
Transport condition – Removed – Swing-away lattice 70
Transport condition – Removed – Main boom 72
Transport condition – Removed – Section 3 74
Checklists for rigging work 75
Symbols and their representation 75
Overview 76
CHECKLIST: Installation – In the working position 77
CHECKLIST: Installation – In the transport position 82
CHECKLIST: Removal – From the working position 88
CHECKLIST: Removal – From the transport position – Section 1 93
CHECKLIST: Removal – From the transport position – Swing-away lattice 94
CHECKLIST: Rigging in the working position – 11 2 m 96
CHECKLIST: Rigging in the working position – 17 8 m 100
CHECKLIST: After rigging in the working position 105
CHECKLIST: Before rigging in the transport position 107
CHECKLIST: Rigging in the transport position – 11 2 m 109
CHECKLIST: Rigging in the transport position – 17 8 m 113
Rigging work – General information 119
Slinging points 119
Securing the swing-away lattice with the guide rope 121
Folding the run-up rail out/in 123
Reeving the guide rope in the run-up rail 124
Section 2 – Folding the deflection sheaves in/out 125
Section 3 – Deflection sheaves – Transport position/ Working position 127
Rigging work – Establishing/separating connections 129
Preparing the truck crane 129
Overview of the rigging ranges 130
Range 1 – Folded – Slewing connection 131
Range 1 – Folded down – Main boom/Section 2 132
Range 1 – Folded down – Slewing connection 134
Range 1 – Installing/removing – Main boom/Section 2 135
Range 1 – Installation – Slewing connection 138
Range 2 – Folded – Main boom/Section 2 139
Establishing 139
Disconnecting 140
Range 2 – Folded down/removed – Engage position 141
Range 3 – Installation/Removal – Section 2A/Section 2B 142
Establishing 142
Disconnecting 144
Range 3 – Installation/Removal – Section 2/Section 3 145
Range 4 – Folded – Main boom/Section 1 148
Range 4 – Installation/Removal – Main boom/Section 1 149
Range 5 – Folded – Section 1/Section 2 151
Range 5 – Folded down – Section 1/Section 2 152
Range 6 – Folded – Main boom/Section 1 153
Establishing 153
Range 6 – Folded – Section 1/Section 2 156
Range 6 – Folded down – Section 1/Section 2 157
Range 6 – Installation/Removal – Section 1/Section 2 158
Range 6 – Installation/Removal – Main boom/Section 1 160
Relieving the connecting points 162
Rigging work – Swinging operations 163
Swing-away lattice – In front of the main boom 163
Swing-away lattice – At the main boom – In range 2 164
Swing-away lattice – At the main boom – In range 6 165
Section 1 166
Rigging work – Hydraulic connection 167
Rigging work – Electrical connections 169
Overview 169
Main boom/Section 2 170
Section 1 – Section 2 172
Section 2A/Section 2B 174
Section 2/Section 3 176
Section 3/ Section 2B 176
Section 2A/ Section 3 178
Further rigging work 181
Fitting/removing the hoist rope 181
Possible reeving methods 183
Installing/removing the lifting limit switch 184
Installation 184
Removal 185
Installing/removing the anemometer and air traffic control light 186
Installation 186
Removal 187
Installing/removing the camera 188
Installation 188
Removal 189
Rigging work – Derricking the swing-away lattice 191
Display on the derricking cylinder 191
With the hand-held control 192
With the control unit on section 2 193
Operation with swing-away lattice 195
Setting the RCL 195
Input 195
Derricking the main boom 197
Telescoping with a rigged swing-away lattice 197
Derricking the swing-away lattice during operation 198
Switching on the derricking gear 198
Raising and lowering 198
Switching off the derricking gear 199
Checking the wind speed 200
Information on main boom operation when the swing-away lattice is installed 201
Instructions for turning loads over 202
Maintenance 203
Maintenance plan W 203
M 1 maintenance plan 203
M 3 maintenance plan 203
M 12 maintenance plan 203
Greasing the piston rod 204
Prerequisite 204
Lubricating the pins 205
Grease 205
Prerequisite 205
Lubrication 205
Checking the sheaves 206
Grease 206
Prerequisite 206
Check 206
Lubricating joints 207
Grease 207
Lubricating the spring latch on the run-up rail 208
Grease 208
Troubleshooting 209
Troubleshooting table 209
6 Boom extension 211
Notes 211
Operations planning 213
Permissible combinations 213
Dimensions and weights 214
Identification 214
Transport conditions 215
Transport conditions – Notes on checking 215
Transport condition – Removed – Section 4 216
Checklists for rigging work 217
Symbols 217
Overview 217
CHECKLIST: Installing 218
CHECKLIST: Removing 223
Rigging work – General information 227
Slinging points 227
Securing with a guide rope 228
Section 4 – Folding the deflection sheave in/out 229
Section 2 – Folding the deflection sheaves in/out 230
Rigging work – Establishing/separating connections 233
Preparing the truck crane 233
Main boom/section 4 234
Section 4/section 2 236
Section 2A/Section 2B 238
Establishing 238
Disconnecting 240
Rigging work – Hydraulic connection 241
Main boom/section 4 241
Section 4/section 2B 242
Rigging work – Electrical connections 243
Main boom/section 4 243
Section 4/section 2B 245
Section 2A/Section 2B 247
Further rigging work 249
Fitting/removing the hoist rope 249
Operation with boom extension 251
Setting the RCL 251
Input 251
Shutdown 252
Derricking the main boom 253
Telescoping with a rigged boom extension 253
Derricking the boom extension during operation 254
Checking the wind speed 255
Notes on main boom operation 256
Instructions for turning loads over 256
Maintenance 256
Troubleshooting 257
Troubleshooting table 257
7 Derricking heavy load lattice extension 259
Notes 259
Operations planning 261
Permissible combination 261
Dimensions and weights 262
Identification 263
Transport conditions 265
Transport conditions – Notes on checking 265
Transport condition – Folded 266
Transport condition – Removed – Section 2B 267
Transport condition – Removed – Section 4 268
Checklists for rigging work 269
Symbols 269
Overview 269
CHECKLIST: Installation – 3 8 m 270
CHECKLIST: Installation – 11 8 m 273
CHECKLIST: After installation 276
CHECKLIST: Before removal 278
CHECKLIST Removal – 3 8 m 279
CHECKLIST Removal – 11 8 m 282
Rigging work – General information 285
Slinging points 285
Securing the heavy load lattice extension with a guide rope 286
Folding the deflection sheaves out/in 287
Folding the head sheave in/out 289
Rigging work – Establishing / separating connections 291
Preparing the truck crane 291
Main boom / section 2B 292
Main boom / section 4 294
Section 4 / section 2B 297
Rigging work – Hydraulic connection 299
Heavy load lattice extension 3 8 m 299
Heavy load lattice extension 11 8 m 300
Rigging work – Electrical connections 303
Heavy load lattice extension 3 8 m 304
Heavy load lattice extension 11 8 m 306
Main boom / section 4 306
Section 4 / section 2B 308
Further rigging work 311
Fitting / removing the hoist rope 311
Removal 312
Notes for reeving and unreeving 313
Possible reeving methods 314
Installing/removing the lifting limit switch 315
Installing/removing the anemometer and air traffic control light 316
Installing 316
Removing 316
Installing/removing the camera 317
Rigging work – Derricking the heavy load lattice extension 318
Operation with heavy load lattice extension 319
Setting the RCL 319
Input 319
Derricking the main boom 321
Telescoping with a rigged heavy load lattice extension 321
Derricking the heavy load lattice extension during operation 322
Switching on the derricking gear 322
Raising and lowering 322
Switching off the derricking gear 323
Checking the wind speed 324
Information about main boom operation when the heavy load lattice extension is installed 325
Instructions for turning loads over 326
Maintenance 327
Maintenance plan W 327
M 1 maintenance plan 327
M 3 maintenance plan 327
M 12 maintenance plan 327
Greasing the piston rod 328
Prerequisite 328
Lubricating the pins 329
Grease 329
Prerequisite 329
Lubrication 329
Checking the sheaves 330
Prerequisite 330
Check 330
Lubricating joints 331
Grease 331
Troubleshooting 333
Troubleshooting table 333
8 Auxiliary single-sheave boom top 1 335
Operations planning 335
Permissible combinations 335
Dimensions and weights 336
Identification 336
Transport conditions 337
Transport conditions – Instructions for checking 337
Transport condition – Folded 339
Transport condition – Removed 340
Rigging work – General information 341
Slinging points 341
Securing the auxiliary single-sheave boom top with a guide rope 342
Rigging work – Installing/removing 343
In the working position 343
Installing 343
Removing 345
In transport position 346
Installing 346
Removing 347
Rigging work – Changing the position of the auxiliary single-sheave boom top 349
From the working position to the transport position 349
From transport position to working position 350
Further rigging work 353
Fitting/removing the hoist rope 353
Possible reeving methods 354
Installing/removing the lifting limit switch 355
Installing 355
Removing 356
Installing/removing the anemometer and air traffic control light 357
Installing/removing the camera 357
Operation with auxiliary single-sheave boom top 359
Setting the RCL 359
Input 359
Shutdown 360
Note on the maximum permissible load 360
Checking the wind speed 361
Instructions for turning loads over 362
Maintenance 363
M 1 maintenance plan 363
M 3 maintenance plan 363
Lubricating the pins 364
Grease 364
Prerequisite 364
Checking the sheaves 365
Prerequisite 365
9 Auxiliary single-sheave boom top 2 367
Operations planning 367
Permissible combinations 367
Dimensions and weights 368
Identification 369
Transport conditions 371
Transport conditions – Notes on checking 371
Transport condition – Folded 373
Transport condition – Removed 374
Rigging work – General information 375
Slinging points 375
Securing the auxiliary single-sheave boom top with a guide rope 376
Rigging work – Installing/removing 377
In the working position 377
Installing 377
Removal 379
In the transport position 380
Installing 380
Removal 381
Rigging work – Changing the position of the auxiliary single-sheave boom top 383
From the transport position to the working position 383
From the working position to the transport position 385
Further rigging work 386
Folding the head sheave in/out 386
Establishing/disconnecting electrical connections 387
Marker lights 387
Lifting limit switch 388
Fitting/removing the hoist rope 389
Possible reeving methods 390
Installing/removing the lifting limit switch 391
Installing/removing the anemometer and air traffic control light 392
Installing/removing the camera 392
Operation with the auxiliary single-sheave boom top 393
Setting the RCL 393
Input 393
Shutdown 394
Note on the maximum permissible load 394
Checking the wind speed 395
Instructions for turning loads over 396
Maintenance 397
M 1 maintenance plan 397
M 3 maintenance plan 397
Lubricating the pins 398
Grease 398
Prerequisite 398
Checking the sheaves 399
Prerequisite 399
10 Turning loads over 401
Prerequisites 401
Setting the RCL 402
Entering the reeving 402
Switching over to the auxiliary hoist 402
Turning a load over 403
11 Driving with a rigged crane 405
Safety instructions 405
Driving distance 407
Permissible rigging modes and axle loads 408
Notes 408
Notes on the tables 408
Swing-away lattice 410
Swing-away lattice 11 2 m 410
Swing-away lattice 17 8 m 412
Swing-away lattice 25 8 m 413
Derrickable heavy load lattice extension 414
Heavy load lattice extension 3 8 m 414
Heavy load lattice extension 11 8 m 416
Boom extension 418
Boom extension 19 2 m 418
Boom extension 25 8 m 419
Boom extension 33 8 m 420
Auxiliary single-sheave boom top 1 and auxiliary single-sheave boom top 2 421
Before driving 423
While driving 423
After driving 423
12 Index 425
A 427
B 428
D 429
H 430
I 430
L 431
O 431
R 431
S 431
T 433

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